Information
-
Patent Grant
-
6439486
-
Patent Number
6,439,486
-
Date Filed
Thursday, May 4, 200024 years ago
-
Date Issued
Tuesday, August 27, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 241 80
- 241 97
- 241 DIG 31
- 241 236
- 241 294
- 241 264
- 241 30
- 241 29
- 241 159
- 241 74
-
International Classifications
-
Abstract
In a method for disposing of waste matter such as waste tire pieces by using first and second shredding members each having shredding blades, the waste matter is introduced into a space between the shredding blades of the first and second shredding members and shredded or torn off into fine chips by operating the first and second shredding members, while partially caught by grooves formed in opposite faces of the shredding blades of the respective shredding members. By moving the first and second shredding members relative to each other in opposite directions to impart a shearing force to the waste matter in the space between the shredding blades, the waste matter is effectively torn off into pieces. When a waste tire is processed in an apparatus for practicing the method, it is successfully separated into rubber parts and wires with high efficiency.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a method for disposing of various wastes such as scrapped cars, car part, household electrical appliances, large household furniture, containers and machines, and an apparatus therefor.
2. Description of the Prior Art
For instance, a waste tire is being recycled by being decomposed into several parts, e.g. rubber component and wire embedded in the rubber component. In order to recycle the rubber component of the waste tire, the waste tire is first cut into some pieces in a preliminary process, and then, broken into small chips by using a shredding device.
In a conventional method of disposing of waste tires by use of a shredding device as shown in
FIGS. 30A and 30B
, a piece T
1
of a waste tire made of rubber and wire W such as a belt wire embedded in the tire piece T
1
is torn off into chips T
1
a
and T
1
b
with cutter blades C
1
and C
2
. As the rubber component of the waste tire is torn off, the wire W is simultaneously cut into wire fragments left in the chips T
1
a
and T
1
b
. To automatically remove the wire fragments from the tire chips T
1
a
and T
1
b
after shredding the waste tire with the shredding device, the tire chips are repeatedly subjected to pulverization until they turn into particles on the order of several millimeters. As a result, the wire fragments are finally extracted from the pulverized particles resultantly obtained, consequently to separate the waste tire pieces into rubber components and wires.
Thus, the waste tire is generally shredded into small fragments because the wire pieces W possibly left in the rubber components entail the risk of deteriorating the quality of a recycled matter such as raw rubber. It goes without saying that the recycled matter free from wires or other foreign substances is desirable from the standpoint of actual application.
However, the conventional method of disposing of waste tires as noted above has suffered a disadvantage such that the number of repetitions of shredding waste tire chips is inevitably increased until the waste tire is completely torn off into destined small pieces. As a result, the work of disposing of the waste tire requires much time and labor, and the shredding device suffers from early consumption of the cutter blades and involves extra cost for maintenance. Besides, the shredded tire chips finally obtained are considerably small and therefore, restricted in use to lower the usage value thereof.
OBJECT OF THE INVENTION
An object of the present invention is to provide a method and apparatus capable of swiftly disposing of a waste matter.
Another object of the present invention is to provide a method and apparatus capable of disposing of a waste matter at a low cost.
Still another object of the present invention is to provide a method and apparatus for efficiently shredding a waste matter into pieces and spreading the use and recycling of the shredded pieces.
Yet another object of the present invention is to provide a method and apparatus for facilitating separation between different materials of a waste matter, e.g. separation of metal from rubber.
SUMMARY OF THE INVENTION
To attain the objects described above according to the present invention, there is provided a method for disposing of a waste matter, which comprises placing the waste matter such as a waste tire in a space between shredding blades of first and second shredding members, and relatively moving the first and second shredding members in opposite directions so that the waste matter is subjected to shearing force exerted in opposite directions and torn off into pieces by the shredding blades relatively moving in opposite directions. In a shredding process, the waste matter placed in the space between the shredding blades is firmly caught by grooves formed in the opposed blade surfaces of the shredding blades.
Any form of the waste matter to be disposed of may be placed in the aforesaid space in the shredding process. That is, the whole or part of raw waste matter to be shredded or shredded piece or pieces of the waste matter may be placed therein. The form of the waste matter to be dealt with includes a part of the shredded piece or pieces and a part connected to an incompletely shredded waste matter. Since the shredding blades are cooperatively worked to shred the waste matter into pieces while seizing the waste matter therebetween, pulverization can be performed efficiently, and even foreign substance such as metal wires embedded in a waste tire can easily be removed from the shredded pieces of the waste matter.
An apparatus for disposing of waste matter according to the present invention comprises a shredding section including first and second shredding members which relatively move in opposite directions. The shredding blades of the first and second shredding members are cooperatively worked to shred the waste matter to be disposed of. Between the shredding blades of the first and second shredding members, there is formed a space for letting the waste matter thereinto and dealing with the waste matter therewithin. Each shredding blade has a groove in its blade surface, which is opposite to that of the counterpart shredding blade, so as to bite the waste matter to be torn in the space defined between the blade surfaces.
The first and second shredding members may be relatively rotatable in their face-to-face directions. One of the first and second shredding members is stationary, and the other shredding member is movable and driven by a drive means so as to move along the opposed blade surface of the aforesaid one. Otherwise, the movable shredding member may be rotated by the drive means along the opposed blade surface of the stationary shredding member.
The waste matter, which is placed in the space between the blade surfaces of the shredding members and caught by the grooves formed in the opposed blade surfaces of the shredding members, is subjected to the shearing action brought about by moving the shredding blades of the shredding members in opposite directions. Consequently, the method of the present invention makes it possible to efficiently shred, for instance, a waste tire constituted by steel wire and rubber components into small pieces, and then, easily separate only the steel wire parts embedded in the shredded pieces from rubber components. Thus, the waste matter such as the scrap waste tire can be easily disposed of with high efficiency.
Since the waste matter placed in the space between the shredding blades is efficiently broken up with the cooperation of the grooves formed in the shredding blades to easily remove even foreign substance such as metal wires embedded in a waste tire from the shredded pieces of the waste tire, the labor required to tear off the waste matter can be abridged and the efficiency and rationality of fulfilling disposal of waste matter can be enhanced.
Other and further objects of this invention will become obvious upon an understanding of the illustrative embodiments about to be described or will be indicated in the appended claims, and various advantages not referred to herein will occur to one skilled in the art upon employment of the invention in practice.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 1A and 1B
are cross-sectional views showing a process of shredding a waste matter into pieces in a first embodiment of the method according to this invention.
FIGS. 2A and 2B
are cross-sectional views showing a process of shredding a waste matter into pieces in a second embodiment of the method according to this invention.
FIGS. 3A and 3B
are cross-sectional views showing a process of shredding a waste matter into pieces in a third embodiment of the method according to this invention.
FIG. 4
is a partly cutaway front view of the apparatus according to this invention in operation.
FIG. 5
is a partly cutaway side view of the apparatus according to this invention in operation.
FIG. 6
is a partly cutaway plan view of the apparatus according to this invention in operation.
FIG. 7
is a sectional view showing the relation between the paired rotary shredding cutters on both upper and lower sides in the main body casing of the apparatus of this invention.
FIG. 8
is a plan view showing the relation between the paired rotary shredding cutters on the lower side of the apparatus of this invention.
FIG. 9
is a partly enlarged plan view showing the relation between the paired rotary shredding cutters on the upper side of the apparatus of this invention.
FIG. 10
is a cross section taken on line X—X in
FIG. 9
, shown in a reduced scale compared with FIG.
9
.
FIG. 11
is a partly cutaway, enlarged side view showing the shredding blade of one rotary shredding cutter placed on the upper side of the apparatus of the invention.
FIG. 12
is an enlarged perspective view showing a part of shredding blade of one rotary shredding cutter placed on the upper side of the apparatus of the invention.
FIG. 13
is an enlarged cross section taken on XIII—XIII in FIG.
11
.
FIG. 14
is a right-side view of FIG.
13
.
FIG. 15
is an enlarged perspective view showing a replacement blade.
FIG. 16
is an enlarged perspective view showing the rear of the replacement blade.
FIG. 17
is an enlarged sectional view explanatory of the state in which blade elements of the respective shredding blades of the paired rotary shredding cutters on the upper side are meshed.
FIG. 18
is an enlarged sectional view of a rotary screening drum in the apparatus of the invention.
FIG. 19
is an enlarged cross section taken on IXX—IXX in FIG.
18
.
FIG. 20
is an enlarged view showing the rotary screening drum excluding a wall panel from that shown in FIG.
19
.
FIG. 21
is an end view taken on line XXI—XXI in
FIG. 18
, shown in a reduced scale compared with FIG.
18
.
FIG. 22
is an enlarged sectional view showing the relation between the rotary screening drum and a feed wheel in the apparatus of this invention.
FIG. 23
is an enlarged sectional view showing the relation between the rotary screening drum and pressure wheels in the apparatus of this invention.
FIG. 24
is a front view showing an operation line for disposing of a waste tire according to this invention.
FIG. 25
is an enlarged side view showing another embodiment of the paired rotary shredding cutters on the upper and lower sides of the apparatus according to the invention.
FIG. 26
is a schematic view of the structure of still another embodiment of the shredding device according to this invention.
FIG. 27
is a cross section taken on line XXVII—XXVII in FIG.
26
.
FIG. 28
is a schematic view of the structure of yet another embodiment of the shredding device according to this invention.
FIG. 29
is a cross section taken on line XXIX—XXIX in FIG.
28
.
FIGS. 30A and 30B
are views explanatory of a conventional method for shredding a waste tire.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
One embodiment of the method for disposing of a waste matter such as a waste tire according to the present invention will be described hereinafter with reference to FIG.
1
through FIG.
3
.
The disposing method according to the invention serves to extract wires W from rubber components into which the entire or part of a waste tire piece is shredded by first and second shredding members
409
and
410
in a space
413
formed between the shredding blades
409
b
and
410
b
of the first and second shredding members
409
and
410
, as shown in
FIGS. 1A and 1B
.
To be more specific, the waste tire piece T
10
is squeezed into the space
413
of a predetermined size formed between the blade element
409
b
1
of the shredding blade
409
b
of the first shredding member
409
and the blade element
410
b
1
of the shredding blade
410
b
of the second shredding member
410
. The waste tire piece T
10
squeezed into the space
413
partially comes into grooves
417
a
formed in opposite blade surfaces (right- and left-side surfaces in the attached drawings) of the blade elements
409
b
1
and
410
b
1
. The waste tire piece T
10
is torn off into chips by moving the blade elements
409
b
1
and
410
b
1
in opposite directions relative to each other. Since the waste tire piece T
10
is distorted and dislocated owing to shearing action caused by relatively moving the shredding blades in opposite directions, wires W embedded in the waste tire are extracted from rubber portions of the shredded chips.
The method for disposing of a waste tire according to the invention will be described more concretely.
It is necessary to take different measures to deal with the waste tire according to conditions such as a shape and size of the waste tire piece T
10
to be shredded and a posture of the waste tire piece in the space
413
. There are typical three situations wherein a waste tire containing a wire is dealt with according to the conditions, as follows.
The explanation about the first situation will be made hereinafter with reference to
FIGS. 1A and 1B
.
In this situation, it is supposed that a waste tire piece T
10
having a wire W extending substantial parallel to the opposite blade surfaces of the shredding blades
409
b
and
410
b
is introduced into the space
413
, as shown in
FIG. 1A
Upon placing the waste tire piece T
10
with the wire W into the space
413
, both side portions of the waste tire piece T
10
partially come into the grooves
417
a
in the compressed state, that is, the tire piece is caught by the grooves
417
a.
When then moving the shredding blades
409
b
and
410
b
in opposite directions, the blade elements
409
b
1
and
410
b
1
gradually approach each other and move away from each other after they confront each other. When the shredding blades
409
b
and
410
b
move away from each other, the waste tire piece T
10
caught by the grooves
417
a
is drawn by the grooves
417
a
in opposite directions, thus being torn into cut chips T
11
and T
12
. Simultaneously, the wire W is extracted as shown in FIG.
1
B.
Thus, the waste tire T
10
is effectively separated into rubber components and wire W due to the grooves
417
a
by which the waste tire piece can be firmly caught.
Next, the second situation will be described with reference to FIG.
2
A and FIG.
2
B.
In this situation, it is supposed that the waste tire piece T
10
having the wire W extending across the space
413
is placed in such a state that both end portions of the waste tire piece come into the respective grooves
417
a
in the compressed state.
In the process of moving the shredding blades
409
b
and
410
b
in opposite directions, the blade elements
409
b
1
and
410
b
1
gradually approach each other and move away from each other after they confront each other. When the shredding blades
409
b
and
410
b
move away from each other, the waste tire piece T
10
caught by the grooves
417
a
is drawn by the grooves
417
a
in opposite directions, thus being torn into cut chips T
13
and T
14
. Simultaneously, one end part of the wire W is drawn out from one of the cut chips, T
14
, as illustrated in FIG.
2
B.
The cut chip T
13
with the wire W is again dealt with to be torn by a shredding device
1
of the waste disposing apparatus according to the invention, which will be described below.
The following is the third situation in which cut chips with a wire W are brought back to the shredding device as shown in FIG.
4
. The cut chips with the wire W are introduced in the space
413
between shredding blades
409
b
and
410
b
in such a state that one of the cut chips, T
15
, comes into the groove
417
a
of the shredding blade
409
b
and the other cut chip T
16
comes into the groove
417
a
of the shredding blade
410
b
, as illustrated in FIG.
3
A. By relatively moving the shredding blades
409
b
and
410
b
in the manner as described above, the wire W held between the grooves
417
a
of the shredding blades
409
b
and
410
b
can be separated from one of the shredding blade
409
b
and
410
b
as shown in FIG.
3
B.
As is also understood from the foregoing description with respect to the first and second situations, shearing of the rubber component of the waste tire piece T
10
into chips and extraction of the wire from the rubber component are performed at one time.
That is, the waste tire piece T
10
is torn with the cooperation of the blade elements
409
b
1
and
410
b
1
. Since the shearing force is caused by stresses acting in opposite directions along the cut surface of the waste tire piece T
10
seized by the blade elements in the space
413
, the waste tire piece T
10
is drawn in opposite directions at both side portions and torn into two, thus to break engagement between the wire and rubber component constituting the tire. As a result, the joined wire and rubber components are separated from each other. In the process of breaking the waste tire piece into chips, the grooves
417
a
formed in the opposite shredding blades serve to firmly bite the rubber components on both sides of the waste tire piece as illustrated, so as to forcibly tear off the waste tire piece caught steadily by the grooves by moving the right and left blade elements
410
b
1
and
409
b
1
upward and downward in opposite directions (vertical direction in the attached drawings). Consequently, the right and left parts of the waste tire piece T
10
caught firmly by the grooves
417
a
of the blade elements are drawn up and down in opposite directions by the blade elements
410
b
1
and
409
b
1
moving in opposite directions, so that the waste tire piece can be effectively torn into chips. Owing to the grooves
417
a
, engagement between the rubber component of the tire and the wire embedded in the rubber component can more easily be released to smoothly extract the wire from the rubber component.
The cut chips T
15
and T
16
into which the waste tire piece is broken beforehand as shown in the aforementioned second situation are again put into the space
413
between the shredding blades
409
b
and
410
b
and caught by the grooves
417
a
as shown in the aforementioned third situation, thus to effectively extract the wire W from the rubber components of the waste tire piece.
Next, the shredding device for carrying out the method for disposing of waste tires as described above will be explained hereinafter.
The shredding device
1
shown in FIG.
4
through
FIG. 6
is generally incorporated in a screening device (rotary screening drum
2
in the attached drawings). The waste tire pieces formed by sheading a waste tire by the shredding device
1
are screened by the rotary screening drum
2
driven by rotation driving means
3
, and then, collected by a collection means
4
.
One example of the shredding device
1
according to the invention is illustrated in FIG.
4
through FIG.
17
.
The illustrated shredding device
1
serves to shred the waste tire piece into chips and extract wires from the shredded chips. The shredding device
1
in the screening drum
2
is fixed on a base pedestal
5
as shown in
FIGS. 4
to
6
. A main body casing
6
of the shredding device
1
is provided in its upper portion with a waste inlet opening
7
and in its lower portion with an outlet opening
8
. Within the main body casing
6
, there is a shredding section forming the main body of the shredding device. The shredding section includes a first set of paired upper rotary shredding cutters
9
and
10
and a second set of paired lower rotary shredding cutters
11
and
12
arranged one above another between the inlet opening
7
and the outlet opening
8
, as shown in
FIGS. 4
to
8
. The paired upper rotary shredding cutters
9
and
10
are provided with rotating shafts
9
a
and
10
a
rotatably supported by the main body casing
6
, and shredding blades
9
b
and
10
b
supported by the rotating shafts
9
a
and
10
a
with intervals formed by collars
9
c
and
10
c
(
FIG. 7
) in the axial direction of the respective rotating shafts.
The relation between the first set of rotary shredding cutters
9
and
10
, which constitutes the first shredding member, and the second set of rotary shredding cutters
11
and
12
, which constitutes the second shredding member, will be explained hereinafter.
The rotary shredding cutters of the first set are displaced by a little over one tooth width of the cutter relative to those of the second set in the axial direction of the respective rotating shafts
9
a
and
10
a
. The blade elements
9
b
1
and
10
b
1
of paired shredding blades
9
b
and
10
b
are meshed with each other with rotation of the rotary shredding cutters
9
and
10
(FIG.
6
). As shown in
FIG. 9
, between the blade element
9
b
1
of the shredding blade
9
b
and the blade element
10
b
1
of the shredding blade
10
b
in the meshed state, there is formed a space
13
for accommodating the waste tire piece (FIG.
17
). The width of the space
13
can be adjusted according to the size of the waste tire piece to be dealt with.
Between the respective shredding blades
9
b
, there is fixed a scraper (not shown), and also, between the respective adjacent shredding blades
10
b
, there is fixed another scraper.
The paired upper rotary shredding cutters
9
and
10
are moved by operating a motor
14
in the respective directions (opposite directions) in which teeth of the cutters bite the waste tire piece placed in the space formed between the shredding blades
9
b
and
10
b
. That is, the rotating shaft
14
a
of the motor
14
is in alignment with the rotating shaft
9
a
of the rotary shredding cutter
9
(FIGS.
4
and
6
). Thus, the rotational motion of the motor
14
is transmitted directly to the rotary shredding cutter
9
through the rotating shaft
9
a
. A rotary wheel
15
is fitted on the rotating shaft
14
a
as shown in FIG.
6
and engaged with a transmission wheel
16
fitted on the rotating shaft
10
a
of the other rotary shredding cutter
10
, so that the rotational motion of the motor
14
is transmitted to the other rotary shredding cutter
10
through the rotary wheel
15
, transmission wheel
16
and the rotating shaft
10
a.
The blade elements
9
b
1
and
10
b
1
of the shredding blades
9
b
and
10
b
in the device of FIG.
9
through
FIG. 11
are provided with detachable replacement blades
17
. Namely, the blade elements
9
b
1
and
10
b
1
in this embodiment are formed by the replacement blades
17
. The structure of the replacement blade
17
and the state in which the replacement blade
17
is mounted will be explained with reference to FIG.
10
through FIG.
17
.
The replacement blade
17
shown in
FIGS. 15 and 16
is provided in each side face thereof with one or more grooves
17
a
(three grooves in one side surface in the embodiment of FIG.
15
). Each groove
17
a
has end opening in its front end face and side face confronting the space
13
. Namely, each end opening of the replacement blade
17
is open toward the rotating direction of the shredding blade
9
b
, which is shown by the arrow in
FIG. 10
, and closed at the other end face, so that the groove
17
a
is formed like a cup opening toward the rotational direction of the shredding blade when viewed from side. This is the same with the shredding blade
10
b
. When the blade elements
9
b
1
and
10
b
1
of the shredding blades
9
b
and
10
b
are engaged as shown in FIG.
10
and
FIG. 17
, the opening of each of the grooves
17
a
is directed downward (FIG.
10
).
The replacement blade
17
has a bolt fitting hole
17
b
in the central portion thereof and a holding slot
17
c
extending vertically in the rear surface thereof The blade element
9
b
1
has a rib
9
b
2
as shown in
FIG. 12
, which is fitted into the holding slot
17
c
of the replacement blade
17
in the assembled state of the shredding blade as shown in
FIGS. 11
to
14
. The replacement blade
17
is fixedly united with the blade element
9
b
1
by a fixing bolt
18
inserted through the bolt fitting hole
17
b.
By detaching the fixing bolt
18
, the replacement blade
17
can be separated from the blade element
9
b
1
.
A plurality of replacement blades
17
(six replacement blades in
FIG. 11
) is secured to the circumference of the shredding blade
9
b
with the fixing bolts
18
and arranged at regular intervals in the circumferential direction. When the replacement blade
17
incurs damage, it can be replaced with another.
The same replacement blades
17
are also attached to the blade elements
10
b
1
of shredding blade
10
b
of the rotary shredding cutter
10
in much the same way as the foregoing rotary shredding cutter
9
, as shown in FIG.
10
.
As shown in
FIGS. 9
,
10
and
17
, when the waste tire piece is introduced into the space between the shredding blades
9
b
and
10
b
in their meshed state, i.e. adjacent to each other as shown in
FIG. 9
, the waste tire piece is forcibly torn into chips, and simultaneously, if the waste tire piece contains a wire, the wire is extracted from rubber components of the tire piece. The extraction of the wire from the rubber components is effectively carried out by the shredding blades
9
b
and
10
b
with the cooperation of the space
13
between the blade elements
9
b
1
and
10
b
1
and grooves
17
a
formed in the shredding blades
9
b
and
10
b.
The functions of the space
13
between the respective blade elements
9
b
1
and
10
b
1
and grooves
17
a
formed in the shredding blades
9
b
and
10
b
will be described in detail later.
Also, as shown in FIG.
7
and
FIG. 8
, the structure and function of the lower rotary shredding cutters
11
and
12
in the first and second shredding members have analogous structures and functions to those of the upper rotary shredding cutters
9
and
10
and will not be described in detail again.
In
FIGS. 10
,
11
b
1
and
12
b
1
denote blade elements formed on the shredding blades
11
b
and
12
b
. To each of the blade elements
11
b
1
and
12
b
1
, a replacement blade
17
is attached.
As shown in
FIGS. 4
,
6
and
8
, the rotational motion of a motor
19
is transmitted to one of rotary shredding cutters,
12
, via a rotary wheel
20
fitted on a rotating shaft
19
a
and a transmission wheel
21
on a rotating shaft
12
a
. The rotational motion of the motor
19
is further transmitted to the other rotary shredding cutter
11
via the rotary wheel
20
, transmission wheel
21
and a transmission wheel
22
on a rotating shaft
11
a.
The rotary screening drum
2
serving as the screening device will be explained hereinafter with reference to
FIGS. 4-6
and
FIGS. 18
to
23
.
The rotary screening drum
2
has a function of sorting out waste tire pieces of less than the predetermined size from shredded pieces.
A drum body
23
of the rotary screening drum
2
is formed in the shape of a channel as shown in
FIGS. 18
to
21
, and has a cylindrical wall with screening perforations
24
. There are guide members
25
formed along the outer peripheral sides of the drum body
23
.
The drum body
23
shown in
FIG. 20
is formed of a perforated plate. Each screening perforation
24
in the drum body is as large in diameter as required for the purpose, so that only the waste tire pieces of less than the predetermined size are permitted to pass the drum body
23
downward and be discharged out of the drum body.
The drum body
23
is provided with a partition panel
26
extending in the radial direction of the drum body. With the partition panel
26
, the drum body
23
is divided into two circumferential parts. It is sufficient to mount the partition panel
26
on only one portion inside the drum body
23
as illustrated in FIG.
18
and
FIG. 19
, but a plurality of partition panels may of course be mounted on suitable portions inside the drum body to divide the drum body into some circumferential parts.
Inside the drum body
23
, an arc-shaped wall panel
27
is mounted apart from and along the inner circumferential surface of the drum body as shown in
FIGS. 18
,
19
and
21
. The wall panel
27
is supported by a support frame
28
connected to the side portion of the main body casing
6
of the shredding device
1
(see FIG.
5
). The wall panel
27
extends upward from the lower portion of the drum body
23
in the rotational direction of the drum (direction of the arrow in FIG.
18
). The wall panel
27
has a function of preventing shredded chips of the waste tire pieces, which are not allowed to pass the drum body
23
through the screening perforations
24
and left inside the drum body, from falling into the center portion of the drum body.
The rotation driving means
3
will be explained hereinbelow with reference to
FIGS. 4
,
5
,
22
and
23
.
A motor
29
for driving the drum body
23
is attached to a side portion
5
a
of the base pedestal
5
through a base, as shown in FIG.
4
and
FIG. 5. A
belt
34
runs through a rotary wheel
30
on a rotating shaft of the motor
29
and transmission wheels
33
on end portions of rotating shafts
32
placed on both sides in FIG.
5
. Each rotating shaft
32
is rotatably supported by bearings
31
secured on the side portion
5
a
of the base pedestal
5
.
Feed wheels
35
are fitted on both side end portions (both side ends in
FIG. 6
) of the rotating shaft
32
. The feed wheels
35
are placed below the both side portions of the rotary screening drum
2
and in contact with the aforenoted guide members
25
(FIG.
22
). The feed wheels
35
hold four lower corners of the rotary screening drum
2
.
The rotational motion of the motor
29
is transmitted to the feed wheels
35
through the rotary wheel
30
, belt
34
and transmission wheels
33
. Consequently, the rotary screening drum
2
is rotated in the direction indicated by the arrow in
FIG. 18
(counterclockwise direction in
FIG. 5
) with rotation of the feed rollers
35
which come in contact with the guide members
25
.
As shown in FIG.
4
and
FIG. 5
, each of pressure wheels
36
is mounted inside the guide member
25
on the lower center portion of the rotary screening drum
2
. The pressure wheel
36
is in contact with the inner surface of the guide member
25
to prevent the screening drum
2
from rocking or vibrating. Each pressure wheel
36
is fitted on a rotating shaft
37
rotatably supported on the upper portion
5
b of the base pedestal
5
, so that the screening drum
2
can stably rotate due to the pressure wheels
36
.
The relation between the shredding device
1
and the rotary screening drum
2
will be described hereinbelow.
As shown in FIG.
4
and
FIG. 5
, the inner portions of the drum body
23
of the screening drum
2
are opposed to each other just above the inlet opening
7
of the body casing
6
and just below the outlet opening
8
of the body casing
6
, so as to permit the waste tire piece (shredded chip) carried to the portion just above the inlet opening
7
to fall into the inlet opening
7
and the chips into which the waste tire piece is shredded by the shredding device
1
to be sent out onto the drum body
23
through the outlet opening
8
.
Next, the collection means
4
will be explained.
The collection means
4
shown in FIG.
4
and
FIG. 5
is chiefly formed of a conveyor
38
.
By the conveyor
38
, the shredded chips discharged through the screening perforations
24
formed in the screening drum
2
are carried to an accumulation section
39
(FIG.
24
). The conveyor is used as a transport means for shredded chips in this embodiment, but may of course be of any type, e.g. a carrier container.
Thus, when the waste tire pieces cut into a predetermined size are thrown in the shredding device
1
through the inlet opening
7
as shown in
FIG. 7
, the waste tire pieces are first shredded by the upper rotary shredding cutters
9
and
10
, and then, further shredded by the lower rotary shredding cutters
11
and
12
into fine chips. As the waste tire pieces including rubber and wires are shredded, wires embedded in the waste tire pieces are extracted from the rubber components, and then, fall into the lower rotary shredding cutters
11
and
12
along with the rubber components. The shredded chips and wires are further shredded by the lower rotary shredding cutters
11
and
12
, to completely sort out the wires from the rubber component chips. Consequently, finely shredded chips resultantly obtained, which include shredded rubber components and wires, fall onto the inside of the drum body
23
of the screening drum
2
through the outlet port
8
.
Only the shredded chips of less than the predetermined size fall onto the conveyor
38
of the collection means
4
through the screening perforations
24
of the drum body
23
, and then, are conveyed to the accumulation section
39
by the conveyor
38
(FIG.
24
). Also, the wires passing through the screening perforations
24
are sent to the accumulation section
39
by the conveyor
38
.
The chips formed of rubber-only components, components with wires and wires, which are not allowed to pass through the screening perforations
24
of the drum body
23
, are again sent to the upper portion of the rotating drum
2
and fall into the shredding device
1
through the inlet opening
7
to be reprocessed.
The primary shredding process using the upper rotary shredding cutters
9
and
10
, the secondary shredding process using the lower rotary shredding cutters
11
and
12
, and the tertiary shredding process for re-shredding the waste matter will be explained hereinafter.
The first rotary shredding cutter
9
and
11
, shredding blades
9
b
and
11
b
, blade elements
9
b
1
and
11
b
1
, second rotary shredding cutters
10
and
12
, shredding blades
10
b
and
12
b
, blade elements
10
b
1
and
12
b
1
, space
13
and grooves
17
a
in this embodiment illustrated correspond respectively to the first rotary shredding cutters
409
, shredding blades
409
b
, blade elements
409
b
1
, second rotary shredding cutters
410
, shredding blades
410
b
, blade elements
410
b
1
, space
413
and grooves
417
a
in the embodiment shown in
FIG. 1
to FIG.
3
. Accordingly, the explanation of the aforementioned processes will be made with reference to not only
FIG. 10
, but also
FIGS. 1A
,
1
B,
2
A,
2
B,
3
A and
3
B.
[Primary shredding process using the cutters
9
and
10
]
The waste tire piece or pieces (waste tire piece T
10
in
FIG. 1A
) entirely or partially enter into the space
13
(space
413
in
FIG. 1A
) formed between the blade elements
9
b
1
and
10
b
1
(blade elements
409
b
1
and
410
b
1
) and shredded by the blade elements
9
b
1
and
10
b
1
. In shredding, the waste tire piece is shredded as torn off in opposite directions, rather than cut straight, owing to the space
13
defined between the blade elements
9
b
1
and
10
b
1
, consequently to obtain shredded chips of the waste tire (chips T
11
and T
12
in FIG.
1
A). That is to say, the waste tire piece is shredded with the cooperation of the blade elements
9
b
1
and
10
b
1
. In shredding the waste tire piece, shearing forces acting in opposite directions are exerted to the cut surface portion in the waste tire piece, so that the waste tire piece including the wire is torn off and then sorted out into rubber components and the wire. In the process of tearing off the waste tire piece, the piece is partially caught by the grooves
17
a
(space
417
a
in
FIG. 1A
) formed in the replacement blades
17
adjacent to each other as shown in
FIG. 17
, so as to be effectively torn off by the replacement blades
17
moving in opposite directions. As the waste tire piece is torn off by being drawn by the replacement blades
17
moving in opposite directions while being firmly caught by the grooves in the replacement blades, the wire closely joined to the rubber component of the tire is easily be separated from the rubber component (see FIG.
1
B).
When the waste tire piece in the space
13
assumes the same posture as the waste tire piece T
10
shown in
FIG. 2A
, the waste tire piece is divided into a rubber chip with wire (chip T
13
in
FIG. 2B
) and a rubber-only chip (chip T
14
in FIG.
2
B).
[Secondary shredding process using cutters
11
and
12
]
The shredded chips and wire (chips T
11
and T
12
and wire W in
FIG. 1B
) into which the waste tire piece is torn in the space
13
by the upper blade elements
9
b
1
and
10
b
1
are then introduced into the space
13
(space
413
in
FIG. 1A
) between the blade elements
11
b
1
and
12
b
1
(blade elements
409
b
1
and
410
b
1
in FIG.
1
A), consequently to be shredded into finer chips by movements of the blade elements in opposite directions.
Even when the waste tire piece is divided into the rubber chip with wire (chip
15
in the embodiment of
FIG. 3A
) and the rubber-only part (chip
16
in
FIG. 3A
) by the upper blade elements
9
b
1
and
10
b
1
, the wire closely joined to the rubber part is effectively extracted and separated from the rubber part owing to the grooves (grooves
17
a
in
FIG. 3A
) (see FIG.
3
B).
[Tertiary shredding process for re-shredding shredded chips]
The shredded chips (rubber-only chips, and chips with wires), which are obtained by subjecting the waste tire piece to the secondary shredding process, but too large in diameter to pass the screening perforations
24
of the rotary drum
2
, are re-sent to the upper portion of the rotary drum
2
and then introduced into the shredding section through the inlet opening. The shredded chips again introduced into the rotary drum
2
are again reprocessed in the same manner as the first and second shredding processes. By effecting this reprocess, most shredded chips and wires are further shredded into chips of a size smaller than the screening perforation, thus to facilitate extraction of the wires from the rubber parts of the waste tire pieces.
As a result, the shredded chips to be reprocessed are dealt with together with another waste tire piece to be newly subjected to the primary shredding process by the upper blade elements
9
b
1
and
10
b
1
. Likewise, a mixture of the shredded chips to be reprocessed and the waste tire pieces once shredded by the upper blade elements
9
b
1
and
10
b
1
are shredded by the lower blade elements
11
b
1
and
12
b
1
.
Since each groove
17
a
formed in between the respective blade elements is open at one end toward the rotating direction of the shredding blade and closed at the other end so as to be formed like a cup as shown in
FIG. 15
, the waste tire piece is caught by the grooves
17
a
, so that the parts of the waste tire piece are bitten and firmly held by the grooves
17
a
in the compressed state in the shredding processes. As a result, the waste matter to be dealt with in the space
13
are firmly seized on both sides and torn off in opposite directions, thus being assuredly shredded into chips.
Besides, since the shredding processes can be continuously repeated, shredded chips of a desired size, which conform to the prescribed screening standard, can be mass produced swiftly with high efficiency.
The operation of disposing of a waste tire will be explained in detail hereinafter.
First, the processes of shredding the waste tire piece and screening and collecting shredded pieces by use of a waste tire disposal line as shown in
FIG. 24
, which comprises the shredding device
1
and screening device
2
, will be described.
[1] Preliminary Treatment
A waste tire T is subjected to the following preliminary treatment prior to the shredding process.
In the embodiment shown in
FIG. 24
, the waste tire T is first subjected to wire extraction by use of a bead-wire extracting device
40
. Bead wires are extracted from the waste tire in this process, but a narrow belt wire cannot be removed and is left in the waste tire T.
The waste tire T free from the bead wires is sent to a tire cutting machine
42
by a conveyor
41
. The waste tire T is cut into waste tire pieces T
1
of an adequate size by the tire cutting machine
42
. In a case of disposing of a tire of a passenger car, it is desirable to cut the tire into four, for instance. In a case of a large tire of a truck or the like, it is desirable to cut the tire into six, for instance. That is, the waste matter such as the tire T
1
may be cut into pieces of a size easy to shred with the shredding device
1
.
The cut pieces into which the waste matter T
1
is cut are sent to a heating device
43
. The cut pieces T
1
are heated by heating means such as a high-frequency heater and electromagnetic induction heater in the heating device
43
. By heating the cut pieces T
1
, it is softened to loosen bonding of the rubber part of the tire and the belt wire embedded in the tire.
The cut pieces T
1
thus heated is introduced into the body casing
6
through the inlet opening
7
of the shredding device
1
by use of a conveyor
44
.
[2] Shredding
The cut pieces T
1
of the waste tire introduced into the shredding device are first shredded by the upper rotary shredding cutters
9
and
10
as shown in FIG.
4
and
FIG. 6
, so that some wires are simultaneously separated from the rubber parts. The shredded pieces and wires extracted from the waste tire pieces are subsequently shredded by the lower rotary shredding cutters
11
and
12
, so that most wires are sorted out from the rubber parts of the waste tire pieces. The shredded pieces and extracted wires fall onto the inside of the drum body
23
of the rotary screening drum
2
through the outlet opening
8
.
As regards the shredding and sorting situations, the entire or part cut pieces T
1
are squeezed into the space
13
formed between the shredding blades
9
b
and
10
b
of the upper rotary shredding cutters
9
and
10
and torn off by the blade elements
9
b
1
and
10
b
1
moving in opposite directions (upward and downward directions in FIG.
17
). During the course of shredding, the waste tire piece is pulled up and down while being firmly caught in part by the grooves
17
a
, and simultaneously, the wires are sorted out from the rubber parts of the waste tire piece.
The waste tire piece is further shredded by the shredding blades
11
b
and
12
b
of the lower rotary shredding cutters
11
and
12
. That is, further shredding and sorting of the pieces shredded by the shredding blades
9
b
and
10
b
of the upper rotary shredding cutters
9
and
10
are effected by the blade elements
9
b
1
and
10
b
1
.
Even parts, which are left over after shredding by the rotary shredding cutters and connected to the cut piece T
1
or shredded pieces, can assuredly be shredded and sorted out by repeatedly passing through the upper rotary shredding cutters
9
and
10
and the lower rotary shredding cutters
11
and
12
.
[3] Screening and Re-shredding
Of the shredded pieces and sorted wires, which fall onto the inside of the drum body
23
through the outlet opening
8
, ones of a size smaller than the screening perforation formed in the rotary drum
2
are allowed to pass through the screening perforations of the rotary drum and fall onto the conveyor
38
. The shredding pieces and wires passing through the screening perforations of the rotary drum
2
are transported to the accumulation section
39
by the conveyor
38
.
The remaining pieces and wires, which are not allowed to pass through the screening perforations
24
of the rotary drum
23
and left inside the rotary drum, are sent to the top of the rotary drum with the rotation of the rotary drum rotating in the direction indicated by the arrow in
FIG. 18
, while being held by the partition panel
26
, and there, fall over the wall panel
27
through the inlet opening
7
into the inside of the body casing
6
of the shredding device by their own weight, so as to be shredded once more in the shredding device and sorted out into rubber parts and wires.
The shredded pieces to be reprocessed are dealt with together with cut pieces T
1
newly introduced in the shredding device.
Thereafter, shredded chips and wires sent to the inside of the drum body
23
through the outlet opening
8
are sorted out by the screening drum
2
, and then, chips and wires passing through the screening perforations
24
are transported to the accumulation section
39
by the conveyor
38
.
[4] Collection of Shredded Chips
The shredded chips including wires, which are sent to the accumulation section
39
, are sorted out to rubber-only chips, rubber chips with wires, and wire-only chips by a magnetic separator
45
installed next to the outlet end of the conveyor
38
as shown in FIG.
24
. The magnetic separator
45
in the illustrated embodiment is of a drum type in which an electromagnet is fixed in a rotating separator drum. With this magnetic separator, the rubber-only chips of the shredded chips sent to the accumulation section are not attracted magnetically by the electromagnet and fall into a first accumulation receptacle
39
a
. The rubber chips with wires and wire-only chips are attracted magnetically and come in magnetic contact to the surface of the drum. As the drum rotates, the magnetic force of the electromagnet, which is influencing the chips with wires and the wire-only chips, is gradually decreased. As a result, the chips with wires first fall into a discharge receptacle
39
b
, and then, the wire-only chips fill into a second accumulation receptacle
39
c
. The chips with wires, which fall into the discharge receptacle
39
b
, are sent back to the inlet opening
7
of the shredding device
1
by operating a conveyor (not shown), and again subjected to shredding and sorting there. The chips with wires are repeatedly processed until the chips are sorted out into rubber-only chips and wire-only chips and become smaller than the prescribed size.
According to the embodiment shown in
FIG. 4
, the shredding device
1
is arranged inside the rotary screening drum
2
, so that the shredded chips and wires discharged from the shredding device
1
through the outlet opening
8
can fall directly into the drum body
23
without using any transporting means for feeding the shredded chips and wires from the shredding device
1
to the rotary screening drum
2
. Thus, the shredding and sorting of the waste pieces and so on can be readily performed smoothly.
Even when again shredding the shredded waste pieces, which pass through the shredding device and are resent to the inlet opening of the shredding device, the waste pieces and wires left in the drum body
23
can be sent directly to the inlet opening without using transporting means for the shredding pieces and so on. As a result, feeding and re-shredding can be continuously carried out smoothly. Of course, the shredding device
1
is not absolutely required to be placed inside the rotary screening drum
2
.
In the shredding device
1
shown in
FIG. 4
, there are two stages each formed of the upper and lower rotary shredding cutters
9
and
11
or
10
and
12
, but one or three or more stages of shredding cutters may of course be employed. The blade elements
9
b
1
to
12
b
1
of the shredding blades
9
b
and
12
b
each have the replacement blades
17
, but the blade element has not necessarily to be replaced. Furthermore, the structure of the blade element should not be limited to those illustrated.
The shredding section may be composed of the rotary shredding cutters
109
,
110
,
111
and
112
shown in FIG.
25
. The rotary shredding cutters
109
to
112
are equivalent to the rotary shredding cutters
9
to
12
, and accordingly, the description of these component parts is omitted below to avoid repetition.
For example, in the rotary shredding cutter
109
, the blade element
109
b
1
of the shredding blade
109
b
shown by the solid line in
FIG. 25
is displaced relative to the adjacent blade element
109
A
b
1
of the shredding blade
109
b
shown by the chain line by a certain angle. Thus, the rotary shredding cutter
109
is composed of a plurality of blade elements adjacent in the axial direction, which are sequentially displaced by the prescribed angle in the rotational direction. Each of blade elements
109
b
1
,
109
A
b
1
,
110
b
1
,
110
A
b
1
,
111
b
1
,
111
A
b
1
,
112
b
1
and
112
A
b
1
is not provided with such a replacement blade
17
as seen in
FIG. 15
, but has grooves
117
on both sides, which serve the same function as the grooves
17
a
formed in the aforementioned replacement blade
17
.
In the rotation driving means
3
, the rotary screening drum
2
in the embodiment shown in
FIG. 4
is rotated by using the guide members
25
and feed wheels
35
(FIG.
32
), but this structure is not specifically limited thereto. Instead of these components, a transmission belt running through around the rotary screening drum and the rotating shaft of the motor may of course be used.
The screening device has the rotary screening drum
2
as shown in
FIG. 4
, but may of course be of a rotary screening drum formed in a cylinder. In the case of using the cylindrical screening drum, the screening device may be installed at a different position from that shown in
FIG. 4
, so as to introduce the waste tire pieces (shredded chips) discharged from the shredding device
1
through the outlet opening
8
into the drum by use of the collection means
4
. It is a matter of course that the screening device is not limited to the drum type.
Next, the shredding device
201
shown in FIG.
26
and
FIG. 27
will be described.
The shredding device
201
is provided with a first shredding member
209
and a second shredding member
210
, which constitute the shredding section. In the illustrated embodiment, the first shredding member
209
is stationary, and the second shredding member
210
is movable. The stationary shredding member
209
and the movable shredding member
210
are provided on their opposite faces with shredding blades
209
b
and
210
b
. The shredding blades
209
b
and
210
b
are provided on their opposite faces with blade elements
209
b
1
and
210
b
1
. The movable shredding member
210
is movable along the face opposite to the stationary shredding member
209
(in the up-and-down direction in
FIG. 26
) by use of driving means. Between the blade element
209
b
1
of the shredding blade
209
b
and the blade element
210
b
1
of the shredding blade
210
b
facing the blade element
209
b
1
, there is formed a space
213
for accommodating the waste tire pieces to be shredded. The waste tire pieces with wires are introduced into between the opposite blade elements
209
b
1
and
210
b
1
and shredded with the cooperation of the blade elements
209
b
1
and
210
b
1
.
The opposite blade elements
209
b
1
and
210
b
1
each have a plurality of grooves
217
a
in their surfaces opposite to each other. The waste tire piece entering in the space
213
is partially caught by the grooves
217
a
. The groove
217
a
is formed like a slit in the illustrated embodiment, and extends perpendicular to the direction in which the movable shredding member
210
moves (up-and-down direction in FIG.
26
).
The driving means for moving the movable shredding member
210
comprises a motor
246
, a rotating wheel
248
, and a transmission belt
247
for transmitting rotational motion of the motor
246
to the rotating wheel
248
. A crank arm
249
has one end connected to the upper portion of the back of the movable shredding member
210
, and a connection arm
251
has one end connected to the lower portion of the back of the movable shredding member
210
. The other end of the crank arm
249
is connected to an eccentric pin
250
fixed on the rotating wheel
248
. The other end of the connection arm
251
is connected to a pin fixed on a support
252
. As the motor
246
is driven to rotate the rotary wheel
248
through the medium of the transmission belt
247
, the movable shredding member
210
is rocked up and down in the directions indicated by the arrow in
FIG. 26
with eccentric movement of the eccentric pin
250
.
Thus, the waste tire piece introduced into the space
213
through the inlet opening
207
is smashed into small pieces with the rocking movement of the shredding blade
210
b
of the movable shredding member
210
relative to the shredding blade
209
b
of the stationary shredding member
209
. Also, the entire or part of piece cut out from the waste tire piece is torn off by the relative movement of the blade elements
209
b
1
and
210
b
1
. The cut piece of the waste tire, which is partially caught by the grooves
217
a
, is strongly pulled up and down to be torn off into two chips by virtue of the shearing forces exerted on the cutting plane thereof in opposite directions, and simultaneously, the wire in the cut piece is separated from the smashed chips. The same shredding action takes place in the space
213
while forwarding the waste tire pieces toward an outlet port
208
in a hopper
253
until resultant smashed chips and wires are discharged into the outlet port
208
.
In the shredding device
201
shown in
FIG. 26
, the shredding blades
209
b
and
210
b
of the rotary shredding cutters
209
and
210
correspond to the shredding blades
409
b
and
410
b
shown in
FIGS. 1A
,
1
B,
2
A,
2
B,
3
A and
3
B, and the blade elements
209
b
1
and
210
b
1
correspond to those
409
b
1
and
410
b
1
, respectively. The space
213
in this embodiment corresponds to the space
413
.
The second shredding member
210
is movable in the shredding device
201
shown in
FIG. 26
, but the first shredding member
209
may be movable, too. Inversely, the first shredding member
209
may be movable, and the second shredding member
210
may be stationary.
In the illustrated embodiment, the groove
217
a
formed in the respective blade elements extends perpendicular to the moving direction of the second shredding member
210
, but it is not absolutely required to be exactly perpendicular to the moving direction of the second shredding member, and may assume a large angle relative to the moving direction of the second shredding member.
Next, another shredding device
301
will be explained with reference to FIG.
28
and FIG.
29
.
The shredding device
301
comprises a first shredding member
309
and a second shredding member
310
, which constitute the shredding section. In the illustrated embodiment, the first shredding member
309
is stationary, and the second shredding member
310
is movable. The stationary shredding member
309
is formed into a substantially cylindrical shape widening downward, namely, assume a general conical shape. The stationary shredding member
309
and movable shredding member
310
have shredding blades
309
b
and
310
b
opposite to each other. On the opposite faces of the shredding blades
309
b
and
310
b
, there are formed blade elements
309
b
1
and
310
b
1
. The movable shredding member
310
can rotate along the opposite face of the stationary shredding member by driving means. Between the blade element
309
b
1
and the blade element
310
b
1
of the shredding blade
310
b
facing the blade element
309
b
1
, there is formed a space
313
for accommodating the waste tire pieces to be shredded. The waste tire pieces with wires are introduced into between the opposite blade elements
309
b
1
and
310
b
1
and shredded with the cooperation of the blade elements
309
b
1
and
310
b
1
.
The opposite blade elements
309
b
1
and
310
b
1
each have a plurality of grooves
317
a
in their surfaces opposite to each other. The waste tire piece entering in the space
313
is partially caught by the grooves
317
a
. The groove
317
a
is made of a slender slot in the illustrated embodiment, and extends cross the rotational direction of the movable shredding member
310
(perpendicular direction in the drawing).
The driving means for moving the movable shredding member
310
comprises a motor
346
with a rotating shaft
347
rotated by the motor. The movable shredding member
310
is attached to the rotating shaft
347
of the motor. With the rotational motion of the motor
346
, the movable shredding member
310
rotates in the direction indicated by the arrow in FIG.
28
.
Accordingly, the cut pieces of the waste tire introduced into the inlet opening
307
are first smashed by the shredding blades
309
b
of the rotary shredding cutters
309
and the shredding blades
310
b
of the rotary shredding cutters
310
, and then, the pieces including chips smashed by the shredding blades
309
b
and
310
b
enter into the space
313
and there sheared into fine chips with the cooperation of the movable and stationary shredding members. The cut pieces of the waste tire are partially caught by the grooves
317
a
and exposed to shearing force brought about by the movable shredding member moving relative to the stationary shredding member, so that the cut pieces are torn into fine pieces, and simultaneously, wires joined to the cut pieces are separated from the pieces. The same shredding action takes place while forwarding the waste tire pieces toward an outlet
308
in a hopper
353
until resultant smashed chips and separated wires are discharged into the outlet
308
.
In the shredding device
301
shown in
FIG. 28
, the shredding blades
309
b
and
310
b
correspond to the shredding blades
409
b
and
410
b
shown in
FIGS. 1A
,
1
B,
2
A,
2
B,
3
A and
3
B, the blade elements
309
b
1
and
310
b
1
correspond to those
409
b
1
and
410
b
1
, and the space
313
corresponds to the space
413
, respectively.
Only the second shredding member
310
is movable in the shredding device
301
shown in
FIG. 28
, but the first shredding member
309
may be movable, too. Inversely, the first shredding member
309
may be movable, and the second shredding member
310
may be stationary.
The grooves
317
a
formed in the respective blade elements in the illustrated embodiment extend perpendicular to the moving direction of the second shredding member
310
, but it is not absolutely required to be exactly perpendicular to the moving direction of the second shredding member, and may assume a large angle relative to the moving direction of the second shredding member.
The waste matter to be processed in the shredding devices
101
,
201
and
301
as described above includes not only a scrap of waste tire, but also, for instance, household electrical appliances, large household furniture, containers, machines and so on. It is a matter of course that the apparatus of the invention can readily deal with waste tire pieces composed of rubber to merely tear off the rubber-only pieces into fine chips.
According to the present invention, since the shredding device of the invention makes use of the shredding space formed of the shredding members and the shearing grooves formed in the shredding elements of the shredding members, any kind of substance, matter or material can be quickly shredded or torn off with high efficiency, even foreign substance such as metal wires embedded in a waste matter can easily be sorted out and separated from the shredded pieces of the waste tire, and the labor required to break up the waste matter can be abridged and the efficiency and rationality of fulfilling disposal of waste matter can be enhanced.
As can be readily appreciated, it is possible to deviate from the above embodiments of the present invention and, as will be readily understood by those skilled in this art, the invention is capable of many modifications and improvements within the scope and spirit thereof. Accordingly, it will be understood that the invention is not to be limited by these specific embodiments, but only by the scope and spirit of the appended claims.
Claims
- 1. A method for disposing of waste matter by relatively moving a first shredding member and a second shredding member, said first and second shredding members having shredding blades provided in their opposite faces with grooves, comprising placing said waste matter in a space between the shredding blades of said first and second shredding members, and catching parts of said waste matter by said grooves formed in said shredding blades in shredding said waste matter with relative movement of said first and second shredding members, said grooves being open to said space.
- 2. A method as set forth in claim 1, wherein said waste matter to be shredded is a waste tire piece and shredded into rubber chips and wire chips while being partially caught by said grooves formed in said shredding blades.
- 3. A method as set forth in claim 1, wherein said first and second shredding members rotate relatively in opposite directions to shred the waste matter in said space between said shredding blades adjacent to each other.
- 4. A method as set forth in claim 3, wherein said waste matter is partially caught by said grooves, each of said grooves being open toward a direction in which said shredding member rotates.
- 5. A method as set forth in claim 1, wherein shredded pieces into which said waste matter is shredded in said space between said shredding blades are sorted out in accordance with a screening size, and the shredded pieces greater than said screening size are again shredded by said shredding blades.
- 6. An apparatus for disposing of waste matter, comprising a shredding section including a first shredding member and a second shredding member, at least one of said first and second shredding members being movable relative to the other, said first and second shredding members having shredding blades for cooperatively shredding the waste matter, said shredding blades of said first and second shredding members being opposite to each other to form a space therebetween for accommodating the waste matter to shred the waste matter with said shredding blades and having opposite faces with grooves for permitting the waste matter to be partially caught.
- 7. An apparatus as set forth in claim 6, wherein said first shredding member and said second shredding member are rotatable in opposite directions relative to each other, and said shredding blades of one of said first and second shredding members are arranged between said shredding blades of the other shredding member so that said shredding members of said first and second shredding members are adjacent to one another at intervals.
- 8. An apparatus as set forth in claim 7, wherein each of said grooves has one end opening toward a direction in which said shredding member rotates, and the other end closed.
- 9. An apparatus as set forth in claim 6, wherein said first and second shredding members are rotary shredding cutters rotatable about their rotating shafts in opposite directions relative to each other, said rotary shredding cutters being provided with shredding blades arranged on the rotating shafts at intervals, said shredding blades of one of said rotary shredding cutters being placed between said shredding blades of the other of the rotary shredding cutters so as to cooperate with one another to shred the waste matter, said shredding blades of said rotary shredding cutters being adjacent to each other to form said space therebetween for accommodating the waste matter to shred the waste matter with said shredding blades and having said opposite faces with said grooves.
- 10. An apparatus as set forth in claim 9, wherein each of said grooves has one end opening toward a direction in which said shredding member rotates, and the other end closed.
- 11. An apparatus as set forth in claim 9, wherein said rotary shredding cutters are placed vertically to form a plurality of stages of shredding cutters.
- 12. An apparatus as set forth in claim 6, wherein said shredding blades are provided with replacement blades detachable from said shredding blades.
- 13. An apparatus as set forth in claim 6, further comprising a rotary screening drum, in which said shredding section is placed.
- 14. An apparatus as set forth in claim 13, wherein said shredding section is provided in its upper side with an inlet opening for introducing the waste matter into said shredding section and in its lower side with an outlet opening for discharging the waste matter processed in said shredding section to said rotary screening drum therethrough, said rotary screening drum being provided with a plurality of screening perforations, so as to send back the waste matter prevented from passing through said screening perforations to said inlet opening.
- 15. An apparatus as set forth in claim 6, wherein one of said first and second shredding members is stationary, and the other of said first and second shredding members is movable relative to a face of said shredding blade of said stationary shredding member by drive means.
- 16. An apparatus as set forth in claim 6, wherein one of said first and second shredding members is stationary, and the other of said first and second shredding members is rotatable relative to a face of said shredding blade of said stationary shredding member by drive means.
Priority Claims (4)
Number |
Date |
Country |
Kind |
11-135232 |
May 1999 |
JP |
|
11-149845 |
May 1999 |
JP |
|
11-181491 |
Jun 1999 |
JP |
|
11-324884 |
Nov 1999 |
JP |
|
US Referenced Citations (17)
Foreign Referenced Citations (1)
Number |
Date |
Country |
86209112 |
Jun 1997 |
CN |