This invention relates generally to the field of tunable electrical filters, and more particularly to a tunable electrical filter with a destruction feature that destroys a critical component of the filter when the filter is removed after installation.
The cable TV (CATV) industry uses traps and filters installed at a subscriber drop to decode or recover a scrambled pay channel. A problem occurs when these filters and traps are stolen and later sold to persons trying to circumvent having to pay for services.
Conventional tunable filters or cable traps of the kind described are typically referred to as “tuned notch filters” which are used for removing frequency scrambling signals provided within, for example, a TV channel band to eliminate reception of that channel. This is referred to as positive trapping in the art. These filters may also be used for negative trapping, which involves removing specific frequencies within the TV channel band, such as the video carrier, in order to prevent reception of the channel information.
Such tunable notch filters should be capable of approximately 80 dB of attenuation at the center frequency of the notch, and in all cases should be capable of 60 dB at the scramble signal frequency, the notch being sufficiently narrow to prevent serious degradation of the video information. In order to achieve such levels of notch attenuation, conventional filters are designed with one or more filter sections which are employed in cascade to achieve the high attenuation required. One such example of a conventional tunable filter with multiple sections is described in U.S. Pat. No. 5,278,525 issued to Palinkas, incorporated herein by reference.
What is needed is a filter that can be installed without a special tool but which breaks the connection between multiple sections when removed, thus rendering the filter useless for unauthorized reinstallation.
Briefly stated, an electrical filter disconnects a connecting pin when uninstalled. A first filter section includes a first set of electrical filter components, while a second filter section includes a second set of electrical filter components, with the connecting pin connecting the two filter sections. An electrical isolation shield disposed between the first and second filter sections includes a first plate and a second plate which are rotatable with respect to each other, wherein the first plate includes a first cutout portion and the second plate includes a second cutout portion. The first plate is locked to the first filter section while the second plate is locked to the second filter section. When the electrical filter is unscrewed from the port, the first filter section rotates with respect to the second filter section such that the connecting pin breaks electrical connection between the first filter section and the second filter section.
According to an embodiment of the invention, an electrical filter includes a housing; a first filter section having a first filter circuit, wherein the first filter section is located within and rotatable with respect to the housing; a second filter section having a second filter circuit, wherein the second filter section is located within and locked to the housing; an electrical connector forming an electrical connection between the first filter circuit and the second filter circuit; wherein the first filter section and the second filter section are in a locked position upon rotating the electrical filter in a first direction into a connecting device, and upon rotating the electrical filter in a second direction from the connecting device, the second filter section rotates with respect to the first filter section, thereby causing the electrical connector to break the electrical connection between the first filter section and the second filter section.
According to an embodiment of the invention, a method for disconnecting a connecting pin in an electrical filter, the filter including a first filter section having a first set of electrical filter components, with the first set of electrical filter components including a plurality of first primary tunable coils arranged parallel to each other, and a second filter section having a second set of electrical filter components, with the second set of electrical filter components including a plurality of second primary tunable coils arranged parallel to each other, includes the steps of (a) providing an electrical isolation shield disposed between the first and second filter sections for electrically isolating the first and second filter sections from one another, wherein the electrical isolation shield includes a first plate and a second plate which are rotatable with respect to each other, wherein the first plate includes a first cutout portion and the second plate includes a second cutout portion; (b) locking the first plate to the first filter section; (c) locking the second plate to the second filter section; and (d) disposing the first and second plates such that when the electrical filter is screwed into a connecting device, the first filter section is limited in its rotation with respect to the second filter section such that an opening formed by the first and second cutout portions permits the connecting pin to electrically connect the first filter section with the second filter section, and when the electrical filter is unscrewed from the connecting device, the first filter section rotates with respect to the second filter section such that the connecting pin breaks electrical connection between the first filter section and the second filter section.
According to an embodiment of the invention, a method of breaking an electrical connection between first and second filter sections of an electrical filter contained within a housing, wherein the first filter section includes a first filter circuit and the second filter section includes a second filter circuit, includes the steps of (a) making the first filter section rotatable with respect to the housing; (b) locking the second filter section to the housing; and (c) electrically connecting the first filter circuit to the second filter circuit, such that upon rotating the electrical filter in a first direction into a connecting device, the first and second filter sections are in a locked position, and upon rotating the electrical filter in a second direction from the connecting device, the second filter section rotates with respect to the first filter section, thereby breaking the electrical connection.
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The configuration of the circuit boards and the primary tuning coils of each filter section is such that the primary tuning coils are arranged to be parallel to the longitudinal axis A of the overall filter trap 40 by positioning the circuit boards orthogonally with respect to longitudinal axis, while the single thin isolation shield 45 is disposed between the filter sections in a plane P which is also orthogonal to the longitudinal axis.
Circuit boards 43, 44 and associated components of filter sections 41, 42 are housed within cup-shaped housings 69 and 68, respectively. Circuit boards 43 and 44 are supported within housings 69 and 68 by female terminal cap 57 and male terminal cap 58, respectively. Terminal caps 57 and 58 are optionally attached to the open rim of their respective housings 69 and 68, by any conventional bonding method, e.g., gluing or soldering. Once assembled, the entire space within each of the housings 68 and 69 is optionally filled with conventional potting compound through openings 68a and 69a, respectively. The potting compound provides a mass which serves to rigidify component mountings on the circuit boards and further to protect the filter from damage caused by shocks, vibrations, or moisture. In addition, housings 68 and 69 include set screw access openings 68b and 69b which allow an operator access to the tuning set screws 51s and 52s, respectively, during the manufacturing process.
Female terminal end cap 57 includes a female input connector terminal 59 and female connector enclosure 61 which are supported within an externally threaded port 67. Female input connector terminal 59 is connected to circuit board 43 of filter section 41. In turn, male terminal cap 58 includes a male output terminal pin 60, which is connected to circuit board 44 and supported within an internally threaded port 66. Glass-to-metal seals 62 and 63 are incorporated between the connector interfaces and the interior of the filter sections.
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The coupled filter sections 41 and 42 are then positioned within and surrounded by a tube sleeve housing 70. A pair of O-rings 64 and 65 are provided respectively between the inner periphery of the tube sleeve housing 70 and an outer periphery of each of filter sections 41 and 42 in order to prevent water, moisture, and vapor from entering into the interior of the housing.
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When filter 40 is screwed into a connecting device, such as a port or other filter, it is turned clockwise with a force of between 30 and 40 inch-pounds. Connecting pin 47 remains intact because of key 24 remaining at location 26 and forming slot 16. When filter 40 is unscrewed from the port, second plate 14 rotates counter-clockwise, forcing key 24 to move within keyway 22 towards a location 36. Slot 16 then disappears, so that connecting pin 47 is either sheared or deformed and pulled away from circuit board 43 and/or circuit board 44 (
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Although initially designed for a filter which is screwed into an equipment port, the present invention is applicable to a filter screwed into any connecting device, as well as being applicable to multi-part filters where the isolation shield is between any two adjacent filter parts or sections.
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Thus, a method of breaking an electrical connection between two filter sections of an electrical filter contained within a housing, where the first filter section includes a first filter circuit and the second filter section includes a second filter circuit, is implemented by making the first filter section rotatable with respect to the housing; (b) locking the second filter section to the housing; and (c) electrically connecting the first filter circuit to the second filter circuit, such that upon rotating the electrical filter in a first direction into a connecting device, the first and second filter sections are in a locked position, and upon rotating the electrical filter in a second direction from the connecting device, the second filter section rotates with respect to the first filter section, thereby breaking the electrical connection.
While the present invention has been described with reference to a particular preferred embodiment and the accompanying drawings, it will be understood by those skilled in the art that the invention is not limited to the preferred embodiment and that various modifications and the like could be made thereto without departing from the scope of the invention as defined in the following claims.