Method and apparatus for disassembling lens-fitted photo film unit

Information

  • Patent Grant
  • 6208807
  • Patent Number
    6,208,807
  • Date Filed
    Wednesday, January 27, 1999
    25 years ago
  • Date Issued
    Tuesday, March 27, 2001
    23 years ago
Abstract
A lens-fitted photo film unit includes a main body preloaded with photo film. A front cover covers a front of the main body. A rear cover covers a rear of the main body. A retainer mechanism has a retainer claw and a receiver portion engaged with each other, for connecting rear walls of the main body and the rear cover. An opening is formed in the rear cover, for uncovering at least a portion of the retainer claw or the receiver portion. For disassembly, a release claw is inserted into the opening by setting the lens-fitted photo film unit in a cover separating station with the rear cover directed downwards. The release claw is disposed to protrude upwards in the cover separating station. The release claw is shifted relative to the opening, to disengage the retainer claw from the receiver portion by flexing the retainer claw away therefrom. After disengaging the retainer claw from the receiver portion, the main body is moved away from the rear cover.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a method and an apparatus for disassembling a lens-fitted photo film unit. More particularly, the present invention relates to a method and an apparatus for disassembling a lens-fitted photo film unit with increased efficiency.




2. Description Related to the Prior Art




U.S. Pat. No. 5,436,685 (corresponding to JP-A 3-200050) discloses a lens-fitted photo film unit, which is pre-loaded with photo film of a photo film cassette by operation in a factory. The lens-fitted photo film unit is constituted by a photo film containing unit, a front cover and a rear cover. The photo film containing unit accommodates the photo film. The front cover covers the front of the photo film containing unit. The rear cover covers the rear of the photo film containing unit. There are an exposure unit and a flash unit mounted on the photo film containing unit. The exposure unit incorporates a shutter mechanism and a taking lens. When all frames on the photo film are exposed, the lens-fitted photo film unit is forwarded to a photo laboratory, where the photo film cassette containing the photo film after exposures is removed from the lens-fitted photo film unit. The photo film is subjected to development and printing by use of the photo-finishing system available for any ordinary types of photo films. Photographic prints are produced and supplied to a user, to whom the photo film being developed is also returned.




There are various suggestions of recycling industrial products to protect the environment and reduce industrial wastes. There are two manners of recycling, including “regenerating” of material and “reusing” of parts. The regenerating is to withdraw molded parts or simply metal parts, to melt them, to obtain raw material from the melted parts, and to form molded parts or simply metal parts having a shape equal to their initial shape. The reusing is to withdraw unified parts in a combination of small elements, to select acceptable ones of them by checking their performance, and to transfer them to an assembly line together with the same unused parts. U.S. Pat. No. 5,615,395 (corresponding to JP-A 6-161042) discloses a recycling manner of the lens-fitted photo film unit. The photo film containing unit, the front cover and the rear cover are melted to obtain pellets of resin, and regenerated. The exposure unit is separated from the photo film containing unit, and reused. The flash unit is also reused. The flash unit is constituted by a printed circuit board, with which elements are connected, including circuit elements, the photo film, a synchro switch and the like. After the flash unit is removed from the photo film containing unit, a new dry battery is inserted in the flash unit for the reuse of the flash unit.




The lens-fitted photo film unit of the type incorporating the flash unit accommodates the battery as a power source. In an earlier model of this type, there is a bottom opening formed in the bottom of the lens-fitted photo film unit for insertion of the battery. A cardboard box or outer casing is used to package the lens-fitted photo film unit and also to close the bottom opening under the battery. In disassembly of this type of lens-fitted photo film unit, the battery can be easily separated after removal of the cardboard box and the front cover. There is a newer model of the flash built-in type, which has a cardboard belt or label of a small thickness instead of the cardboard box in consideration of reduction of the size of the lens-fitted photo film unit. But a problem arises in that the cardboard belt of a small width cannot close the bottom opening sufficiently under the battery. JP-A 8-328205 discloses a construction in which the rear cover has a bottom wall portion, which is protruded toward the front, for closing the bottom opening in the center of the photo film containing unit.




There has been a suggestion for reducing a cost required for recycling, for example by reducing the number of steps of the disassembly operation. However the exposure unit is separated from the photo film containing unit where the rear cover remains for the purpose of the exposure unit. The process of separation of the exposure unit must be safe enough to avoid damaging the exposure unit. High precision in the disassembly operation is required, to complicate the disassembly apparatus.




The lower side of the battery is covered and supported by a portion of the rear cover. Thus it is extremely difficult for an automatic apparatus to remove the battery in the state after removal of the front cover. Also the battery has a cylindrical shape, which is difficult for the automatic apparatus safely to grasp. Furthermore it is likely that a bottom lid located under the photo film cassette, or broken plastic pieces created by shock during disassembly or transport are dropped or scattered to disorder or break the automatic apparatus. Efficiency in the disassembly operation is lowered.




SUMMARY OF THE INVENTION




In view of the foregoing problems, an object of the present invention is to provide a method and an apparatus for disassembling a lens-fitted photo film unit, in which the number of steps in the disassembly operation is reduced, the efficiency in the disassembly is increased, and accidents in the disassembly are reduced.




In order to achieve the above and other objects and advantages of this invention, a lens-fitted photo film unit includes a main body, having a cassette holder chamber, a roll holder chamber and an exposure aperture, the cassette holder chamber containing a cassette, the roll holder chamber containing a roll of photo film drawn from the cassette, the exposure aperture being formed between the cassette holder chamber and the roll holder chamber for taking an exposure on the photo film. A front cover covers at least a front of the main body. A rear cover covers at least a rear of the main body. A first retainer mechanism has a retainer claw and a receiver portion engaged with each other, for connecting rear walls of the main body and the rear cover. An opening is formed in the rear cover, for uncovering at least a portion of the retainer claw or the receiver portion. For disassembly, there is a cover separating station. A release member is disposed to protrude upwards in the cover separating station, and inserted into the opening by setting the lens-fitted photo film unit in the cover separating station with the rear cover directed downwards. A release shifter shifts the release member relative to the opening, to disengage the retainer claw from the receiver portion by flexing the retainer claw away therefrom. A part shifter moves one of the rear cover and the main body away from a remainder thereof after disengaging the retainer claw from the receiver portion.




In a preferred embodiment, the lens-fitted photo film unit has first and second walls, of which one is disposed on the rear cover, and a remainder is disposed on the main body, the first wall being uncovered externally, the second wall being positioned inside the first wall. A second retainer mechanism has a retainer claw and a receiver portion engaged with each other, for connecting the first and second walls with each other. Furthermore for the disassembly, a release mechanism is inserted between the first and second walls, for disengaging the second retainer mechanism by spreading the first wall outwards, to disconnect the first and second walls from each other.




By this construction, the number of steps in the disassembly operation is reduced, because the rear cover is removed while directed downwards. The efficiency in the disassembly is increased.




In another preferred embodiment, the lens-fitted photo film unit has a flash unit, secured between the main body and the front cover in a removable manner, for emitting flash light. A battery supplies the flash unit with power. Furthermore for the disassembly, a front cover separator separates the front cover from the main body and the flash unit. A battery separator separates the battery from the flash unit after separating the front cover, subsequently the rear cover is separated from the main body.




The lens-fitted photo film unit is a flash built-in type or a flashless type. The flash built-in type includes a first bottom wall, formed with the rear cover, positioned outside a bottom of the main body and the battery, and partially flexible. The flashless type includes a second bottom wall, formed with the rear cover, positioned outside a bottom of the main body, and substantially entirely rigid. Furthermore for the disassembly, a spreader spreads the first bottom wall outwards after separating the front cover, to form a space, the battery separator being inserted into the space, and ejecting the battery from the flash unit by capturing the battery. A shifter mechanism is actuated if the lens-fitted photo film unit is the flashless type, for shifting the spreader to inhibit the spreader from contacting the second bottom wall.




By this construction, the efficiency in the disassembly is increased, because the spreader forms the space at the first bottom wall before the battery separator ejects the battery.




In still another preferred embodiment, the lens-fitted photo film unit has a first part held by connection of the front cover and the main body. Furthermore for the disassembly, a front cover separator separates the front cover and the main body from each other. A sucker sucks the first part set free upon separating the front cover and the main body, to prevent the first part from scattering.




By this construction, accidents in the disassembly are reduced, because the first part can be collected and does not intermingle with any part of the disassembling apparatus.











BRIEF DESCRIPTION OF THE DRAWINGS




The above objects and advantages of the present invention will become more apparent from the following detailed description when read in connection with the accompanying drawings, in which:





FIG. 1

is a perspective illustrating a lens-fitted photo film unit;





FIG. 2

is an exploded perspective illustrating a housing of the lens-fitted photo film unit;





FIG. 3

is an explanatory view illustrating steps of disassembly of the housing;





FIG. 4

is an exploded perspective illustrating a flashless type of housing;





FIG. 5

is an exploded perspective illustrating steps of disassembly of the housing of the flashless type;





FIG. 6

is a flow chart illustrating the steps of the disassembly;





FIG. 7

is a perspective illustrating a top of the lens-fitted photo film unit;





FIG. 8

is a perspective illustrating a rear of the lens-fitted photo film unit;





FIG. 9

is an explanatory view in elevation, illustrating a front cover separator;





FIG. 10

is an explanatory view in section, illustrating the housing with release claws of the front cover separator;





FIG. 11

is an explanatory view illustrating the housing with release claws at lateral faces of the housing;





FIG. 12

is a perspective illustrating a sucker associated with the front cover separator;





FIG. 13A

is an explanatory view in elevation, illustrating a spreader for spreading a bottom wall under a battery;





FIG. 13B

is an explanatory view in elevation, illustrating the spreader in an advanced state;





FIG. 13C

is an explanatory view in elevation, illustrating the spreader in a pivoted state;





FIG. 14A

is an explanatory view in elevation, illustrating the spreader shifted when the flashless type of housing is handled;





FIG. 14B

is an explanatory view in elevation, illustrating the spreader in the advanced state;





FIG. 14C

is an explanatory view in elevation, illustrating the spreader in the pivoted state;





FIG. 15A

is an explanatory view in elevation, illustrating a battery separator;





FIG. 15B

is an explanatory view in elevation, illustrating the battery separator in an advanced state;





FIG. 15C

is an explanatory view in elevation, illustrating the battery separator in an ejecting state;





FIG. 16

is a horizontal section illustrating a battery push rod;





FIG. 17

is a perspective illustrating retainer claws and receiver portions of a rear cover;





FIG. 18A

is an explanatory view in section, illustrating a retainer mechanism between rear walls of the rear cover and the main body;





FIG. 18B

is an explanatory view in section, illustrating the retainer mechanism and a release claw in an inserted state;





FIG. 18C

is an explanatory view in section, illustrating the retainer mechanism and a release claw in a disengaging state;





FIG. 19

is an explanatory view in elevation, illustrating a rear cover separator;





FIG. 20A

is an explanatory view in section, illustrating a start of bottom wall separation of the rear cover separator for a flash built-in type;





FIG. 20B

is an explanatory view in section, illustrating the bottom wall separation of the rear cover separator; and





FIGS. 21A and 21B

are explanatory views in section, illustrating bottom wall separation of the rear cover separator for a flashless type.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE PRESENT INVENTION




In

FIG. 1

, a lens-fitted photo film unit


2


of a flash built-in type is illustrated. The lens-fitted photo film unit


2


is constituted by a housing


3


having a structure for exposure, and a packaging belt


4


of a cardboard wound on the housing


3


. Photographs can be taken by the housing


3


without removing the cardboard belt


4


from the housing


3


. The cardboard belt


4


serves to neaten the appearance of the lens-fitted photo film unit


2


, and consists of a paper sheet or a plastic sheet with a pattern printed on the outside. The lens-fitted photo film unit


2


has a taking lens


5


, a finder window


6


, a shutter release button


7


, a frame counter disk


8


, a winder wheel


9


, a charger switch


10


and a flash emitter


11


, which appear beside the cardboard belt


4


or through openings formed therein.




In

FIG. 2

, the housing


3


is constituted by a photo film cassette


13


, a front cover


14


, a rear cover


15


, a photo film containing unit


16


, an electronic flash unit


17


and an exposure unit


18


. The front cover


14


and the rear cover


15


are outer covers of the housing


3


, and are parts molded from resin. The exposure unit


18


is a unified component including a frame counter mechanism, a shutter mechanism, a photo film one-frame advance mechanism and the taking lens


5


, and is secured to a front of an exposure aperture


19


of the photo film containing unit


16


in a removable manner by engagement of claws or hooks.




The photo film containing unit


16


is a part molded from resin, and includes a cassette holder chamber


21


and a roll holder chamber


23


between which the exposure aperture


19


is located. The cassette holder chamber


21


accommodates a cassette


20


. The roll holder chamber


23


accommodates a roll of unexposed photo film


22


which is drawn from the cassette


20


. The rear of the photo film containing unit


16


is an open shape closed by the rear cover


15


. The photo film


22


is light-tightly contained between the photo film containing unit


16


and the rear cover


15


. Each time that one exposure is taken on the photo film


22


, the photo film


22


is wound by one frame into the cassette holder chamber


21


from the roll holder chamber


23


.




Bottoms of the cassette holder chamber


21


and the photo film holder chamber


23


have openings, which are closed by respective bottom lids


24


and


25


in an openable manner. The bottom lids


24


and


25


are formed integrally with the rear cover


15


, and have a certain thickness. The bottom lid


25


for the roll holder chamber


23


closes the path for insertion of a tool or jig used for drawing the photo film


22


from the cassette


20


in the course of loading of the photo film


22


. The bottom lid


24


for the cassette holder chamber


21


is opened for removal of the cassette


20


containing the photo film exposed by photographing operation.




The flash unit


17


is a unified component constituted by a printed circuit board


27


, with which elements are connected, including circuit elements such as a flash charger circuit, the flash emitter


11


, a synchro switch, contact segments


29


and


30


, a main capacitor


31


and the like. A dry battery


32


is removably held between the contact segments


29


and


30


. The printed circuit board


27


is disposed between the exposure unit


18


and the roll holder chamber


23


and held by engagement of claws or hooks.




The battery


32


has a cylindrical shape which is difficult for an automatic device to grasp. The battery


32


is disposed to lie under the exposure unit


18


to extend in parallel with an advance direction of photo film. A battery-covering bottom wall


33


is formed with the rear cover


15


, is disposed between the bottom lids


24


and


25


, and lies on the outside of the battery


32


. The battery-covering bottom wall


33


is a lid of the hinge-connected type the same as the bottom lids


24


and


25


.




Two contact points appear in the printed circuit board


27


for operating the flash charge circuit. The contact points are short-circuited by a metal segment


35


, which is resilient and is pushed by operation of the charger switch


10


. The metal segment


35


is held between the front of the roll holder chamber


23


and the rear of the front cover


14


. The metal segment


35


has a channel-shaped contact end and a support end. The contact end is supported by the support end which is inserted in a recess formed in the front of the roll holder chamber


23


.




The photo film cassette


13


has the cassette


20


consisting of two resinous molded parts. A spool


36


is contained in a rotatable manner in the cassette


20


. Also a cassette shutter is used to close a photo film passageway in an openable manner. The photo film cassette


13


is IX 240 type in which the spool


36


is rotated after opening the cassette shutter so as to advance the photo film


22


to the outside of the cassette


20


. The photo film


22


has a train of perforations, of which two are associated with each one of frames.




The winder wheel


9


is located on the top of the cassette holder chamber


21


, and engaged with the spool


36


in a removable manner. A shutter closing mechanism


37


is located between the cassette holder chamber


21


and the exposure unit


18


for closing the cassette shutter of the cassette


20


in response to the opening movement of the bottom lid


24


. The shutter closing mechanism


37


includes a shaft, disposed inside the cassette holder chamber


21


, and engaged with a rod end


38


of the cassette shutter of the cassette


20


. The shaft is rotated when the bottom lid


24


is operated to open, so that the shutter closing mechanism


37


closes the cassette shutter. Thus it is possible in a photo laboratory to remove the cassette


20


safely in a illuminated room.




The front cover


14


is secured to the photo film containing unit


16


by engagement of claws or hooks. The rear cover


15


is secured to the photo film containing unit


16


in the same manner. Thus any of the exposure unit


18


, the flash unit


17


, the front cover


14


and the rear cover


15


is removably mounted on the photo film containing unit


16


.




The lens-fitted photo film unit


2


, after being used, is withdrawn, forwarded to a factory, and recycled. In

FIG. 3

, the flash built-in type of the lens-fitted photo film unit


2


is disassembled to remove the front cover


14


, the metal segment


35


, the winder wheel


9


, the battery


32


, the flash unit


17


and the rear cover


15


. Then only the exposure unit


18


and the photo film containing unit


16


remain assembled. This assembled combination of the exposure unit


18


and the photo film containing unit


16


is herein referred to as a main body


40


. The front cover


14


, the rear cover


15


, the winder wheel


9


and the metal segment


35


are remolded, remelted or regenerated. The battery


32


, the flash unit


17


and the main body


40


are reused.




In

FIG. 4

, the lens-fitted photo film unit


2


of the flashless type has a smaller length in the photo film advance direction by an amount due to the lack of the battery


32


and the flash unit


17


. Also the photo film containing unit


16


, the front cover


14


and the rear cover


15


are shorter. A bottom wall


41


of the rear cover


15


is different from the battery-covering bottom wall


33


, as it does not have a thinner hinge portion. The bottom wall


41


is not spread open. In

FIG. 5

, the front cover


14


, the winder wheel


9


and the rear cover


15


are removed from the lens-fitted photo film unit


2


, which of this flashless type has the main body


40


being reusable.




A disassembly line


50


for disassembly of the lens-fitted photo film unit


2


is now described. In

FIG. 6

, the lens-fitted photo film unit


2


used and withdrawn in the factory is conveyed along the disassembly line


50


. The starting station of the disassembly line


50


is supplied with various lens-fitted photo film units of both the flash built-in type and the flashless type.




There is a process of belt separation


51


before the conveyance to the disassembly line


50


for the purpose of removal of the cardboard belt


4


. Processes of type discernment


52


and front cover orientation inspection


53


are predetermined at the start of the disassembly line


50


. The type discernment


52


is to discern the flash built-in type and the flashless type by measuring the outer size of the housing


3


, and transfers data as a result of the discernment to the disassembly line


50


. The front cover orientation inspection


53


measures a height of the housing


3


by use of a photoelectric sensor, and discerns whether the front cover


14


is loosed higher than is enough or remains fixed on the housing


3


according to data of the height. Only housings


3


in which the front cover


14


remains fixed are allowed to enter the disassembly line


50


. It is thus possible to avoid much difficulties in the disassembly line


50


.




The disassembly line


50


consists of an indexing rotary table or turntable and plural pallets. The pallets are arranged regularly on the indexing table in a circular manner. The indexing table is rotated with the housing


3


placed on each of the pallets, so as to convey the housing


3


to plural stations serially. On each of the pallets, the housing


3


is fixedly oriented by directing the front cover


14


upwards. Each station is provided with a positioning mechanism, which precisely positions the housing


3


on each of the pallets.




Stations in the disassembly line


50


are disposed for processes of front cover separation


54


, metal segment separation


55


, wall spreading


56


, cassette-remaining housing ejection


57


, battery separation


58


, flash separation


59


, rear cover separation


60


and wheel and rear cover ejection


61


. The main body


40


separated by the rear cover separation


60


is conveyed in the disassembly line


50


to the station of main body inspection


62


, by which the main body


40


is inspected to be reused.




A station of the front cover separation


54


has a front cover separator for separating the front cover


14


from the housing


3


. The claw or hooks are engaged in positions beside the taking lens and on lateral faces to secure the front cover


14


to the photo film containing unit


16


. In

FIG. 7

, there are openings


63


and


64


formed in the front cover


14


and beside the taking lens


5


. Retaining claws are disposed on the inside wall of the positions of the openings


63


and


64


, and protrude to the inside. Receiving portions are formed with the front of the photo film containing unit


16


for the purpose of engagement with those retaining claws. In

FIG. 8

, receiver holes


65


,


66


,


67


and


68


as two pairs are formed in the front cover


14


in positions near to a joining line between the front cover


14


and the rear cover


15


. In correspondence to the receiver holes


65


-


68


, there are retaining claws formed with the photo film containing unit


16


for engagement with those.




In

FIG. 9

, a front cover separator


70


is constituted by a first separator mechanism


71


and second separator mechanisms


72


disposed laterally. The first separator mechanism


71


disengages the claws or hooks of the front cover


14


and the photo film containing unit


16


. The first separator mechanism


71


is moved up and down by a lifter


86


. Also the separator mechanisms


71


and


72


are moved up and down by a lifter


73


. The first separator mechanism


71


is constituted by a drive device


86




a


, release claws


74


and


75


, and a chuck


76


. The release claws


74


and


75


are arranged at an interval between the openings


63


and


64


in the front cover


14


. The chuck


76


causes the release claws


74


and


75


to rotate in respective rotational directions toward the center, so as to hold the openings


63


and


64


. The first separator mechanism


71


, when the drive device


86




a


operates, actuates the chuck


76


for insertion of the release claws


74


and


75


, disengagement, and holding of the front cover


14


.




In

FIG. 10

, the first separator mechanism


71


is caused by movement of the lifter


86


to insert the release claws


74


and


75


through the openings


63


and


64


toward retainer claws


14




a


and


14




b


and receiver claws


16




a


and


16




b


. Then the drive device


86




a


causes the chuck


76


to rotate the release claws


74


and


75


toward the center of the front cover


14


to flex the retainer claws


14




a


and


14




b


. Thus the retainer claws


14




a


and


14




b


are disengaged from the receiver claws


16




a


and


16




b


of the photo film containing unit


16


. Also the release claws


74


and


75


remain in a state of pushing the retainer claws


14




a


and


14




b


to hold the front cover


14


.




The second separator mechanism


72


has release claws


77


and


78


, which are arranged at an interval between the receiver holes


65


and


67


and between the receiver holes


66


and


68


, and are opposed to respective lateral faces of the housing


3


. The release claws


77


and


78


are pivoted by respective rotating mechanisms


81


and


82


about pivots


79


and


80


.




The second separator mechanism


72


is provided with a slider mechanism


85


, which determines an interval between the release claws


77


and


78


in accordance with the flash built-in or flashless type of the housing


3


. In the present embodiment, the slider mechanism


85


automatically slides the release claw


78


on the side of the roll holder chamber


23


for the type of the housing


3


, with the release claw


77


kept stationary on the side of the cassette holder chamber


21


.




In

FIG. 11

, the release claws


77


and


78


move to the lateral faces of the housing


3


upon vertical movement of the lifter


73


. Then the rotating mechanisms


81


and


82


operate to pivot the release claws


77


and


78


about the pivots


79


and


80


. Ends of the release claws


77


and


78


enter the inside of the joint edges of the front cover


14


, and bend the joint edges toward the outside, so that the receiver holes


65


and


66


are disengaged from retainer claws


83


and


84


. Note that the release claws


77


and


78


may move straight back and forth instead of the rotational movement. In the present embodiment only the mechanism to insert the release claws


77


and


78


can readily disengage the claws or hooks. No more complicated mechanism is required. Thus the cost for mechanical structure of the disassembling apparatus can be reduced.




The release claws


77


and


78


have a partially rounded shape on the side opposite to the engagement with edges of the front cover


14


, and therefore disengage the claws without interfering with the photo film containing unit


16


. After disengagement of the release claws


74


,


75


,


77


and


78


by means of the separator mechanisms


71


and


72


, the lifter


86


starts moving up. The first separator mechanism


71


is responsively caused to raise the front cover


14


which is captured by the chuck


76


. At this time the front cover


14


does not come again to be engaged with the photo film containing unit


16


even when the front cover


14


stops being captured. Then the photo film containing unit


16


and the front cover


14


are conveyed together to next station in an orientation of loosely placing the front cover


14


on the photo film containing unit


16


. In next station the front cover


14


is removed from the photo film containing unit


16


and ejected. It is to be noted that the front cover


14


may be ejected in the station of the front cover separation


54


. For this purpose of the ejection the lifter


86


can operate to move down. The front cover


14


ejected in any of those manners is melted and remolded.




For the front cover separation


54


, a sucker unit


88


is used to eliminate broken plastic pieces which would cause problems in the disassembly line


50


. In

FIG. 12

, the sucker unit


88


is constituted by a sucker


89


, a nozzle


90


, a hose


91


and the like. The hose


91


is flexible and extensible and connects the nozzle


90


with the sucker


89


. Before the removal of the front cover


14


, the nozzle


90


is set by a cylinder


92


or other moving units in the vicinity of the bottom lid


24


of the housing


3


. The sucker unit


88


operates for suction through the nozzle


90


to collect the bottom lid


24


and other broken pieces, the bottom lid


24


being broken away from the rear cover


15


during or upon the removal of the front cover


14


, and the broken pieces being created from the inside of the housing


3


.




In a station of the metal segment separation


55


, the housing


3


without the front cover


14


is conveyed and then the metal segment


35


is removed. The metal segment


35


being withdrawn is reused.




For the wall spreading


56


, a lid opener unit is disposed, which opens the bottom lid


24


under the cassette holder chamber


21


, the bottom lid


25


under the roll holder chamber


23


and the battery-covering bottom wall


33


at the same time. The bottom lid


24


is opened for the purpose of checking absence of the cassette


20


in the cassette holder chamber


21


. The bottom lid


25


is opened for the purpose of preventing the bottom lid


25


from obstructing a subsequent process of separating the main body


40


. As the lid opener unit for the bottom lids


24


and


25


and the battery-covering bottom wall


33


is single in the same station and actuates for one time, the cost for the mechanical structure can be reduced. Efficiency in the disassembly is raised.




The lid opener unit is constituted by at least three spreader claws and an up-and-down rotating mechanism. The spreader claws push open the battery-covering bottom wall


33


and the bottom lids


24


and


25


in contact with a side opposite to the opening direction. The up-and-down rotating mechanism rotates up and down the spreader claws. The spreader claws operate in the same manner to open the portions. Only a mechanism associated with a spreader claw


94


for the battery-covering bottom wall


33


is hereinafter described with reference to

FIGS. 13A-13C

in order to describe all the spreader claws.




In

FIG. 13A

, the spreader claw


94


is pivotal about a pivot


96


disposed on a support plate


95


. An initial position of the spreader claw


94


is defined to lie above the battery-covering bottom wall


33


. In

FIG. 13B

, the support plate


95


is moved down by actuation of up-and-down rotating mechanism (not shown) to insert the spreader claw


94


in a gap inside the battery-covering bottom wall


33


. In

FIG. 13C

, the support plate


95


is rotated counterclockwise by the up-and-down rotating mechanism to rotate the spreader claw


94


in the opening direction of the battery-covering bottom wall


33


, which is thus opened. The support plate


95


is provided with a blocking plate


95




a


, which prevents the spreader claw


94


from rotating inwards away from the battery-covering bottom wall


33


. The battery-covering bottom wall


33


is pushed open by bending a hinge portion


97


, at which the battery-covering bottom wall


33


remains connected with the rear cover


15


.




The flashless type of the lens-fitted photo film unit does not accommodate a battery. The bottom wall


41


does not have the hinge portion


97


of the battery-covering bottom wall


33


, and is not openable. However the up-and-down rotating mechanism drives all the spreader claws for the bottom lids


24


and


25


and the battery-covering bottom wall


33


. The spreader claw


94


cannot be stopped without stopping all the remaining spreader claws. Accordingly there is an anti-interference shifter mechanism of

FIGS. 14A-14C

for shifting the spreader claw


94


away from the inside of the bottom wall


41


rotationally about the pivot


96


upon small downward pivotal movement of the spreader claw


94


. The anti-interference shifter mechanism is constituted by a shifting cylinder


98


and a lifter (not shown). The shifting cylinder


98


rotates away the spreader claw


94


to the right about the pivot


96


. The lifter moves up and down together with the support plate


95


.




When the lens-fitted photo film unit


2


of the flashless type is conveyed, a rod of the shifting cylinder


98


in

FIG. 14A

causes the spreader claw


94


to rotate away from the lens-fitted photo film unit


2


before the spreader claw


94


is lowered. In

FIG. 14B

, the shifting cylinder


98


is kept in this actuated state, and is caused by the lifter to move vertically together with the spreader claw


94


. In

FIG. 14C

, the spreader claw


94


is positioned outside the bottom wall


41


. Even when the support plate


95


rotates counterclockwise, the spreader claw


94


does not open the bottom wall


41


.




A station of the cassette-remaining housing ejection


57


inspects the cassette holder chamber


21


and confirms the lack of the cassette


20


. A contact sensor is set in the bottom opening from which the bottom lid


24


has been removed to check the inside of the cassette holder chamber


21


. If the cassette


20


exists, then the entirety of the housing


3


is eliminated from the disassembly line


50


.




In

FIGS. 15A-15C

, a battery separator is depicted for the battery separation


58


. The battery separator is constituted by a battery push rod


100


, a permanent magnet or electromagnet


101


, and a moving mechanism (not shown). The moving mechanism moves the battery push rod


100


and the electromagnet


101


to one of three positions, which are an initial position of

FIG. 15A

, a close position of FIG.


15


B and an ejecting position of FIG.


15


C. The initial position is away from the battery


32


, and the close position being close to the battery


32


. The battery push rod


100


has an inclined face


100




a


, which pushes the battery


32


toward the battery-covering bottom wall


33


when in the close position. The battery push rod


100


is provided with a ridge


100




b


, which is positioned opposite to the inclined face


100




a


, and extends in a direction defined from the initial position to the close position. In

FIG. 16

, the ridge


100




b


enters a cutout


27




a


of the printed circuit board


27


when the moving mechanism moves from the initial position to the close position. The push of the ridge


100




b


to the cutout


27




a


enables the inclined face


100




a


to press the battery


32


in a reliable manner.




The electromagnet


101


of

FIGS. 15A-15C

is moved together with the battery push rod


100


by the moving mechanism. The electromagnet


101


is controlled for attraction or deenergization by an electrical signal. The battery


32


is removed by the battery push rod


100


from the contact segments


29


and


30


, and then attracted by the electromagnet


101


in the close position as illustrated in FIG.


15


B. The moving mechanism moves the electromagnet


101


to the ejecting position of

FIG. 15C

where the battery


32


is ejected. Then the electromagnet


101


returns to the initial position of FIG.


15


A. Note that a permanent magnet may be used instead of the electromagnet


101


. But a removing mechanism must be added for the purpose of removing the battery


32


from the permanent magnet.




For the flash separation


59


, there are disposed a discharge device and a flash separator. The discharge device discharges the main capacitor


31


of the flash unit


17


. After this, the flash separator removes the flash unit


17


from the photo film containing unit


16


. Those devices are structurally the same as disclosed in U.S. Pat. No. 5,615,395 (corresponding to JP-A 6-161042).




For the rear cover separation


60


, a rear cover separator is disposed and oriented in the same manner as the front cover separation


54


. The front having the taking lens


5


is directed upwards while the rear cover


15


is separated from the main body


40


. Six retainer mechanisms are used to secure the rear cover


15


to the main body


40


. Those retaining mechanisms include retainer claws


104


and


105


and receiver holes


106


,


107


,


108


and


109


, all of which are disposed on the rear cover


15


. In

FIG. 17

, the retainer claws


104


and


105


are disposed on the inner face and near to the center, protrude forwards, and are engaged with receiver portions of the photo film containing unit


16


with resiliency. The receiver holes


108


and


109


are formed in the bottom where the battery-covering bottom wall


33


is located, oriented upwards, and engaged with retaining claws of the photo film containing unit


16


. The receiver holes


106


and


107


are formed in lateral faces, oriented horizontally, and engaged with retaining claws of the photo film containing unit


16


.




A station of the rear cover separation


60


has separator mechanisms including release claws positioned to opposing to the retainer claws


104


and


105


, the receiver holes


108


and


109


, and the receiver holes


106


and


107


. The first of the separator mechanisms deforms the retainer claws


104


and


105


to disengage the rear face of the photo film containing unit


16


from the rear cover


15


. Openings


104




a


and


105




a


are formed through the rear cover


15


in positions close to the retainer claws


104


and


105


by molding operation of the rear cover


15


. In

FIG. 18A

, a pallet


111


has a base plate receiving the rear cover


15


of which the openings


104




a


and


105




a


are directed down to the pallet


111


. Openings


112


are formed in the pallet


111


, positioned at the openings


104




a


and


105




a


, for insertion of release claws through the base plate of the pallet. Note that the retainer claw


105


is constructed equally with the retainer claw


104


. Only the retainer claw


104


is hereinafter described with reference to

FIGS. 18A-18C

to explain both the retainer claws


104


and


105


.




In

FIG. 18B

, the first separating mechanism is constituted by release claws


113


and


114


and a release shifter


118


, which is disposed under the pallet


111


and moves each of the release claws


113


and


114


. When the housing


3


is conveyed to the station of the rear cover separation


60


, the moving mechanism is actuated to insert the release claws


113


and


114


to the position of FIG.


18


B. Ends of the release claws


113


and


114


come through the openings


112


in the pallet


111


and the openings


104




a


and


105




a


in the rear cover


15


, and are positioned in the vicinity of retention of the retainer claws


104


and


105


.




A pivot


116


is defined about which each of the release claws


113


and


114


rotates. The pivot


116


is so positioned that the release claws


113


and


114


enter the inside of the openings


104




a


and


105




a


in the rear cover


15


. The first separator mechanism includes a drive device (not shown) for rotating the release claws


113


and


114


. After the insertion, the drive device starts actuation, to pivot the release claws


113


and


114


about the pivot


116


. As depicted in

FIG. 18C

, a rotational direction of the release claws


113


and


114


is in reverse to an engaging direction of the retainer claws


104


and


105


. Therefore the release claws


113


and


114


bend and break only the retainer claws


104


and


105


without contacting the photo film containing unit


16


.




A second one of the separator mechanisms is constituted by two release claws, a separator rod


132


and a chuck


121


. The release claws unfasten the lateral faces of the rear cover


15


. The separator rod


132


unfastens the bottom face of the rear cover


15


. See

FIGS. 20A and 20B

. The chuck


121


chucks the housing


3


. A cylinder


120


included in a cover shifter is driven to move up and down those elements as illustrated in FIG.


19


. Note that depiction of the separator rod


132


is omitted from

FIG. 19

in order to simplify the drawing.




The second separator mechanism operates at the same time as the first separator mechanism. At first the chuck


121


is actuated. In

FIG. 19

, the chuck


121


, which is included in the cover shifter, is constituted by holders


122


and


123


for pressing respectively the outside of the cassette holder chamber


21


and the roll holder chamber


23


of the housing


3


in order to hold the housing


3


.




Release claws


125


and


126


included in the rear cover separator are positioned on lateral faces of the housing


3


, and rotatable about respective pivots


127


and


128


. The release claws


125


and


126


rotate to pick up and externally spread lateral edges of the rear cover


15


, so that the receiver holes


106


and


107


are disengaged from retainer claws of the photo film containing unit


16


. A slider


130


is associated with the release claw


126


on the side of the roll holder chamber


23


, and slides to each position predetermined for a selected one of the types of the lens-fitted photo film unit.




In

FIGS. 20A and 20B

, the separator rod


132


is disposed on an end of a cylinder rod


133


, and has a tapered end. The entirety of a cylinder


134


for the rear cover separator is moved up and down by operation of the cylinder


120


in

FIG. 19. A

release surface


135


of the separator rod


132


spreads the battery-covering bottom wall


33


of the rear cover


15


in an outward direction, to disengage each retainer claw


140


of the photo film containing unit


16


from the receiver holes


108


and


109


of the rear cover


15


.




The cylinder rod


133


is moved up and down by operation of the cylinder


134


. The separator rod


132


is moved by the cylinder rod


133


between a lower position of

FIGS. 20A and 20B

and an upper position of

FIGS. 21A and 21B

. Those positions or orientations are selected according to a selected one of the flash built-in and flashless types. When the housing


3


is the flash built-in type, the battery-covering bottom wall


33


has been widely open. The separator rod


132


must come to a root portion for the battery-covering bottom wall


33


where the battery-covering bottom wall


33


is supported. Thus the separator rod


132


is oriented in the lower position. When the housing


3


is the flashless type, the bottom wall


41


in

FIGS. 21A and 21B

remains closed without opening in the bottom of the housing. The separator rod


132


only must come to a distal end of the bottom wall


41


. Thus the separator rod


132


is oriented in the upper position.




After the separator rod


132


is set to a position associated with one of the types by the cylinder


134


, the separator rod


132


is lowered by the operation of the cylinder


120


of the second separator mechanism. The separator rod


132


spreads the battery-covering bottom wall


33


of

FIG. 20B

or the bottom wall


41


of

FIG. 21B

, to disengage the receiver holes


108


and


109


of the rear cover


15


respectively from the retainer claws


140


of the photo film containing unit


16


. Finally the rear cover


15


is separated from the main body


40


by the disengagement.




The main body


40


from which the various elements are removed is conveyed to the next station, then exited from the disassembly line


50


, transferred to a station of the main body inspection


62


, and inspected. Then the frame counter mechanism in the exposure unit


18


and the shutter closing mechanism


37


in the photo film containing unit


16


are reset to their initial positions to be reused. Note that the chuck


121


in

FIG. 19

may be used to exit the main body


40


in the station of the rear cover separation


60


.




In removing the main body


40


from the disassembly line


50


, the winder wheel


9


falls easily. For the purpose of ejecting the winder wheel


9


, the main body


40


is conveyed while retained by the chuck


121


, which is then released from retaining the main body


40


upon placement of the main body


40


on a conveyor. Thus the winder wheel


9


is naturally separated from the main body


40


to exit. The winder wheel


9


after the ejection is recycled and reused. The rear cover


15


remains in the disassembly line


50


, but ejected in a station of the rear cover ejection


61


after the ejection of the main body


40


, to be recycled and reused.




In the present invention, the above-described disassembling devices or units may be modified for the purpose of disassembly of any parts of each lens-fitted photo film unit. Components of the entirety of the disassembling apparatus above may be combined with known structures of disassembling devices or units for parts of the lens-fitted photo film unit. In the above embodiment, the lens-fitted photo film unit is the type of which the exposure unit


18


is removable from the photo film containing unit


16


. However the main body may be an inseparable unit which may be pre-loaded with photo film and may have the taking lens and the shutter, as a single component including the exposure unit


18


and the photo film containing unit


16


.




Although the present invention has been fully described by way of the preferred embodiments thereof with reference to the accompanying drawings, various changes and modifications will be apparent to those having skill in this field. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention, they should be construed as included therein.



Claims
  • 1. A disassembling method for a lens-fitted photo film unit, said lens-fitted photo film unit including a main body, having a cassette holder chamber, a roll holder chamber and an exposure aperture, said cassette holder chamber containing a cassette, said roll holder chamber containing a roll of photo film drawn from said cassette, said exposure aperture being formed between said cassette holder chamber and said roll holder chamber for taking an exposure on said photo film, a front cover for covering at least a front of said main body, a rear cover for covering at least a rear of said main body, a first retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting rear walls of said main body and said rear cover, and an opening, formed in said rear cover, for uncovering at least a portion of said retainer claw or said receiver portion, said disassembling method comprising steps of:inserting a release member into said opening by setting said lens-fitted photo film unit in a cover separating station with said rear cover directed downwards, said release member being disposed to protrude upwards in said cover separating station; shifting said release member relative to said opening, to disengage said retainer claw from said receiver portion by flexing said retainer claw away therefrom; and after disengaging said retainer claw from said receiver portion, moving one of said rear cover and said main body away from a remainder thereof.
  • 2. A disassembling method as defined in claim 1, wherein said lens-fitted photo film unit further includes:first and second walls, of which one is disposed on said rear cover, and a remainder is disposed on said main body, said first wall being uncovered externally, said second wall being positioned inside said first wall; a second retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said first and second walls with each other; further comprising a step of inserting a release mechanism between said first and second walls, said release mechanism disengaging said second retainer mechanism by spreading said first wall outwards, to disconnect said first and second walls from each other.
  • 3. A disassembling method as defined in claim 2, wherein said first wall is an end wall and/or a bottom wall formed with said rear cover to protrude forwards, and said second wall is an end wall and/or a bottom wall of said main body.
  • 4. A disassembling method as defined in claim 1, wherein said lens-fitted photo film unit further includes a first part held by connection of said front cover and said main body;further comprising steps of: separating said front cover and said main body from each other; and sucking said first part set free upon separating said front cover and said main body, to prevent said first part from scattering.
  • 5. A disassembling method as defined in claim 4, wherein said first part is a bottom lid, disposed on bottom of said cassette holder chamber, uncovered externally, and opened after said lens-fitted photo film unit is used, for removal of said cassette.
  • 6. A disassembling method as defined in claim 1, wherein said lens-fitted photo film unit further includes:a flash unit, secured between said main body and said front cover in a removable manner, for emitting flash light; a battery for supplying said flash unit with power; further comprising steps of: separating said front cover from said main body and said flash unit; and after separating said front cover, separating said battery from said flash unit, subsequently said rear cover being separated from said main body.
  • 7. A disassembling method as defined in claim 6, whereinsaid flash built-in type includes a first bottom wall, formed with said rear cover, positioned outside a bottom of said main body and said battery, and partially flexible; and wherein after the steps of separating said front cover, spreading said first bottom wall outwards to form a space, the disassembling method includes the steps of: inserting a battery separator into said space; and ejecting said battery from said flash unit by capturing said battery in said battery separator.
  • 8. A disassembling apparatus for a lens-fitted photo film unit, said lens-fitted photo film unit including a main body, having a cassette holder chamber, a roll holder chamber and an exposure aperture, said cassette holder chamber containing a cassette, said roll holder chamber containing a roll of photo film drawn from said cassette, said exposure aperture being formed between said cassette holder chamber and said roll holder chamber for taking an exposure on said photo film, a front cover for covering at least a front of said main body, a rear cover for covering at least a rear of said main body, a first retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting rear walls of said main body and said rear cover, and an opening, formed in said rear cover, for uncovering at least a portion of said retainer claw or said receiver portion, said disassembling apparatus comprising:a cover separating station; a release member, disposed to protrude upwards in said cover separating station, and inserted into said opening by setting said lens-fitted photo film unit in said cover separating station with said rear cover directed downwards; a release shifter for shifting said release member relative to said opening, to disengage said retainer claw from said receiver portion by flexing said retainer claw away therefrom; and a part shifter for moving one of said rear cover and said main body away from a remainder thereof after disengaging said retainer claw from said receiver portion.
  • 9. A disassembling apparatus as defined in claim 8, wherein said lens-fitted photo film unit further includes:first and second walls, of which one is disposed on said rear cover, and a remainder is disposed on said main body, said first wall being uncovered externally, said second wall being positioned inside said first wall; a second retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said first and second walls with each other; further comprising a release mechanism, inserted between said first and second walls, for disengaging said second retainer mechanism by spreading said first wall outwards, to disconnect said first and second walls from each other.
  • 10. A disassembling apparatus as defined in claim 9, wherein said first wall is an end wall and/or a bottom wall formed with said rear cover to protrude forwards, and said second wall is an end wall and/or a bottom wall of said main body.
  • 11. A disassembling apparatus as defined in claim 10, wherein said release mechanism includes:a second release member inserted between said end wall of said rear cover and said end wall of said main body; and a third release member inserted between said bottom wall of said rear cover and said bottom wall of said main body.
  • 12. A disassembling apparatus as defined in claim 8, wherein said lens-fitted photo film unit further includes a first part held by connection of said front cover and said main body;further comprising: a front cover separator for separating said front cover and said main body from each other; and a sucker for sucking said first part set free upon separating said front cover and said main body, to prevent said first part from scattering.
  • 13. A disassembling apparatus as defined in claim 12, wherein said first part is a bottom lid, disposed on a bottom of said cassette holder chamber, uncovered externally, and opened after said lens-fitted photo film unit is used, for removal of said cassette.
  • 14. A disassembling apparatus as defined in claim 13, wherein said lens-fitted photo film unit further includes a second retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said front cover and said main body with each other; andsaid front cover separator disengages said second retainer mechanism by at least partial deformation, to disconnect said front cover and said main body from each other.
  • 15. A disassembling apparatus as defined in claim 8, wherein said lens-fitted photo film unit further includes:a flash unit, secured between said main body and said front cover in a removable manner, for emitting flash light; a battery for supplying said flash unit with power; further comprising: a front cover separator for separating said front cover from said main body and said flash unit; and a battery separator for separating said battery from said flash unit after separating said front cover, subsequently said rear cover being separated from said main body.
  • 16. A disassembling apparatus as defined in claim 15, whereinsaid flash built-in type includes a first bottom wall, formed with said rear cover, positioned outside a bottom of said main body and said battery, and partially flexible; and further comprising: a spreader for spreading said first bottom wall outwards after separating said front cover, to form a space, said battery separator being inserted into said space, and ejecting said battery from said flash unit by capturing said battery.
  • 17. A disassembling method for a lens-fitted photo film unit, said lens-fitted photo film unit being pre-loaded with photo film, and including at least a rear cover and a main body, a first wall disposed on said rear cover and uncovered externally, a second wall disposed on said main body and positioned inside said first wall, a retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said first and second walls with each other, said disassembling method comprising a step of:inserting a release mechanism between said first and second walls, said release mechanism disengaging said retainer mechanism by spreading said first wall outwards, to disconnect said first and second walls from each other.
  • 18. A disassembling method as defined in claim 17, wherein said main body is pre-loaded with said photo film, and said rear cover covers at least a rear of said main body;said first wall is an end wall and/or a bottom wall formed with said rear cover to protrude forwards, and said second wall is an end wall and/or a bottom wall of said main body.
  • 19. A disassembling apparatus for a lens-fitted photo film unit, said lens-fitted photo film unit being pre-loaded with photo film, and including at least a rear cover and a main body, a first wall disposed on said rear cover and uncovered externally, a second wall disposed on said main body and positioned inside said first wall, a retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said first and second walls with each other, said disassembling apparatus comprising:a release mechanism, inserted between said first and second walls, for disengaging said retainer mechanism by spreading said first wall outwards, to disconnect said first and second walls from each other.
  • 20. A disassembling apparatus as defined in claim 19, wherein said main body is pre-loaded with said photo film, and said rear cover covers at least a rear of said main body;said first wall is an end wall and/or a bottom wall formed with said rear cover to protrude forwards, and said second wall is an end wall and/or a bottom wall of said main body.
  • 21. A disassembling apparatus for a lens-fitted photo film unit, said lens-fitted photo film unit being pre-loaded with photo film, and including at least first, second and third parts, a retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said first and second parts with each other, said third part being held by connection of said first and second parts, said disassembling apparatus comprising:a separator for disconnecting said first and second parts from each other by disengaging said retainer mechanism; and a sucker for sucking said third part set free upon disconnecting said first and second parts, to prevent said third part from scattering.
  • 22. A disassembling apparatus as defined in claim 21, wherein said first part is a main body, having a cassette holder chamber, a roll holder chamber and an exposure aperture, said cassette holder chamber containing a cassette, said roll holder chamber containing a roll of said photo film drawn from said cassette, said exposure aperture being formed between said cassette holder chamber and said roll holder chamber for taking an exposure on said photo film;said second part is a front cover for covering at least a front of said main body; and said third part is a bottom lid, disposed on a bottom of said cassette holder chamber, uncovered externally, and opened after said lens-fitted photo film unit is used, for removal of said cassette.
  • 23. A disassembling method for a lens-fitted photo film unit, said lens-fitted photo film unit being pre-loaded with photo film, and including at least first, second and third parts, a retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said first and second parts with each other, said third part being held by connection of said first and second parts, said disassembling method comprising steps of:disconnecting said first and second parts from each other by disengaging said retainer mechanism; and sucking said third part set free upon disconnecting said first and second parts, to prevent said third part from scattering.
  • 24. A disassembling method for a lens-fitted photo film unit, said lens-fitted photo film unit includes a main body pre-loaded with photo film, a flash unit, secured to said main body in a removable manner, supplied with power with a battery, for emitting flash light, and first and second outer covers for covering said main body and said flash unit therebetween, said disassembling method comprising steps of:separating said first outer cover from said main body and said flash unit; after separating said first outer cover, spreading a portion of said second outer cover outwards to form a space; inserting a battery separator into said space; and ejecting said battery from said flash unit by capturing said battery in said battery separator.
  • 25. A disassembling method as defined in claim 24, wherein said portion of said second outer cover is a bottom wall, positioned outside a bottom of said main body and said battery, partially flexible, and adapted to separation of said battery.
  • 26. A disassembling method as defined in claim 25, wherein said first outer cover is a front covers covering a front of said main body and said flash unit, and said second outer cover is a rear cover for covering a rear of said main body and said flash unit.
  • 27. A disassembling method as defined in claim 25, wherein said battery separator magnetically attract said battery.
  • 28. A disassembling method as defined in claim 25, further comprising steps of:after ejecting said battery, separating said flash unit from said main body; and after separating said flash unit, separating said second outer cover from said main body.
  • 29. A disassembling method for a lens-fitted photo film unit, said lens-fitted photo film unit including a main body pre-loaded with photo film, said method comprising the step of:discerning which of said flash built-in type and said flashless type said lens-fitted photo film unit is; and if said lens-fitted photo film unit is a flash built-in type, said flash built-in type having a flash unit secured to said main body in a removable manner and supplied with power with a battery for emitting flash light, and first and second outer covers for covering said main body and said flash unit therebetween, said disassembling method includes the steps of: separating said first outer cover from said main body and said flash unit; spreading a portion of said second outer cover outwards to form a space; and ejecting said battery from said flash unit by capturing said battery in said battery separator; wherein said portion of said second outer cover is a bottom wall, positioned outside a bottom of said main body and said battery, partially flexible, and adapted to separation of said battery; and if said lens-fitted photo film unit is said flashless type, said flashless type including a second bottom wall, formed with said second outer cover, positioned outside a bottom of said main body, and substantially entirely rigid; said disassembling method includes the step of; inhibiting said second bottom wall from being spread outwards.
  • 30. A disassembling apparatus for a lens-fitted photo film unit, said lens-fitted photo film unit includes a main body pre-loaded with photo film, a flash unit, secured to said main body in a removable manner, supplied with power with a battery, for emitting flash light, and first and second outer covers for covering said main body and said flash unit therebetween, said disassembling apparatus comprising:a cover separator for separating said first outer cover from said main body and said flash unit; a spreader for spreading a portion of said second outer cover outwards after separating said first outer cover, to form a space; and a battery separator, inserted into said space, for ejecting said battery from said flash unit by capturing said battery in said battery separator.
  • 31. A disassembling apparatus as defined in claim 30, wherein said portion of said second outer cover is a bottom wall, positioned outside a bottom of said main body and said battery, partially flexible, and adapted to separation of said battery.
  • 32. A disassembling apparatus as defined in claim 31, wherein said first outer cover is a front cover for covering a front of said main body and said flash unit, and said second outer cover is a rear cover for covering a rear of said main body and said flash unit.
  • 33. A disassembling apparatus as defined in claim 31, wherein said battery separator magnetically attracts said battery.
  • 34. A disassembling apparatus as defined in claim 31, further comprising:a flash separator for separating said flash unit from said main body after ejecting said battery; and a second cover separator for separating said second outer cover from said main body after separating said flash unit.
  • 35. A disassembling apparatus, for a flashless type lens-fitted photo film unit, said flashless type lens-fitted photo film unit including a main body pre-loaded with photo film, and first and second outer covers for covering said main body, said disassembling apparatus comprising:a cover separator for separating said first outer cover from said main body; a spreader for spreading a portion of said second outer cover outwards after separating said first outer cover; wherein a portion of said second outer cover is a bottom wall positioned outside a bottom of said main body; and wherein said flashless type lens-fitted photo film unit includes a second bottom wall, formed with said second outer cover, positioned outside a bottom of said main body, and substantially entirely rigid; and a shifter mechanism for shifting said spreader, to inhibit said spreader from contacting said second bottom wall.
  • 36. A disassembling apparatus as defined in claim 35, wherein said lens-fitted photo film unit further includes a retainer mechanism, having a retainer claw and a receiver portion engaged with each other, for connecting said bottom wall or second bottom wall and said main body with each other;further comprising a release mechanism, inserted between said bottom wall or second bottom wall and said main body, for disengaging said retainer mechanism by spreading said bottom wall or second bottom wall outwards, to disconnect said bottom wall or second bottom wall and said main body from each other.
  • 37. A disassembling apparatus as defined in claim 36, wherein each of said bottom wall and second bottom wall has first and second edges, and said retainer mechanism is disposed close to said first edge;further comprising a setter mechanism for setting said release mechanism in a first orientation if said lens-fitted photo film unit is said flash built-in type, and for setting said release mechanism in a second orientation if said lens-fitted photo film unit is said flashless type, said release mechanism, when set in said first orientation, pressing a vicinity of said first edge on said bottom wall, and when set in said second orientation, pressing said second edge on said second bottom wall.
  • 38. A disassembling method as defined in claim 1, wherein said lens-fitted photo film unit is a flashless type, said flashless type including a first bottom wall and a second bottom wall, formed with said rear cover, positioned outside a bottom of said main body, and substantially entirely rigid; and wherein after the step of separating said front cover, the method further comprises the step of:inhibiting said second bottom wall from being spread outwards.
  • 39. A disassembling apparatus as defined in claim 8, wherein said lens-fitted photo film unit is a flashless type, said flashless type including a first bottom wall and a second bottom wall, formed with said rear cover, positioned outside a bottom of said main body, and substantially entirely rigid; said apparatus further comprising:a spreader for spreading said first bottom wall outwards after separating said front cover; and a shifter mechanism, actuated if said lens-fitted photo film unit is said flashless type, for shifting said spreader to inhibit said spreader from contacting said second bottom wall.
  • 40. A disassembling method for a lens-fitted photo film unit, said lens-fitted photo film unit including a main body pre-loaded with photo film, said method comprising the step of:discerning which of said flash built-in type and said flashless type said lens-fitted photo film unit is, prior to disassembly.
Priority Claims (1)
Number Date Country Kind
10-015476 Jan 1998 JP
US Referenced Citations (5)
Number Name Date Kind
5436685 Yamashina Jul 1995
5615395 Komaki et al. Mar 1997
5646712 Solomon et al. Jul 1997
5655155 Bergstresser et al. Aug 1997
6035127 Takaba et al. Mar 2000
Foreign Referenced Citations (1)
Number Date Country
8-328205 Dec 1996 JP