Method and apparatus for disposing of waste

Information

  • Patent Grant
  • 6439486
  • Patent Number
    6,439,486
  • Date Filed
    Thursday, May 4, 2000
    24 years ago
  • Date Issued
    Tuesday, August 27, 2002
    22 years ago
Abstract
In a method for disposing of waste matter such as waste tire pieces by using first and second shredding members each having shredding blades, the waste matter is introduced into a space between the shredding blades of the first and second shredding members and shredded or torn off into fine chips by operating the first and second shredding members, while partially caught by grooves formed in opposite faces of the shredding blades of the respective shredding members. By moving the first and second shredding members relative to each other in opposite directions to impart a shearing force to the waste matter in the space between the shredding blades, the waste matter is effectively torn off into pieces. When a waste tire is processed in an apparatus for practicing the method, it is successfully separated into rubber parts and wires with high efficiency.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a method for disposing of various wastes such as scrapped cars, car part, household electrical appliances, large household furniture, containers and machines, and an apparatus therefor.




2. Description of the Prior Art




For instance, a waste tire is being recycled by being decomposed into several parts, e.g. rubber component and wire embedded in the rubber component. In order to recycle the rubber component of the waste tire, the waste tire is first cut into some pieces in a preliminary process, and then, broken into small chips by using a shredding device.




In a conventional method of disposing of waste tires by use of a shredding device as shown in

FIGS. 30A and 30B

, a piece T


1


of a waste tire made of rubber and wire W such as a belt wire embedded in the tire piece T


1


is torn off into chips T


1




a


and T


1




b


with cutter blades C


1


and C


2


. As the rubber component of the waste tire is torn off, the wire W is simultaneously cut into wire fragments left in the chips T


1




a


and T


1




b


. To automatically remove the wire fragments from the tire chips T


1




a


and T


1




b


after shredding the waste tire with the shredding device, the tire chips are repeatedly subjected to pulverization until they turn into particles on the order of several millimeters. As a result, the wire fragments are finally extracted from the pulverized particles resultantly obtained, consequently to separate the waste tire pieces into rubber components and wires.




Thus, the waste tire is generally shredded into small fragments because the wire pieces W possibly left in the rubber components entail the risk of deteriorating the quality of a recycled matter such as raw rubber. It goes without saying that the recycled matter free from wires or other foreign substances is desirable from the standpoint of actual application.




However, the conventional method of disposing of waste tires as noted above has suffered a disadvantage such that the number of repetitions of shredding waste tire chips is inevitably increased until the waste tire is completely torn off into destined small pieces. As a result, the work of disposing of the waste tire requires much time and labor, and the shredding device suffers from early consumption of the cutter blades and involves extra cost for maintenance. Besides, the shredded tire chips finally obtained are considerably small and therefore, restricted in use to lower the usage value thereof.




OBJECT OF THE INVENTION




An object of the present invention is to provide a method and apparatus capable of swiftly disposing of a waste matter.




Another object of the present invention is to provide a method and apparatus capable of disposing of a waste matter at a low cost.




Still another object of the present invention is to provide a method and apparatus for efficiently shredding a waste matter into pieces and spreading the use and recycling of the shredded pieces.




Yet another object of the present invention is to provide a method and apparatus for facilitating separation between different materials of a waste matter, e.g. separation of metal from rubber.




SUMMARY OF THE INVENTION




To attain the objects described above according to the present invention, there is provided a method for disposing of a waste matter, which comprises placing the waste matter such as a waste tire in a space between shredding blades of first and second shredding members, and relatively moving the first and second shredding members in opposite directions so that the waste matter is subjected to shearing force exerted in opposite directions and torn off into pieces by the shredding blades relatively moving in opposite directions. In a shredding process, the waste matter placed in the space between the shredding blades is firmly caught by grooves formed in the opposed blade surfaces of the shredding blades.




Any form of the waste matter to be disposed of may be placed in the aforesaid space in the shredding process. That is, the whole or part of raw waste matter to be shredded or shredded piece or pieces of the waste matter may be placed therein. The form of the waste matter to be dealt with includes a part of the shredded piece or pieces and a part connected to an incompletely shredded waste matter. Since the shredding blades are cooperatively worked to shred the waste matter into pieces while seizing the waste matter therebetween, pulverization can be performed efficiently, and even foreign substance such as metal wires embedded in a waste tire can easily be removed from the shredded pieces of the waste matter.




An apparatus for disposing of waste matter according to the present invention comprises a shredding section including first and second shredding members which relatively move in opposite directions. The shredding blades of the first and second shredding members are cooperatively worked to shred the waste matter to be disposed of. Between the shredding blades of the first and second shredding members, there is formed a space for letting the waste matter thereinto and dealing with the waste matter therewithin. Each shredding blade has a groove in its blade surface, which is opposite to that of the counterpart shredding blade, so as to bite the waste matter to be torn in the space defined between the blade surfaces.




The first and second shredding members may be relatively rotatable in their face-to-face directions. One of the first and second shredding members is stationary, and the other shredding member is movable and driven by a drive means so as to move along the opposed blade surface of the aforesaid one. Otherwise, the movable shredding member may be rotated by the drive means along the opposed blade surface of the stationary shredding member.




The waste matter, which is placed in the space between the blade surfaces of the shredding members and caught by the grooves formed in the opposed blade surfaces of the shredding members, is subjected to the shearing action brought about by moving the shredding blades of the shredding members in opposite directions. Consequently, the method of the present invention makes it possible to efficiently shred, for instance, a waste tire constituted by steel wire and rubber components into small pieces, and then, easily separate only the steel wire parts embedded in the shredded pieces from rubber components. Thus, the waste matter such as the scrap waste tire can be easily disposed of with high efficiency.




Since the waste matter placed in the space between the shredding blades is efficiently broken up with the cooperation of the grooves formed in the shredding blades to easily remove even foreign substance such as metal wires embedded in a waste tire from the shredded pieces of the waste tire, the labor required to tear off the waste matter can be abridged and the efficiency and rationality of fulfilling disposal of waste matter can be enhanced.




Other and further objects of this invention will become obvious upon an understanding of the illustrative embodiments about to be described or will be indicated in the appended claims, and various advantages not referred to herein will occur to one skilled in the art upon employment of the invention in practice.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1A and 1B

are cross-sectional views showing a process of shredding a waste matter into pieces in a first embodiment of the method according to this invention.





FIGS. 2A and 2B

are cross-sectional views showing a process of shredding a waste matter into pieces in a second embodiment of the method according to this invention.





FIGS. 3A and 3B

are cross-sectional views showing a process of shredding a waste matter into pieces in a third embodiment of the method according to this invention.





FIG. 4

is a partly cutaway front view of the apparatus according to this invention in operation.





FIG. 5

is a partly cutaway side view of the apparatus according to this invention in operation.





FIG. 6

is a partly cutaway plan view of the apparatus according to this invention in operation.





FIG. 7

is a sectional view showing the relation between the paired rotary shredding cutters on both upper and lower sides in the main body casing of the apparatus of this invention.





FIG. 8

is a plan view showing the relation between the paired rotary shredding cutters on the lower side of the apparatus of this invention.





FIG. 9

is a partly enlarged plan view showing the relation between the paired rotary shredding cutters on the upper side of the apparatus of this invention.





FIG. 10

is a cross section taken on line X—X in

FIG. 9

, shown in a reduced scale compared with FIG.


9


.





FIG. 11

is a partly cutaway, enlarged side view showing the shredding blade of one rotary shredding cutter placed on the upper side of the apparatus of the invention.





FIG. 12

is an enlarged perspective view showing a part of shredding blade of one rotary shredding cutter placed on the upper side of the apparatus of the invention.





FIG. 13

is an enlarged cross section taken on XIII—XIII in FIG.


11


.





FIG. 14

is a right-side view of FIG.


13


.





FIG. 15

is an enlarged perspective view showing a replacement blade.





FIG. 16

is an enlarged perspective view showing the rear of the replacement blade.





FIG. 17

is an enlarged sectional view explanatory of the state in which blade elements of the respective shredding blades of the paired rotary shredding cutters on the upper side are meshed.





FIG. 18

is an enlarged sectional view of a rotary screening drum in the apparatus of the invention.





FIG. 19

is an enlarged cross section taken on IXX—IXX in FIG.


18


.





FIG. 20

is an enlarged view showing the rotary screening drum excluding a wall panel from that shown in FIG.


19


.





FIG. 21

is an end view taken on line XXI—XXI in

FIG. 18

, shown in a reduced scale compared with FIG.


18


.





FIG. 22

is an enlarged sectional view showing the relation between the rotary screening drum and a feed wheel in the apparatus of this invention.





FIG. 23

is an enlarged sectional view showing the relation between the rotary screening drum and pressure wheels in the apparatus of this invention.





FIG. 24

is a front view showing an operation line for disposing of a waste tire according to this invention.





FIG. 25

is an enlarged side view showing another embodiment of the paired rotary shredding cutters on the upper and lower sides of the apparatus according to the invention.





FIG. 26

is a schematic view of the structure of still another embodiment of the shredding device according to this invention.





FIG. 27

is a cross section taken on line XXVII—XXVII in FIG.


26


.





FIG. 28

is a schematic view of the structure of yet another embodiment of the shredding device according to this invention.





FIG. 29

is a cross section taken on line XXIX—XXIX in FIG.


28


.





FIGS. 30A and 30B

are views explanatory of a conventional method for shredding a waste tire.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




One embodiment of the method for disposing of a waste matter such as a waste tire according to the present invention will be described hereinafter with reference to FIG.


1


through FIG.


3


.




The disposing method according to the invention serves to extract wires W from rubber components into which the entire or part of a waste tire piece is shredded by first and second shredding members


409


and


410


in a space


413


formed between the shredding blades


409




b


and


410




b


of the first and second shredding members


409


and


410


, as shown in

FIGS. 1A and 1B

.




To be more specific, the waste tire piece T


10


is squeezed into the space


413


of a predetermined size formed between the blade element


409




b




1


of the shredding blade


409




b


of the first shredding member


409


and the blade element


410




b




1


of the shredding blade


410




b


of the second shredding member


410


. The waste tire piece T


10


squeezed into the space


413


partially comes into grooves


417




a


formed in opposite blade surfaces (right- and left-side surfaces in the attached drawings) of the blade elements


409




b




1


and


410




b




1


. The waste tire piece T


10


is torn off into chips by moving the blade elements


409




b




1


and


410




b




1


in opposite directions relative to each other. Since the waste tire piece T


10


is distorted and dislocated owing to shearing action caused by relatively moving the shredding blades in opposite directions, wires W embedded in the waste tire are extracted from rubber portions of the shredded chips.




The method for disposing of a waste tire according to the invention will be described more concretely.




It is necessary to take different measures to deal with the waste tire according to conditions such as a shape and size of the waste tire piece T


10


to be shredded and a posture of the waste tire piece in the space


413


. There are typical three situations wherein a waste tire containing a wire is dealt with according to the conditions, as follows.




The explanation about the first situation will be made hereinafter with reference to

FIGS. 1A and 1B

.




In this situation, it is supposed that a waste tire piece T


10


having a wire W extending substantial parallel to the opposite blade surfaces of the shredding blades


409




b


and


410




b


is introduced into the space


413


, as shown in

FIG. 1A

Upon placing the waste tire piece T


10


with the wire W into the space


413


, both side portions of the waste tire piece T


10


partially come into the grooves


417




a


in the compressed state, that is, the tire piece is caught by the grooves


417




a.






When then moving the shredding blades


409




b


and


410




b


in opposite directions, the blade elements


409




b




1


and


410




b




1


gradually approach each other and move away from each other after they confront each other. When the shredding blades


409




b


and


410




b


move away from each other, the waste tire piece T


10


caught by the grooves


417




a


is drawn by the grooves


417




a


in opposite directions, thus being torn into cut chips T


11


and T


12


. Simultaneously, the wire W is extracted as shown in FIG.


1


B.




Thus, the waste tire T


10


is effectively separated into rubber components and wire W due to the grooves


417




a


by which the waste tire piece can be firmly caught.




Next, the second situation will be described with reference to FIG.


2


A and FIG.


2


B.




In this situation, it is supposed that the waste tire piece T


10


having the wire W extending across the space


413


is placed in such a state that both end portions of the waste tire piece come into the respective grooves


417




a


in the compressed state.




In the process of moving the shredding blades


409




b


and


410




b


in opposite directions, the blade elements


409




b




1


and


410




b




1


gradually approach each other and move away from each other after they confront each other. When the shredding blades


409




b


and


410




b


move away from each other, the waste tire piece T


10


caught by the grooves


417




a


is drawn by the grooves


417




a


in opposite directions, thus being torn into cut chips T


13


and T


14


. Simultaneously, one end part of the wire W is drawn out from one of the cut chips, T


14


, as illustrated in FIG.


2


B.




The cut chip T


13


with the wire W is again dealt with to be torn by a shredding device


1


of the waste disposing apparatus according to the invention, which will be described below.




The following is the third situation in which cut chips with a wire W are brought back to the shredding device as shown in FIG.


4


. The cut chips with the wire W are introduced in the space


413


between shredding blades


409




b


and


410




b


in such a state that one of the cut chips, T


15


, comes into the groove


417




a


of the shredding blade


409




b


and the other cut chip T


16


comes into the groove


417




a


of the shredding blade


410




b


, as illustrated in FIG.


3


A. By relatively moving the shredding blades


409




b


and


410




b


in the manner as described above, the wire W held between the grooves


417




a


of the shredding blades


409




b


and


410




b


can be separated from one of the shredding blade


409




b


and


410




b


as shown in FIG.


3


B.




As is also understood from the foregoing description with respect to the first and second situations, shearing of the rubber component of the waste tire piece T


10


into chips and extraction of the wire from the rubber component are performed at one time.




That is, the waste tire piece T


10


is torn with the cooperation of the blade elements


409




b




1


and


410




b




1


. Since the shearing force is caused by stresses acting in opposite directions along the cut surface of the waste tire piece T


10


seized by the blade elements in the space


413


, the waste tire piece T


10


is drawn in opposite directions at both side portions and torn into two, thus to break engagement between the wire and rubber component constituting the tire. As a result, the joined wire and rubber components are separated from each other. In the process of breaking the waste tire piece into chips, the grooves


417




a


formed in the opposite shredding blades serve to firmly bite the rubber components on both sides of the waste tire piece as illustrated, so as to forcibly tear off the waste tire piece caught steadily by the grooves by moving the right and left blade elements


410




b




1


and


409




b




1


upward and downward in opposite directions (vertical direction in the attached drawings). Consequently, the right and left parts of the waste tire piece T


10


caught firmly by the grooves


417




a


of the blade elements are drawn up and down in opposite directions by the blade elements


410




b




1


and


409




b




1


moving in opposite directions, so that the waste tire piece can be effectively torn into chips. Owing to the grooves


417




a


, engagement between the rubber component of the tire and the wire embedded in the rubber component can more easily be released to smoothly extract the wire from the rubber component.




The cut chips T


15


and T


16


into which the waste tire piece is broken beforehand as shown in the aforementioned second situation are again put into the space


413


between the shredding blades


409




b


and


410




b


and caught by the grooves


417




a


as shown in the aforementioned third situation, thus to effectively extract the wire W from the rubber components of the waste tire piece.




Next, the shredding device for carrying out the method for disposing of waste tires as described above will be explained hereinafter.




The shredding device


1


shown in FIG.


4


through

FIG. 6

is generally incorporated in a screening device (rotary screening drum


2


in the attached drawings). The waste tire pieces formed by sheading a waste tire by the shredding device


1


are screened by the rotary screening drum


2


driven by rotation driving means


3


, and then, collected by a collection means


4


.




One example of the shredding device


1


according to the invention is illustrated in FIG.


4


through FIG.


17


.




The illustrated shredding device


1


serves to shred the waste tire piece into chips and extract wires from the shredded chips. The shredding device


1


in the screening drum


2


is fixed on a base pedestal


5


as shown in

FIGS. 4

to


6


. A main body casing


6


of the shredding device


1


is provided in its upper portion with a waste inlet opening


7


and in its lower portion with an outlet opening


8


. Within the main body casing


6


, there is a shredding section forming the main body of the shredding device. The shredding section includes a first set of paired upper rotary shredding cutters


9


and


10


and a second set of paired lower rotary shredding cutters


11


and


12


arranged one above another between the inlet opening


7


and the outlet opening


8


, as shown in

FIGS. 4

to


8


. The paired upper rotary shredding cutters


9


and


10


are provided with rotating shafts


9




a


and


10




a


rotatably supported by the main body casing


6


, and shredding blades


9




b


and


10




b


supported by the rotating shafts


9




a


and


10




a


with intervals formed by collars


9




c


and


10




c


(

FIG. 7

) in the axial direction of the respective rotating shafts.




The relation between the first set of rotary shredding cutters


9


and


10


, which constitutes the first shredding member, and the second set of rotary shredding cutters


11


and


12


, which constitutes the second shredding member, will be explained hereinafter.




The rotary shredding cutters of the first set are displaced by a little over one tooth width of the cutter relative to those of the second set in the axial direction of the respective rotating shafts


9




a


and


10




a


. The blade elements


9




b




1


and


10




b




1


of paired shredding blades


9




b


and


10




b


are meshed with each other with rotation of the rotary shredding cutters


9


and


10


(FIG.


6


). As shown in

FIG. 9

, between the blade element


9




b




1


of the shredding blade


9




b


and the blade element


10




b




1


of the shredding blade


10




b


in the meshed state, there is formed a space


13


for accommodating the waste tire piece (FIG.


17


). The width of the space


13


can be adjusted according to the size of the waste tire piece to be dealt with.




Between the respective shredding blades


9




b


, there is fixed a scraper (not shown), and also, between the respective adjacent shredding blades


10




b


, there is fixed another scraper.




The paired upper rotary shredding cutters


9


and


10


are moved by operating a motor


14


in the respective directions (opposite directions) in which teeth of the cutters bite the waste tire piece placed in the space formed between the shredding blades


9




b


and


10




b


. That is, the rotating shaft


14




a


of the motor


14


is in alignment with the rotating shaft


9




a


of the rotary shredding cutter


9


(FIGS.


4


and


6


). Thus, the rotational motion of the motor


14


is transmitted directly to the rotary shredding cutter


9


through the rotating shaft


9




a


. A rotary wheel


15


is fitted on the rotating shaft


14




a


as shown in FIG.


6


and engaged with a transmission wheel


16


fitted on the rotating shaft


10




a


of the other rotary shredding cutter


10


, so that the rotational motion of the motor


14


is transmitted to the other rotary shredding cutter


10


through the rotary wheel


15


, transmission wheel


16


and the rotating shaft


10




a.






The blade elements


9




b




1


and


10




b




1


of the shredding blades


9




b


and


10




b


in the device of FIG.


9


through

FIG. 11

are provided with detachable replacement blades


17


. Namely, the blade elements


9




b




1


and


10




b




1


in this embodiment are formed by the replacement blades


17


. The structure of the replacement blade


17


and the state in which the replacement blade


17


is mounted will be explained with reference to FIG.


10


through FIG.


17


.




The replacement blade


17


shown in

FIGS. 15 and 16

is provided in each side face thereof with one or more grooves


17




a


(three grooves in one side surface in the embodiment of FIG.


15


). Each groove


17




a


has end opening in its front end face and side face confronting the space


13


. Namely, each end opening of the replacement blade


17


is open toward the rotating direction of the shredding blade


9




b


, which is shown by the arrow in

FIG. 10

, and closed at the other end face, so that the groove


17




a


is formed like a cup opening toward the rotational direction of the shredding blade when viewed from side. This is the same with the shredding blade


10




b


. When the blade elements


9




b




1


and


10




b




1


of the shredding blades


9




b


and


10




b


are engaged as shown in FIG.


10


and

FIG. 17

, the opening of each of the grooves


17




a


is directed downward (FIG.


10


).




The replacement blade


17


has a bolt fitting hole


17




b


in the central portion thereof and a holding slot


17




c


extending vertically in the rear surface thereof The blade element


9




b




1


has a rib


9




b




2


as shown in

FIG. 12

, which is fitted into the holding slot


17




c


of the replacement blade


17


in the assembled state of the shredding blade as shown in

FIGS. 11

to


14


. The replacement blade


17


is fixedly united with the blade element


9




b




1


by a fixing bolt


18


inserted through the bolt fitting hole


17




b.






By detaching the fixing bolt


18


, the replacement blade


17


can be separated from the blade element


9




b




1


.




A plurality of replacement blades


17


(six replacement blades in

FIG. 11

) is secured to the circumference of the shredding blade


9




b


with the fixing bolts


18


and arranged at regular intervals in the circumferential direction. When the replacement blade


17


incurs damage, it can be replaced with another.




The same replacement blades


17


are also attached to the blade elements


10




b




1


of shredding blade


10




b


of the rotary shredding cutter


10


in much the same way as the foregoing rotary shredding cutter


9


, as shown in FIG.


10


.




As shown in

FIGS. 9

,


10


and


17


, when the waste tire piece is introduced into the space between the shredding blades


9




b


and


10




b


in their meshed state, i.e. adjacent to each other as shown in

FIG. 9

, the waste tire piece is forcibly torn into chips, and simultaneously, if the waste tire piece contains a wire, the wire is extracted from rubber components of the tire piece. The extraction of the wire from the rubber components is effectively carried out by the shredding blades


9




b


and


10




b


with the cooperation of the space


13


between the blade elements


9




b




1


and


10




b




1


and grooves


17




a


formed in the shredding blades


9




b


and


10




b.






The functions of the space


13


between the respective blade elements


9




b




1


and


10




b




1


and grooves


17




a


formed in the shredding blades


9




b


and


10




b


will be described in detail later.




Also, as shown in FIG.


7


and

FIG. 8

, the structure and function of the lower rotary shredding cutters


11


and


12


in the first and second shredding members have analogous structures and functions to those of the upper rotary shredding cutters


9


and


10


and will not be described in detail again.




In

FIGS. 10

,


11




b




1


and


12




b




1


denote blade elements formed on the shredding blades


11




b


and


12




b


. To each of the blade elements


11




b




1


and


12




b




1


, a replacement blade


17


is attached.




As shown in

FIGS. 4

,


6


and


8


, the rotational motion of a motor


19


is transmitted to one of rotary shredding cutters,


12


, via a rotary wheel


20


fitted on a rotating shaft


19




a


and a transmission wheel


21


on a rotating shaft


12




a


. The rotational motion of the motor


19


is further transmitted to the other rotary shredding cutter


11


via the rotary wheel


20


, transmission wheel


21


and a transmission wheel


22


on a rotating shaft


11




a.






The rotary screening drum


2


serving as the screening device will be explained hereinafter with reference to

FIGS. 4-6

and

FIGS. 18

to


23


.




The rotary screening drum


2


has a function of sorting out waste tire pieces of less than the predetermined size from shredded pieces.




A drum body


23


of the rotary screening drum


2


is formed in the shape of a channel as shown in

FIGS. 18

to


21


, and has a cylindrical wall with screening perforations


24


. There are guide members


25


formed along the outer peripheral sides of the drum body


23


.




The drum body


23


shown in

FIG. 20

is formed of a perforated plate. Each screening perforation


24


in the drum body is as large in diameter as required for the purpose, so that only the waste tire pieces of less than the predetermined size are permitted to pass the drum body


23


downward and be discharged out of the drum body.




The drum body


23


is provided with a partition panel


26


extending in the radial direction of the drum body. With the partition panel


26


, the drum body


23


is divided into two circumferential parts. It is sufficient to mount the partition panel


26


on only one portion inside the drum body


23


as illustrated in FIG.


18


and

FIG. 19

, but a plurality of partition panels may of course be mounted on suitable portions inside the drum body to divide the drum body into some circumferential parts.




Inside the drum body


23


, an arc-shaped wall panel


27


is mounted apart from and along the inner circumferential surface of the drum body as shown in

FIGS. 18

,


19


and


21


. The wall panel


27


is supported by a support frame


28


connected to the side portion of the main body casing


6


of the shredding device


1


(see FIG.


5


). The wall panel


27


extends upward from the lower portion of the drum body


23


in the rotational direction of the drum (direction of the arrow in FIG.


18


). The wall panel


27


has a function of preventing shredded chips of the waste tire pieces, which are not allowed to pass the drum body


23


through the screening perforations


24


and left inside the drum body, from falling into the center portion of the drum body.




The rotation driving means


3


will be explained hereinbelow with reference to

FIGS. 4

,


5


,


22


and


23


.




A motor


29


for driving the drum body


23


is attached to a side portion


5




a


of the base pedestal


5


through a base, as shown in FIG.


4


and

FIG. 5. A

belt


34


runs through a rotary wheel


30


on a rotating shaft of the motor


29


and transmission wheels


33


on end portions of rotating shafts


32


placed on both sides in FIG.


5


. Each rotating shaft


32


is rotatably supported by bearings


31


secured on the side portion


5




a


of the base pedestal


5


.




Feed wheels


35


are fitted on both side end portions (both side ends in

FIG. 6

) of the rotating shaft


32


. The feed wheels


35


are placed below the both side portions of the rotary screening drum


2


and in contact with the aforenoted guide members


25


(FIG.


22


). The feed wheels


35


hold four lower corners of the rotary screening drum


2


.




The rotational motion of the motor


29


is transmitted to the feed wheels


35


through the rotary wheel


30


, belt


34


and transmission wheels


33


. Consequently, the rotary screening drum


2


is rotated in the direction indicated by the arrow in

FIG. 18

(counterclockwise direction in

FIG. 5

) with rotation of the feed rollers


35


which come in contact with the guide members


25


.




As shown in FIG.


4


and

FIG. 5

, each of pressure wheels


36


is mounted inside the guide member


25


on the lower center portion of the rotary screening drum


2


. The pressure wheel


36


is in contact with the inner surface of the guide member


25


to prevent the screening drum


2


from rocking or vibrating. Each pressure wheel


36


is fitted on a rotating shaft


37


rotatably supported on the upper portion


5


b of the base pedestal


5


, so that the screening drum


2


can stably rotate due to the pressure wheels


36


.




The relation between the shredding device


1


and the rotary screening drum


2


will be described hereinbelow.




As shown in FIG.


4


and

FIG. 5

, the inner portions of the drum body


23


of the screening drum


2


are opposed to each other just above the inlet opening


7


of the body casing


6


and just below the outlet opening


8


of the body casing


6


, so as to permit the waste tire piece (shredded chip) carried to the portion just above the inlet opening


7


to fall into the inlet opening


7


and the chips into which the waste tire piece is shredded by the shredding device


1


to be sent out onto the drum body


23


through the outlet opening


8


.




Next, the collection means


4


will be explained.




The collection means


4


shown in FIG.


4


and

FIG. 5

is chiefly formed of a conveyor


38


.




By the conveyor


38


, the shredded chips discharged through the screening perforations


24


formed in the screening drum


2


are carried to an accumulation section


39


(FIG.


24


). The conveyor is used as a transport means for shredded chips in this embodiment, but may of course be of any type, e.g. a carrier container.




Thus, when the waste tire pieces cut into a predetermined size are thrown in the shredding device


1


through the inlet opening


7


as shown in

FIG. 7

, the waste tire pieces are first shredded by the upper rotary shredding cutters


9


and


10


, and then, further shredded by the lower rotary shredding cutters


11


and


12


into fine chips. As the waste tire pieces including rubber and wires are shredded, wires embedded in the waste tire pieces are extracted from the rubber components, and then, fall into the lower rotary shredding cutters


11


and


12


along with the rubber components. The shredded chips and wires are further shredded by the lower rotary shredding cutters


11


and


12


, to completely sort out the wires from the rubber component chips. Consequently, finely shredded chips resultantly obtained, which include shredded rubber components and wires, fall onto the inside of the drum body


23


of the screening drum


2


through the outlet port


8


.




Only the shredded chips of less than the predetermined size fall onto the conveyor


38


of the collection means


4


through the screening perforations


24


of the drum body


23


, and then, are conveyed to the accumulation section


39


by the conveyor


38


(FIG.


24


). Also, the wires passing through the screening perforations


24


are sent to the accumulation section


39


by the conveyor


38


.




The chips formed of rubber-only components, components with wires and wires, which are not allowed to pass through the screening perforations


24


of the drum body


23


, are again sent to the upper portion of the rotating drum


2


and fall into the shredding device


1


through the inlet opening


7


to be reprocessed.




The primary shredding process using the upper rotary shredding cutters


9


and


10


, the secondary shredding process using the lower rotary shredding cutters


11


and


12


, and the tertiary shredding process for re-shredding the waste matter will be explained hereinafter.




The first rotary shredding cutter


9


and


11


, shredding blades


9




b


and


11




b


, blade elements


9




b




1


and


11




b




1


, second rotary shredding cutters


10


and


12


, shredding blades


10




b


and


12




b


, blade elements


10




b




1


and


12




b




1


, space


13


and grooves


17




a


in this embodiment illustrated correspond respectively to the first rotary shredding cutters


409


, shredding blades


409




b


, blade elements


409




b




1


, second rotary shredding cutters


410


, shredding blades


410




b


, blade elements


410




b




1


, space


413


and grooves


417




a


in the embodiment shown in

FIG. 1

to FIG.


3


. Accordingly, the explanation of the aforementioned processes will be made with reference to not only

FIG. 10

, but also

FIGS. 1A

,


1


B,


2


A,


2


B,


3


A and


3


B.




[Primary shredding process using the cutters


9


and


10


]




The waste tire piece or pieces (waste tire piece T


10


in

FIG. 1A

) entirely or partially enter into the space


13


(space


413


in

FIG. 1A

) formed between the blade elements


9




b




1


and


10




b




1


(blade elements


409




b




1


and


410




b




1


) and shredded by the blade elements


9




b




1


and


10




b




1


. In shredding, the waste tire piece is shredded as torn off in opposite directions, rather than cut straight, owing to the space


13


defined between the blade elements


9




b




1


and


10




b




1


, consequently to obtain shredded chips of the waste tire (chips T


11


and T


12


in FIG.


1


A). That is to say, the waste tire piece is shredded with the cooperation of the blade elements


9




b




1


and


10




b




1


. In shredding the waste tire piece, shearing forces acting in opposite directions are exerted to the cut surface portion in the waste tire piece, so that the waste tire piece including the wire is torn off and then sorted out into rubber components and the wire. In the process of tearing off the waste tire piece, the piece is partially caught by the grooves


17




a


(space


417




a


in

FIG. 1A

) formed in the replacement blades


17


adjacent to each other as shown in

FIG. 17

, so as to be effectively torn off by the replacement blades


17


moving in opposite directions. As the waste tire piece is torn off by being drawn by the replacement blades


17


moving in opposite directions while being firmly caught by the grooves in the replacement blades, the wire closely joined to the rubber component of the tire is easily be separated from the rubber component (see FIG.


1


B).




When the waste tire piece in the space


13


assumes the same posture as the waste tire piece T


10


shown in

FIG. 2A

, the waste tire piece is divided into a rubber chip with wire (chip T


13


in

FIG. 2B

) and a rubber-only chip (chip T


14


in FIG.


2


B).




[Secondary shredding process using cutters


11


and


12


]




The shredded chips and wire (chips T


11


and T


12


and wire W in

FIG. 1B

) into which the waste tire piece is torn in the space


13


by the upper blade elements


9




b




1


and


10




b




1


are then introduced into the space


13


(space


413


in

FIG. 1A

) between the blade elements


11




b




1


and


12




b




1


(blade elements


409




b




1


and


410




b




1


in FIG.


1


A), consequently to be shredded into finer chips by movements of the blade elements in opposite directions.




Even when the waste tire piece is divided into the rubber chip with wire (chip


15


in the embodiment of

FIG. 3A

) and the rubber-only part (chip


16


in

FIG. 3A

) by the upper blade elements


9




b




1


and


10




b




1


, the wire closely joined to the rubber part is effectively extracted and separated from the rubber part owing to the grooves (grooves


17




a


in

FIG. 3A

) (see FIG.


3


B).




[Tertiary shredding process for re-shredding shredded chips]




The shredded chips (rubber-only chips, and chips with wires), which are obtained by subjecting the waste tire piece to the secondary shredding process, but too large in diameter to pass the screening perforations


24


of the rotary drum


2


, are re-sent to the upper portion of the rotary drum


2


and then introduced into the shredding section through the inlet opening. The shredded chips again introduced into the rotary drum


2


are again reprocessed in the same manner as the first and second shredding processes. By effecting this reprocess, most shredded chips and wires are further shredded into chips of a size smaller than the screening perforation, thus to facilitate extraction of the wires from the rubber parts of the waste tire pieces.




As a result, the shredded chips to be reprocessed are dealt with together with another waste tire piece to be newly subjected to the primary shredding process by the upper blade elements


9




b




1


and


10




b




1


. Likewise, a mixture of the shredded chips to be reprocessed and the waste tire pieces once shredded by the upper blade elements


9




b




1


and


10




b




1


are shredded by the lower blade elements


11




b




1


and


12




b




1


.




Since each groove


17




a


formed in between the respective blade elements is open at one end toward the rotating direction of the shredding blade and closed at the other end so as to be formed like a cup as shown in

FIG. 15

, the waste tire piece is caught by the grooves


17




a


, so that the parts of the waste tire piece are bitten and firmly held by the grooves


17




a


in the compressed state in the shredding processes. As a result, the waste matter to be dealt with in the space


13


are firmly seized on both sides and torn off in opposite directions, thus being assuredly shredded into chips.




Besides, since the shredding processes can be continuously repeated, shredded chips of a desired size, which conform to the prescribed screening standard, can be mass produced swiftly with high efficiency.




The operation of disposing of a waste tire will be explained in detail hereinafter.




First, the processes of shredding the waste tire piece and screening and collecting shredded pieces by use of a waste tire disposal line as shown in

FIG. 24

, which comprises the shredding device


1


and screening device


2


, will be described.




[1] Preliminary Treatment




A waste tire T is subjected to the following preliminary treatment prior to the shredding process.




In the embodiment shown in

FIG. 24

, the waste tire T is first subjected to wire extraction by use of a bead-wire extracting device


40


. Bead wires are extracted from the waste tire in this process, but a narrow belt wire cannot be removed and is left in the waste tire T.




The waste tire T free from the bead wires is sent to a tire cutting machine


42


by a conveyor


41


. The waste tire T is cut into waste tire pieces T


1


of an adequate size by the tire cutting machine


42


. In a case of disposing of a tire of a passenger car, it is desirable to cut the tire into four, for instance. In a case of a large tire of a truck or the like, it is desirable to cut the tire into six, for instance. That is, the waste matter such as the tire T


1


may be cut into pieces of a size easy to shred with the shredding device


1


.




The cut pieces into which the waste matter T


1


is cut are sent to a heating device


43


. The cut pieces T


1


are heated by heating means such as a high-frequency heater and electromagnetic induction heater in the heating device


43


. By heating the cut pieces T


1


, it is softened to loosen bonding of the rubber part of the tire and the belt wire embedded in the tire.




The cut pieces T


1


thus heated is introduced into the body casing


6


through the inlet opening


7


of the shredding device


1


by use of a conveyor


44


.




[2] Shredding




The cut pieces T


1


of the waste tire introduced into the shredding device are first shredded by the upper rotary shredding cutters


9


and


10


as shown in FIG.


4


and

FIG. 6

, so that some wires are simultaneously separated from the rubber parts. The shredded pieces and wires extracted from the waste tire pieces are subsequently shredded by the lower rotary shredding cutters


11


and


12


, so that most wires are sorted out from the rubber parts of the waste tire pieces. The shredded pieces and extracted wires fall onto the inside of the drum body


23


of the rotary screening drum


2


through the outlet opening


8


.




As regards the shredding and sorting situations, the entire or part cut pieces T


1


are squeezed into the space


13


formed between the shredding blades


9




b


and


10




b


of the upper rotary shredding cutters


9


and


10


and torn off by the blade elements


9




b




1


and


10




b




1


moving in opposite directions (upward and downward directions in FIG.


17


). During the course of shredding, the waste tire piece is pulled up and down while being firmly caught in part by the grooves


17




a


, and simultaneously, the wires are sorted out from the rubber parts of the waste tire piece.




The waste tire piece is further shredded by the shredding blades


11




b


and


12




b


of the lower rotary shredding cutters


11


and


12


. That is, further shredding and sorting of the pieces shredded by the shredding blades


9




b


and


10




b


of the upper rotary shredding cutters


9


and


10


are effected by the blade elements


9




b




1


and


10




b




1


.




Even parts, which are left over after shredding by the rotary shredding cutters and connected to the cut piece T


1


or shredded pieces, can assuredly be shredded and sorted out by repeatedly passing through the upper rotary shredding cutters


9


and


10


and the lower rotary shredding cutters


11


and


12


.




[3] Screening and Re-shredding




Of the shredded pieces and sorted wires, which fall onto the inside of the drum body


23


through the outlet opening


8


, ones of a size smaller than the screening perforation formed in the rotary drum


2


are allowed to pass through the screening perforations of the rotary drum and fall onto the conveyor


38


. The shredding pieces and wires passing through the screening perforations of the rotary drum


2


are transported to the accumulation section


39


by the conveyor


38


.




The remaining pieces and wires, which are not allowed to pass through the screening perforations


24


of the rotary drum


23


and left inside the rotary drum, are sent to the top of the rotary drum with the rotation of the rotary drum rotating in the direction indicated by the arrow in

FIG. 18

, while being held by the partition panel


26


, and there, fall over the wall panel


27


through the inlet opening


7


into the inside of the body casing


6


of the shredding device by their own weight, so as to be shredded once more in the shredding device and sorted out into rubber parts and wires.




The shredded pieces to be reprocessed are dealt with together with cut pieces T


1


newly introduced in the shredding device.




Thereafter, shredded chips and wires sent to the inside of the drum body


23


through the outlet opening


8


are sorted out by the screening drum


2


, and then, chips and wires passing through the screening perforations


24


are transported to the accumulation section


39


by the conveyor


38


.




[4] Collection of Shredded Chips




The shredded chips including wires, which are sent to the accumulation section


39


, are sorted out to rubber-only chips, rubber chips with wires, and wire-only chips by a magnetic separator


45


installed next to the outlet end of the conveyor


38


as shown in FIG.


24


. The magnetic separator


45


in the illustrated embodiment is of a drum type in which an electromagnet is fixed in a rotating separator drum. With this magnetic separator, the rubber-only chips of the shredded chips sent to the accumulation section are not attracted magnetically by the electromagnet and fall into a first accumulation receptacle


39




a


. The rubber chips with wires and wire-only chips are attracted magnetically and come in magnetic contact to the surface of the drum. As the drum rotates, the magnetic force of the electromagnet, which is influencing the chips with wires and the wire-only chips, is gradually decreased. As a result, the chips with wires first fall into a discharge receptacle


39




b


, and then, the wire-only chips fill into a second accumulation receptacle


39




c


. The chips with wires, which fall into the discharge receptacle


39




b


, are sent back to the inlet opening


7


of the shredding device


1


by operating a conveyor (not shown), and again subjected to shredding and sorting there. The chips with wires are repeatedly processed until the chips are sorted out into rubber-only chips and wire-only chips and become smaller than the prescribed size.




According to the embodiment shown in

FIG. 4

, the shredding device


1


is arranged inside the rotary screening drum


2


, so that the shredded chips and wires discharged from the shredding device


1


through the outlet opening


8


can fall directly into the drum body


23


without using any transporting means for feeding the shredded chips and wires from the shredding device


1


to the rotary screening drum


2


. Thus, the shredding and sorting of the waste pieces and so on can be readily performed smoothly.




Even when again shredding the shredded waste pieces, which pass through the shredding device and are resent to the inlet opening of the shredding device, the waste pieces and wires left in the drum body


23


can be sent directly to the inlet opening without using transporting means for the shredding pieces and so on. As a result, feeding and re-shredding can be continuously carried out smoothly. Of course, the shredding device


1


is not absolutely required to be placed inside the rotary screening drum


2


.




In the shredding device


1


shown in

FIG. 4

, there are two stages each formed of the upper and lower rotary shredding cutters


9


and


11


or


10


and


12


, but one or three or more stages of shredding cutters may of course be employed. The blade elements


9




b




1


to


12




b




1


of the shredding blades


9




b


and


12




b


each have the replacement blades


17


, but the blade element has not necessarily to be replaced. Furthermore, the structure of the blade element should not be limited to those illustrated.




The shredding section may be composed of the rotary shredding cutters


109


,


110


,


111


and


112


shown in FIG.


25


. The rotary shredding cutters


109


to


112


are equivalent to the rotary shredding cutters


9


to


12


, and accordingly, the description of these component parts is omitted below to avoid repetition.




For example, in the rotary shredding cutter


109


, the blade element


109




b




1


of the shredding blade


109




b


shown by the solid line in

FIG. 25

is displaced relative to the adjacent blade element


109


A


b




1


of the shredding blade


109




b


shown by the chain line by a certain angle. Thus, the rotary shredding cutter


109


is composed of a plurality of blade elements adjacent in the axial direction, which are sequentially displaced by the prescribed angle in the rotational direction. Each of blade elements


109




b




1


,


109


A


b




1


,


110




b




1


,


110


A


b




1


,


111




b




1


,


111


A


b




1


,


112




b




1


and


112


A


b




1


is not provided with such a replacement blade


17


as seen in

FIG. 15

, but has grooves


117


on both sides, which serve the same function as the grooves


17




a


formed in the aforementioned replacement blade


17


.




In the rotation driving means


3


, the rotary screening drum


2


in the embodiment shown in

FIG. 4

is rotated by using the guide members


25


and feed wheels


35


(FIG.


32


), but this structure is not specifically limited thereto. Instead of these components, a transmission belt running through around the rotary screening drum and the rotating shaft of the motor may of course be used.




The screening device has the rotary screening drum


2


as shown in

FIG. 4

, but may of course be of a rotary screening drum formed in a cylinder. In the case of using the cylindrical screening drum, the screening device may be installed at a different position from that shown in

FIG. 4

, so as to introduce the waste tire pieces (shredded chips) discharged from the shredding device


1


through the outlet opening


8


into the drum by use of the collection means


4


. It is a matter of course that the screening device is not limited to the drum type.




Next, the shredding device


201


shown in FIG.


26


and

FIG. 27

will be described.




The shredding device


201


is provided with a first shredding member


209


and a second shredding member


210


, which constitute the shredding section. In the illustrated embodiment, the first shredding member


209


is stationary, and the second shredding member


210


is movable. The stationary shredding member


209


and the movable shredding member


210


are provided on their opposite faces with shredding blades


209




b


and


210




b


. The shredding blades


209




b


and


210




b


are provided on their opposite faces with blade elements


209




b




1


and


210




b




1


. The movable shredding member


210


is movable along the face opposite to the stationary shredding member


209


(in the up-and-down direction in

FIG. 26

) by use of driving means. Between the blade element


209




b




1


of the shredding blade


209




b


and the blade element


210




b




1


of the shredding blade


210




b


facing the blade element


209




b




1


, there is formed a space


213


for accommodating the waste tire pieces to be shredded. The waste tire pieces with wires are introduced into between the opposite blade elements


209




b




1


and


210




b




1


and shredded with the cooperation of the blade elements


209




b




1


and


210




b




1


.




The opposite blade elements


209




b




1


and


210




b




1


each have a plurality of grooves


217




a


in their surfaces opposite to each other. The waste tire piece entering in the space


213


is partially caught by the grooves


217




a


. The groove


217




a


is formed like a slit in the illustrated embodiment, and extends perpendicular to the direction in which the movable shredding member


210


moves (up-and-down direction in FIG.


26


).




The driving means for moving the movable shredding member


210


comprises a motor


246


, a rotating wheel


248


, and a transmission belt


247


for transmitting rotational motion of the motor


246


to the rotating wheel


248


. A crank arm


249


has one end connected to the upper portion of the back of the movable shredding member


210


, and a connection arm


251


has one end connected to the lower portion of the back of the movable shredding member


210


. The other end of the crank arm


249


is connected to an eccentric pin


250


fixed on the rotating wheel


248


. The other end of the connection arm


251


is connected to a pin fixed on a support


252


. As the motor


246


is driven to rotate the rotary wheel


248


through the medium of the transmission belt


247


, the movable shredding member


210


is rocked up and down in the directions indicated by the arrow in

FIG. 26

with eccentric movement of the eccentric pin


250


.




Thus, the waste tire piece introduced into the space


213


through the inlet opening


207


is smashed into small pieces with the rocking movement of the shredding blade


210




b


of the movable shredding member


210


relative to the shredding blade


209




b


of the stationary shredding member


209


. Also, the entire or part of piece cut out from the waste tire piece is torn off by the relative movement of the blade elements


209




b




1


and


210




b




1


. The cut piece of the waste tire, which is partially caught by the grooves


217




a


, is strongly pulled up and down to be torn off into two chips by virtue of the shearing forces exerted on the cutting plane thereof in opposite directions, and simultaneously, the wire in the cut piece is separated from the smashed chips. The same shredding action takes place in the space


213


while forwarding the waste tire pieces toward an outlet port


208


in a hopper


253


until resultant smashed chips and wires are discharged into the outlet port


208


.




In the shredding device


201


shown in

FIG. 26

, the shredding blades


209




b


and


210




b


of the rotary shredding cutters


209


and


210


correspond to the shredding blades


409




b


and


410




b


shown in

FIGS. 1A

,


1


B,


2


A,


2


B,


3


A and


3


B, and the blade elements


209




b




1


and


210




b




1


correspond to those


409




b




1


and


410




b




1


, respectively. The space


213


in this embodiment corresponds to the space


413


.




The second shredding member


210


is movable in the shredding device


201


shown in

FIG. 26

, but the first shredding member


209


may be movable, too. Inversely, the first shredding member


209


may be movable, and the second shredding member


210


may be stationary.




In the illustrated embodiment, the groove


217




a


formed in the respective blade elements extends perpendicular to the moving direction of the second shredding member


210


, but it is not absolutely required to be exactly perpendicular to the moving direction of the second shredding member, and may assume a large angle relative to the moving direction of the second shredding member.




Next, another shredding device


301


will be explained with reference to FIG.


28


and FIG.


29


.




The shredding device


301


comprises a first shredding member


309


and a second shredding member


310


, which constitute the shredding section. In the illustrated embodiment, the first shredding member


309


is stationary, and the second shredding member


310


is movable. The stationary shredding member


309


is formed into a substantially cylindrical shape widening downward, namely, assume a general conical shape. The stationary shredding member


309


and movable shredding member


310


have shredding blades


309




b


and


310




b


opposite to each other. On the opposite faces of the shredding blades


309




b


and


310




b


, there are formed blade elements


309




b




1


and


310




b




1


. The movable shredding member


310


can rotate along the opposite face of the stationary shredding member by driving means. Between the blade element


309




b




1


and the blade element


310




b




1


of the shredding blade


310




b


facing the blade element


309




b




1


, there is formed a space


313


for accommodating the waste tire pieces to be shredded. The waste tire pieces with wires are introduced into between the opposite blade elements


309




b




1


and


310




b




1


and shredded with the cooperation of the blade elements


309




b




1


and


310




b




1


.




The opposite blade elements


309




b




1


and


310




b




1


each have a plurality of grooves


317




a


in their surfaces opposite to each other. The waste tire piece entering in the space


313


is partially caught by the grooves


317




a


. The groove


317




a


is made of a slender slot in the illustrated embodiment, and extends cross the rotational direction of the movable shredding member


310


(perpendicular direction in the drawing).




The driving means for moving the movable shredding member


310


comprises a motor


346


with a rotating shaft


347


rotated by the motor. The movable shredding member


310


is attached to the rotating shaft


347


of the motor. With the rotational motion of the motor


346


, the movable shredding member


310


rotates in the direction indicated by the arrow in FIG.


28


.




Accordingly, the cut pieces of the waste tire introduced into the inlet opening


307


are first smashed by the shredding blades


309




b


of the rotary shredding cutters


309


and the shredding blades


310




b


of the rotary shredding cutters


310


, and then, the pieces including chips smashed by the shredding blades


309




b


and


310




b


enter into the space


313


and there sheared into fine chips with the cooperation of the movable and stationary shredding members. The cut pieces of the waste tire are partially caught by the grooves


317




a


and exposed to shearing force brought about by the movable shredding member moving relative to the stationary shredding member, so that the cut pieces are torn into fine pieces, and simultaneously, wires joined to the cut pieces are separated from the pieces. The same shredding action takes place while forwarding the waste tire pieces toward an outlet


308


in a hopper


353


until resultant smashed chips and separated wires are discharged into the outlet


308


.




In the shredding device


301


shown in

FIG. 28

, the shredding blades


309




b


and


310




b


correspond to the shredding blades


409




b


and


410




b


shown in

FIGS. 1A

,


1


B,


2


A,


2


B,


3


A and


3


B, the blade elements


309




b




1


and


310




b




1


correspond to those


409




b




1


and


410




b




1


, and the space


313


corresponds to the space


413


, respectively.




Only the second shredding member


310


is movable in the shredding device


301


shown in

FIG. 28

, but the first shredding member


309


may be movable, too. Inversely, the first shredding member


309


may be movable, and the second shredding member


310


may be stationary.




The grooves


317




a


formed in the respective blade elements in the illustrated embodiment extend perpendicular to the moving direction of the second shredding member


310


, but it is not absolutely required to be exactly perpendicular to the moving direction of the second shredding member, and may assume a large angle relative to the moving direction of the second shredding member.




The waste matter to be processed in the shredding devices


101


,


201


and


301


as described above includes not only a scrap of waste tire, but also, for instance, household electrical appliances, large household furniture, containers, machines and so on. It is a matter of course that the apparatus of the invention can readily deal with waste tire pieces composed of rubber to merely tear off the rubber-only pieces into fine chips.




According to the present invention, since the shredding device of the invention makes use of the shredding space formed of the shredding members and the shearing grooves formed in the shredding elements of the shredding members, any kind of substance, matter or material can be quickly shredded or torn off with high efficiency, even foreign substance such as metal wires embedded in a waste matter can easily be sorted out and separated from the shredded pieces of the waste tire, and the labor required to break up the waste matter can be abridged and the efficiency and rationality of fulfilling disposal of waste matter can be enhanced.




As can be readily appreciated, it is possible to deviate from the above embodiments of the present invention and, as will be readily understood by those skilled in this art, the invention is capable of many modifications and improvements within the scope and spirit thereof. Accordingly, it will be understood that the invention is not to be limited by these specific embodiments, but only by the scope and spirit of the appended claims.



Claims
  • 1. A method for disposing of waste matter by relatively moving a first shredding member and a second shredding member, said first and second shredding members having shredding blades provided in their opposite faces with grooves, comprising placing said waste matter in a space between the shredding blades of said first and second shredding members, and catching parts of said waste matter by said grooves formed in said shredding blades in shredding said waste matter with relative movement of said first and second shredding members, said grooves being open to said space.
  • 2. A method as set forth in claim 1, wherein said waste matter to be shredded is a waste tire piece and shredded into rubber chips and wire chips while being partially caught by said grooves formed in said shredding blades.
  • 3. A method as set forth in claim 1, wherein said first and second shredding members rotate relatively in opposite directions to shred the waste matter in said space between said shredding blades adjacent to each other.
  • 4. A method as set forth in claim 3, wherein said waste matter is partially caught by said grooves, each of said grooves being open toward a direction in which said shredding member rotates.
  • 5. A method as set forth in claim 1, wherein shredded pieces into which said waste matter is shredded in said space between said shredding blades are sorted out in accordance with a screening size, and the shredded pieces greater than said screening size are again shredded by said shredding blades.
  • 6. An apparatus for disposing of waste matter, comprising a shredding section including a first shredding member and a second shredding member, at least one of said first and second shredding members being movable relative to the other, said first and second shredding members having shredding blades for cooperatively shredding the waste matter, said shredding blades of said first and second shredding members being opposite to each other to form a space therebetween for accommodating the waste matter to shred the waste matter with said shredding blades and having opposite faces with grooves for permitting the waste matter to be partially caught.
  • 7. An apparatus as set forth in claim 6, wherein said first shredding member and said second shredding member are rotatable in opposite directions relative to each other, and said shredding blades of one of said first and second shredding members are arranged between said shredding blades of the other shredding member so that said shredding members of said first and second shredding members are adjacent to one another at intervals.
  • 8. An apparatus as set forth in claim 7, wherein each of said grooves has one end opening toward a direction in which said shredding member rotates, and the other end closed.
  • 9. An apparatus as set forth in claim 6, wherein said first and second shredding members are rotary shredding cutters rotatable about their rotating shafts in opposite directions relative to each other, said rotary shredding cutters being provided with shredding blades arranged on the rotating shafts at intervals, said shredding blades of one of said rotary shredding cutters being placed between said shredding blades of the other of the rotary shredding cutters so as to cooperate with one another to shred the waste matter, said shredding blades of said rotary shredding cutters being adjacent to each other to form said space therebetween for accommodating the waste matter to shred the waste matter with said shredding blades and having said opposite faces with said grooves.
  • 10. An apparatus as set forth in claim 9, wherein each of said grooves has one end opening toward a direction in which said shredding member rotates, and the other end closed.
  • 11. An apparatus as set forth in claim 9, wherein said rotary shredding cutters are placed vertically to form a plurality of stages of shredding cutters.
  • 12. An apparatus as set forth in claim 6, wherein said shredding blades are provided with replacement blades detachable from said shredding blades.
  • 13. An apparatus as set forth in claim 6, further comprising a rotary screening drum, in which said shredding section is placed.
  • 14. An apparatus as set forth in claim 13, wherein said shredding section is provided in its upper side with an inlet opening for introducing the waste matter into said shredding section and in its lower side with an outlet opening for discharging the waste matter processed in said shredding section to said rotary screening drum therethrough, said rotary screening drum being provided with a plurality of screening perforations, so as to send back the waste matter prevented from passing through said screening perforations to said inlet opening.
  • 15. An apparatus as set forth in claim 6, wherein one of said first and second shredding members is stationary, and the other of said first and second shredding members is movable relative to a face of said shredding blade of said stationary shredding member by drive means.
  • 16. An apparatus as set forth in claim 6, wherein one of said first and second shredding members is stationary, and the other of said first and second shredding members is rotatable relative to a face of said shredding blade of said stationary shredding member by drive means.
Priority Claims (4)
Number Date Country Kind
11-135232 May 1999 JP
11-149845 May 1999 JP
11-181491 Jun 1999 JP
11-324884 Nov 1999 JP
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Number Name Date Kind
3931935 Holman Jan 1976 A
4052013 Ehrlich et al. Oct 1977 A
4134556 Ehrlich et al. Jan 1979 A
4156508 Kisielewski May 1979 A
4394983 Ulsky Jul 1983 A
4535941 Brubaker et al. Aug 1985 A
4726530 Miller et al. Feb 1988 A
4844350 Larsson Jul 1989 A
5195684 Radzins Mar 1993 A
5411216 O'Keefe May 1995 A
5511729 Husain Apr 1996 A
5624078 Bredlbeck Apr 1997 A
5678773 Takamura et al. Oct 1997 A
5735471 Muro Apr 1998 A
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5785263 Wu et al. Jul 1998 A
5904305 Kaczmarek May 1999 A
Foreign Referenced Citations (1)
Number Date Country
86209112 Jun 1997 CN