Information
-
Patent Grant
-
6260615
-
Patent Number
6,260,615
-
Date Filed
Friday, June 25, 199925 years ago
-
Date Issued
Tuesday, July 17, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Neuder; William
- Dougherty; Jennifer
Agents
- Bracewell & Patterson, LL
- Bradley; James E.
-
CPC
-
US Classifications
Field of Search
US
- 166 60
- 166 651
- 166 66
- 166 302
- 166 901
- 392 301
- 392 468
- 392 472
-
International Classifications
-
Abstract
A power cable for an ESP is used also for heating well bores in cold climates. An electrical switch is located within a wellbore at a selected location in the power cable. The electrical switch is provided to selectively short out the conductors within the power cable, thereby allowing the power cable above the switch to be used as a resistive heating element to thaw the wellbore. While the switch is open, power supplied to power cable drives ESP in a normal manner.
Description
TECHNICAL FIELD
The invention relates in general to electrical cable and in particular to a method and apparatus for transferring heat to a wellbore.
BACKGROUND ART
The production of oil and gas reserves has taken the industry to increasingly remote inland and offshore locations where hydrocarbon production in extremely cold climates is often required. When oilwells are completed in extremely cold environments, problems occur when a submersible pump is first installed and thereafter any time production is stopped. As a result, production techniques in remote and extreme climates require creative solutions to problems not usually encountered in traditionally warmer areas.
One problem often encountered in cold climate hydrocarbon production has been finding ways to maintain adequate hydrocarbon flow characteristics in production tubing. For example, under arctic conditions, a deep permafrost layer surrounds the upper section of a wellbore. The cold permafrost layer cools the hydrocarbon production fluid as it moves up the production tubing, causing hydrates to crystallize out of solution and attach themselves to the inside of the tubing. Paraffin and asphaltene can also deposit on the inside of the tubing in like manner. As a result, the effective cross-section of the tubing is reduced in many portions of the upper section of the wellbore, thereby restricting and/or choking off production flow from the well. Also, if water is present in the production stream and production is stopped for any reason such as a power failure, the water can freeze in place and block off the production tubing.
Wellbores having electrical submersible pumps experience higher production pressures due to the above restrictions. The higher production pressures accelerate wear of the pump and reduce the run life of the system, causing production costs to increase. Wells without downhole production equipment also suffer from similar difficulties as production rates fall due to deposition buildup. One method of overcoming these problems is to place a heating device of some sort adjacent to the production tubing to mitigate fluid temperature loss through the cold section of the well.
Presently, conventional heating of the production tubing utilizes a specialized electrical heat trace cable incorporating a conductive polymer which is attached to the tubing. This polymer heat trace cable is designed to be temperature sensitive with respect to resistance. The temperature sensitive polymer encapsulates two electrical conductors. As the electrical current flows through the polymer between the conductors it causes resistance heating within the polymer, which in turn raises the temperature of the polymer. As the temperature increases, the resistance of the polymer increases and the system becomes self regulating. However, this conventional approach to making a power cable for application in oil wells has several severe limitations.
One primary disadvantage of heat trace cable with conductive polymers is that these polymers can easily be degraded in the hostile environment of an oil well. To overcome this, several layers of expensive high temperature protective layers have to be extruded over the heat trace cable core. This increases the cost substantially and makes the cables very difficult to splice and repair. Another disadvantage of heat trace cables of conventional conductive polymer design is that the length of the cables is limited due to the decrease in voltage on the conductors along the length. This requires extra conductors to be run along the heat trace cable to power additional sections of heat trace cable deeper in the well. These extra conductors also require extra protection with appropriate coverings, and they require extra splices along the cable assembly. Splices also reduce reliability of the system and the coverings add further increase to the cost.
Conventional electrical submersible pumps use a three-phase power cable that has electrical insulated conductors embedded within an elastomeric jacket and wrapped in an outer armor. The insulation is fairly thick, being typically in the range from 0.070 to 0.090 inches in thickness. One type, for hydrogen sulfide protection, employs extruded lead sheaths around the insulated conductors. An elastomeric braid, tape or jacket separates the lead sheaths from the outer armor. Other types of cable use non-metal sheaths.
One solution is set forth in U.S. Pat. No. 5,782,301 to Neuroth, et al. for an “Oil Well Heater Cable”. The 5,782,301 patent teaches a heater cable to be strapped alongside tubing in a well to heat production fluids flowing through the tubing. The heater cable has three copper conductors surrounded by a thin electrical insulation layer. An extrusion of lead forms a protective layer over the insulation layers. The lead sheaths have flat sides which abut each other to increase heat transfer. A metal armor is wrapped around the lead sheaths of the three conductors in metal-to-metal contact. Three phase power is supplied to the conductors, causing heat to be generated which transmits through the lead sheaths and armor to the tubing.
SUMMARY OF THE INVENTION
A device and method for heating production tubing in a reliable manner that utilizes existing power cables without requiring expensive multi-layer protective coverings and extra splices is provided.
The apparatus and method of the invention applies heat to de-ice oil wells in subsurface oil well applications. A multi-conductor electrical cable having an electrical switch at a selected location thereon is disclosed.
The electrical switch may be placed anywhere along the length of the power cable. Preferably, the switch is positioned just below the bottom of the permafrost zone, typically about 2,000 feet in arctic conditions. The switch may be mercury, solid state or other suitable type. In the “open” condition, the switch allows normal operation of an electrical submersible pump (ESP). The switch may be used with any type of electrically operated submersible pump. To thaw the well, the switch is activated by an electrical signal from the surface in a manner known in the art. The heater cable may be controlled by a motor variable control and heater cable transformer control that is two phase or three phase with a selectable or constant voltage level to the cable. The electrical signal causes the switch to close, which temporarily introduces a short across the three phases of the power cable. Such a condition prevents activation of the ESP motor but allows the cable above the switch to be used as a resistive heating element to thaw the well. The temperature sensing device may be a standard thermocouple. The temperature sensing device is preferably installed just above the switch. However, the cable above the switch remains roughly uniform in temperature, therefore other locations are acceptable. Permanent thermocouples, wireline deployed sensors or loop resistance measurements may be used to monitor temperatures to be sure the rated operating temperature of the power cable is not exceeded. Cables are readily available with temperature ratings in excess of 400 degrees.
Once trials are run and empirical data is collected, a simple transformer is selected to provide a voltage level that dissipates enough heat to thaw the well but not damage the cable. Preferably, a separate transformer is used to supply power to the heater cable. The transformer steps down the voltage to an appropriate level, while the motor typically runs on a higher voltage. Preferably, approximately 50 to 300 amps are used to generate sufficient heat. Once the well is thawed, another electrical signal from the surface causes the switch to return to its “open” condition and normal operation of the ESP unit resumes. The conductors are preferably made of copper or of other low resistance conducting the metal. A protective sheathing encapsulates the dielectric material. The protective sheathing is typically made of lead, although other material may be used. The cable may be made in a flat or round configuration and is completed by armoring the conductor assembly with an overall wrap of steel tape, providing extra physical protection.
The power cable may also optionally include thermocouples and/or other sensors to monitor temperature of the power cable and/or other characteristics of the surrounding environment. For example, temperature at various points along the length of the cable may be monitored and relayed to a microprocessor so as to adjust the power source to the heater cable. Other instruments also may be connected to the far end of the power cable to use the power cable as a transmission means to carry additional well performance data to a microprocessor.
In the preferred embodiment, a three-phase copper conductor power cable is disclosed. However, the invention may be used with a two-conductor system. The cable delivers heat along the tubing in the wellbore, thereby melting or remediating any build-up of hydrates, ice, asphaltenes and paraffin wax or other heat sensitive substances that may collect on the inner surface of the production tubing, causing a restriction or obstruction to production fluid flow.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic sectional view illustrating a well having a power cable in accordance with this invention.
FIG. 2
a
is an enlarged cross-sectional view of the power cable of
FIG. 1
, wherein the power cable is a typical round cable.
FIG. 2
b
is an enlarged cross-sectional view of the power cable of
FIG. 1
, wherein the power cable is a typical flat cable.
FIG. 3
is a schematic view of a motor variable control and two phase heater cable transformer control.
FIG. 4
is a schematic view of a motor variable control and three phase heater cable control with voltage control.
FIG. 5
is a schematic view of a motor variable control and three phase heater cable control without voltage control.
DISCLOSURE OF THE INVENTION
Referring now to
FIG. 1
, well casing
11
, consisting of one or more strings of casing, is located within a well in earth formation
13
. Well casing
11
passes through the permafrost zone
14
and also passes through a producing zone
15
. Perforations
17
formed in the well casing
11
enable the fluid in the producing zone to enter the casing
11
.
Referring to
FIGS. 1
,
2
a
and
2
b
, the submersible pump assembly includes an electrical motor
19
that is located in the well. Electrical motor
19
receives power from a power source
21
via power cable
23
. Power cable
23
extends down the well along tubing
29
. The shaft of motor
19
extends through a seal section
25
and is connected to a centrifugal pump
27
. Pump
27
is connected to tubing
29
for conveying well fluid
31
to a storage tank
33
at the surface. The casing
11
will contain an operating fluid level
35
in the annulus of the casing
11
. The pump
27
must be capable of delivering fluid for the distance from level
35
to the surface tank
33
.
Straps secure power cable
23
to tubing
29
at regular intervals. An enlarged cross-section of power cable
23
is shown in a round type
23
a
in
FIG. 2
a
and a flat type
23
b
in
FIG. 2
b
. Similar components in
FIGS. 2
a
and
2
b
will have the same numbers. Power cable
23
a
,
23
b
have three conductors
37
(
FIGS. 2
a
,
2
b
), which are of a good electrical conductive material, such as metal. In one embodiment, conductors
37
are #6 AWG copper. The three conductors
37
are electrically insulated from each other and are connected at the surface to power source
21
that supplies three-phase electrical current down conductors
37
to an electrical motor
19
of an electrical submersible pump (ESP). A switch
39
(FIG.
1
), such as a thyristor, which is schematically represented in
FIGS. 3-5
, is installed within the cable
23
. The switch
39
is activated by an electrical signal from the surface. Switch
39
is preferably positioned below the bottom of permafrost zone
14
in a well, typically about 2,000 feet in arctic conditions. The switch
39
may be mercury, solid state or other suitable type. In the “open” condition, the switch
39
allows normal operation of an electrical submersible pump. Switch
39
may be used with any type of electrically operated submersible pump. To thaw the well, the switch
39
is activated by an electrical signal from the surface in a manner known in the art. One method of transmitting data over power cable
23
utilizes a magnetically saturable core reactor and is described in U.S. Pat. No. 5,670,931 to Besser et al. The electrical signal causes the switch
39
to close, which temporarily introduces a short across the three phases of the power cable
23
. Such a condition prevents activation of the ESP motor but allows the cable
23
above the switch
39
to be used as a resistive heating element to thaw the well. Referring to
FIGS. 2
a
and
2
b
, an enlarged cross-section of cable
23
is shown.
FIG. 2
a
shows a typical round ESP cable
23
a
and
FIG. 2
b
shows a typical flat ESP cable
23
b
. Each conductor
37
is surrounded by a dielectric layer, which is a good high temperature electrical insulation. The dielectric layer may include a polymer film or tape
41
, which is preferably a polyamide marketed under the trademark Kapton.
Alternately, the tape may be from a group consisting of chlorotrifluoroethylene, (CTFE), fluorinated ethylene propylene, (FEP), polytetrafluoroethylene (PTFE), or polyvinylidine fluoride (PVDF) or combinations thereof. Tape
41
is approximately 0.0015 inch in thickness. After wrapping, the tape
41
provides a layer of about 0.006 inch thickness.
The dielectric layer also has a polymer extrusion
43
, which is extruded over tape
41
. Extrusion
43
is also a good high temperature electrical insulator and is preferably an FEP marketed under the name Teflon.
A protective metal sheath
45
is extruded over extrusion
43
in physical contact with outer dielectric layer
43
. Protective sheath
45
is preferably of a material that is a good thermal conductor yet provides protection against damage to the electrical insulation layers
41
and
43
. Preferably, sheath
45
is lead or a lead alloy, such as lead and copper. A rubber compound
46
surrounds sheath
45
. An example of rubber compound
46
is epichlorohydrin rubber.
Outer armor
57
is wrapped around the rubber compound
46
subassembly. Armor
57
is a metal tape, preferably steel, that is wrapped as in conventional electric power cable for electrical submersible pumps. An additional layer of armor
58
(
FIG. 2
a
) may be provided for extra strength. Armor
57
is a good heat conductor, which is facilitated by metal-to-metal contact with sheaths
45
through retainers (not shown).
Referring now to
FIG. 3
, shown is an electrical schematic diagram of an example of a two phase motor variable control and heater cable transformer control
311
. The main power is supplied along lead
313
and lead
315
. The power is preferably provided as an alternating current. The power passes through a switch gear
319
.
Running from switch gear
319
is a lead
321
and a lead
323
, which connect to a motor controller
327
. A ground fault breaker
334
is located on leads
321
and
323
. The power supplied to and from motor controller
327
is 460 volts. Leads
340
and
342
connect to a power transformer
346
, which steps down the voltage from 460 to 240 volts. A ground fault breaker
347
is located on leads
340
and
342
. A modulator controller
348
is connected via leads
340
and
342
to power transformer
346
. Modulator controller
348
modulates signals for operating a thyristor
350
. A switch gear
352
is positioned between modulator controller
348
, motor controller
327
and thyristor
348
. Fuses
353
are located on lines
321
and
323
between motor controller
327
and switch gear
352
. Fuses
355
are located on lines
340
and
342
between modulator controller
348
and switch gear
352
. Leads
354
and
356
run from switch gear
352
to thyristor
350
. A temperature sensor
358
may be provided downhole to monitor cable temperature. Thyristor
350
decodes signals from modulator controller
348
to activate the thyristor
350
thereby creating a short between lines
354
and
356
. The resulting short heats the lines
354
and
356
to de-ice an oilwell. Pump motor
362
is powered by lines
354
and
356
when thyristor
350
is open.
Referring now to
FIG. 4
, a schematic diagram of an alternate embodiment of the motor control and heater transformer control
411
is shown utilizing a three phase arrangement. Lead lines
413
,
415
and
417
transfer power from the main power source
21
(FIG.
1
). Lead lines
413
,
415
and
417
are connected to a switch gear
419
. Lead lines
421
,
423
and
425
run from switch gear
419
to motor controller
427
. Ground fault breaker
428
is located on lead lines
421
,
423
and
425
.
Lead lines
429
,
431
and
433
run from switch gear
419
to switch gear
435
. Ground fault breaker
436
is located on lead lines
429
,
431
and
433
. Lead lines
437
,
439
and
441
run from switch gear
435
to power transformer
443
. Power transformer
443
steps down the voltage from 460 to 240 volts. Lead lines
437
,
439
, and
441
run from power transformer
443
to phase modulator
445
.
Lead lines
447
,
449
and
451
run from switch gear
435
to power transformer
453
. Ground fault breaker
452
is located on lead lines
447
,
449
and
451
. Power transformer
453
also steps down the voltage from 460 to 240 volts. Lines
447
,
449
, and
451
run from power transformer
453
to phase modulator
455
. Lines
421
,
423
,
425
,
437
,
439
,
441
,
447
,
449
and
451
connect to switch gear
457
. Fuses
458
,
460
and
462
are located on lines leading to switch gear
457
.
Lines
459
,
461
and
463
run from switch gear
457
to pump motor
465
. A temperature sensor
467
may be installed downhole on lines
459
,
461
, or
463
to monitor cable temperature downhole. Thyristor
468
is installed downhole. Thyristor
468
decodes the signals from the modulator
445
and modulator
455
. The thyristor
468
is preferably set up to turn on in a case of either high or low power. When the thyristor turns on, a short is created between leads
459
and
461
or
461
and
463
, thereby causing the cable
21
(
FIG. 1
) to heat and de-ice the oilwell. Pump motor
465
draws power from leads
459
,
461
and
463
when the thyristor
468
is open.
Referring now to
FIG. 5
, shown is a schematic diagram of an example electrical configuration showing a motor variable control and heater cable transformer control
511
in a three phase configuration. Lead lines
512
,
514
and
516
transfer power from a main power source
21
(
FIG. 1
) to a switch gear
518
. Lines
520
,
522
and
524
transfer power from switch gear
518
to motor controller
526
. Ground fault breaker
519
is located on lines
520
,
522
and
524
.
Lines
528
,
530
and
532
transfer power from switch gear
518
to power transformer
534
. Ground fault breaker
533
is located on lines
528
,
530
and
532
. A phase modulator
536
is connected to power transformer
534
by lines
528
,
530
and
532
, which continue to a second switch gear
537
. Lines
520
,
522
,
524
connect motor controller
526
to second switch gear
537
. Fuses
535
and
539
are located in lines leading to second switch gear
537
.
Lines
538
,
540
and
542
transfer power from second switch gear
537
to pump motor
544
. A temperature sensor
545
may be provided downhole to sense the temperature of line
23
(
FIG. 1
) downhole. Thyristor
546
decodes signals from modulator
536
and selectively turns on to close a circuit between motor leads
538
,
540
or
542
, thereby creating a short. The electrical short causes the motor leads
538
,
540
, and/or
542
to heat up, which heats cable
23
(
FIG. 1
) and de-ices the oilwell. When the thyristor
546
is not closed, then power is transferred to pump motor
544
for normal operation.
In operation, when switch
39
, such as thyristor
350
,
468
, or
546
, is open, power is transferred down cable
23
to the ESP to power the motor
19
. No heat is generated when switch
39
is in the open position, other than heat that is normally generated during pump operation. When it is determined by an operator that the well needs to be de-iced, an electrical signal is sent down the cable
23
to activate the switch
39
and to direct switch
39
to close.
When switch
39
is closed, three-phase power will be supplied to the three conductors
37
. Although conductors
37
are low in resistance, heat is generated within conductors
37
because of high current flow. The heat passes through the thin dielectric layers
41
and
43
, into the lead sheaths
45
. The heat transmits readily through the lead sheaths
45
and out of armor
57
to tubing
29
. The heat is transmitted to tubing
29
to maintain a desired minimum temperature in tubing
29
.
A temperature sensing device, such as temperature sensor
358
,
467
, or
545
, may be provided within or attached to the cable
23
. Temperature sensing device
358
,
467
, or
545
can be used to monitor well conditions along the production tubing and/or to control the temperature of the cable
23
by automatically adjusting the current supplied to the cable
23
to achieve a preset desired temperature. An advantage of the temperature sensing device
358
,
467
, or
545
is that the temperature sensing device may be used to prevent the cable from exceeding design temperatures.
In operation, two or three phase power is supplied to cable
23
. A two conductor system
311
is shown in FIG.
3
. Two conductors are represented schematically in
FIG. 3
as lines
313
and
315
. In
FIG. 4
, a three conductor system
411
is shown. The three conductors are represented schematically as lines
413
,
415
and
417
. In
FIG. 5
, a three conductor system
511
is shown. The three conductors are represented schematically as lines
512
,
514
and
516
. When switch
26
(FIG.
1
), e.g., thyristors
350
(FIG.
3
),
468
(
FIG. 4
) and
546
(
FIG. 5
) are open, pump motor
19
, e.g. pump motor
362
(FIG.
3
),
465
(FIG.
4
), or
544
(
FIG. 5
) operate normally.
In two phase system
311
, such as is shown in
FIG. 3
, when it is desired to heat the pump cable to de-ice an oil well, modulator controller
348
sends a signal down leads
340
and
342
through switch gear
352
and on to leads
354
and
356
to thyristor
350
. Thyristor
350
decodes the signal from modulator controller
348
and the thyristor
350
is turned on. An electrical short is created between leads
354
and
356
, which heats motor leads
354
and
356
, thereby de-icing the oilwell.
A three phase system may be used, such as system
411
or
511
, which are represented in
FIGS. 4 and 5
, respectively. In
FIG. 4
, a three phase motor variable control and heater cable transformer control
411
is shown. The modulator controller
445
and/or
455
are operated to send a signal down to thyristor
468
. Depending upon the voltage desired in leads
459
,
461
and
463
, modulators
445
and
455
may direct thyristor
468
to create a short between leads
459
,
461
, and/or between leads
461
and
463
, which will generate heat among selected leads
459
,
461
, and
463
to de-ice an oil well.
Referring now to
FIG. 5
, a three phase motor variable control and heater cable transformer control modulator controller
511
is shown. Modulator
536
sends an electrical signal down to thyristor
546
through cables
538
,
540
,
542
. Thyristor
546
decodes the signals from modulator controller
536
to selectively create a short between leads
538
and
540
or
540
and
542
.
The temperature in the motor leads of the cable can be predicted by calculations taking into account the resistance of the cable and the amount of voltage applied thereto. However, if desired, temperature sensing devices, such as temperature sensor
358
,
467
, or
545
, may be placed within or attached to the cable
23
(
FIG. 1
) to monitor well conditions along the production tubing
29
(
FIG. 1
) and/or to control the temperature of the cable
23
by automatically adjusting the current supplied to the cable to achieve a pre-set desired temperature.
While the invention has been shown in only one of its forms, it should be apparent to those skilled in the art that it is not so limited but is susceptible to various changes without departing from the scope of the invention. For example, rather than using three-phase power and three conductors for the heater cable, direct current power and two conductors could be employed. Additionally, although a three-conductor cable having touching lead sheaths are shown, conventional conductor cable with or without metal sheaths may be used. Also, in some cases the same drive or controller that controls the downhole motor may alternately be used to provide power to heat the cable/wellbore.
Claims
- 1. A submersible pump assembly comprising:an electrical motor adapted to be placed in a well; a centrifugal pump operatively connected to said electrical motor for pumping well fluid to a surface level; a power cable having a plurality of conductors, said power cable being connected to said motor for transferring power from said surface level to said motor; and an electrical switch located at a selected point on a length of said cable, said electrical switch when closed connecting the conductors for introducing a short across said conductors of said power cable, which ceases delivery of power to said pump and generates heat to defrost portions of the well.
- 2. The submersible pump assembly according to claim 1 further comprising a temperature sensing device mounted along a length of said cable to monitor cable temperature.
- 3. The submersible pump assembly according to claim 1 further comprising a controller at surface level to move said electrical switch from an open position to a closed position.
- 4. The submersible pump assembly according to claim 1 further comprising:a controller at surface level to move said electrical switch from an open position to a closed position; and sensor located downhole for sensing cable temperature.
- 5. The submersible pump assembly according to claim 1 further comprising:a transformer at surface level that changes voltage to level suitable for operation of said electrical switch downhole.
- 6. A submersible pump assembly comprising:an electrical motor adapted to be placed in a well; a centrifugal pump operatively connected to said electrical motor for pumping well fluid to a surface level; a power cable having a plurality of conductors, said power cable being connected to said motor for transferring power from said surface level to said motor; an electrical switch located at a selected point on a length of said cable, said electrical switch when closed connecting the conductors for introducing a short across said conductors of said power cable, which ceases delivery of power to said pump and generates heat to defrost portions of the well; a first transformer at surface level that changes voltage to a level suitable for operation of said electrical switch downhole and to heat said cable; and a second transformer at surface level that changes voltage to a level suitable for operation of said electrical switch downhole and to heat said cable, said first transformer and said second transformer used selectively to vary said voltage for operation of said electrical switch downhole and to heat said cable.
- 7. A well comprising:an electrical submersible pump located in the well, wherein said electrical submersible pump has an electrical motor; a power cable having a plurality of conductors operatively connected to said motor; a power supply at the surface and connected to the power cable for transferring power from said surface level to said motor; an electrical switch located at a selected point on said cable in the well, said electrical switch being connected between said conductors and having an open and a closed position; and a controller electrically connected with the switch for closing the switch, said closed switch for eliminating power supplied to said motor and introducing a short across said plurality of conductors of said power cable, so that a continued power supply generates heat in the cable above the switch to warm portions of the well.
- 8. The well according to claim 7 further comprising a temperature sensing device mounted along a length of said cable to monitor cable temperature, the controller being electrically connected to said sensor and opening and closing said switch in response to said sensor.
- 9. The well according to claim 7 further comprising a controller at surface level to move said electrical switch from an open position to a closed position.
- 10. The well according to claim 7 further comprising:a transformer at surface level that changes voltage to level suitable for operation of said electrical switch downhole.
- 11. A well comprising:an electrical submersible pump located in the well, wherein said electrical submersible pump has an electrical motor; a power cable having a plurality of conductors operatively connected to said motor; a power supply at the surface and connected to the power cable for transferring power from said surface level to said motor; an electrical switch located at a selected point on said cable in the well, said electrical switch being connected between said conductors and having an open and a closed position; a controller electrically connected with the switch for closing the switch, said closed switch for eliminating power supplied to said motor and introducing a short across said plurality of conductors of said power cable, so that a continued power supply generates heat in the cable above the switch to warm portions of the well; a first transformer at surface level that changes voltage to a level suitable for operation of said electrical switch downhole and to heat said cable; and a second transformer at surface level that changes voltage to a level suitable for operation of said electrical switch downhole and to heat said cable, said first transformer and said second transformer used selectively to vary said voltage for operation of said electrical switch downhole and to heat said cable.
- 12. A power cable for supplying power to an electrical submersible pump comprising:a power cable adapted to be placed in a well for use with an electrical submersible pump, said power cable having a plurality of conductors, said power cable being connected to a motor of said electrical submersible pump for transferring power from said surface level to said motor; and an electrical switch located at a selected point on a length of said cable, said electrical switch when closed connecting the conductors for introducing a short across said conductors of said power cable, which ceases delivery of power to said pump and generates heat to defrost portions of the well.
- 13. The power cable according to claim 12 further comprising an electrical sensor placed downhole for measuring temperature of said cable.
- 14. The power cable according to claim 12 further comprising a controller at surface level to move said electrical switch from an open position to a closed position.
- 15. The power cable according to claim 12 further comprising:a transformer at surface level that changes voltage to level suitable for operation of said electrical switch downhole.
- 16. A method of heating a well comprising the steps of:connecting an electrical submersible pump to a power cable having a plurality of conductors, providing the power cable with an electrical switch, which selectively interconnects the conductors at a selected point above the electrical submersible pump and lowering said electrical submersible pump into the well; supplying power down the power cable to the ESP while said electrical switch is open to operate the ESP and pump fluid from said well; and closing the electrical switch and continuing to supply power down the power cable to cease operation of the ESP and cause heat to be generated from said power cable.
- 17. The method of heating a well according to claim 16 further comprising:the step of monitoring the temperature in said well and opening and closing said electrical switch in response thereto.
US Referenced Citations (14)