The present invention relates generally to printing presses and more specifically to a diverter for diverting printed products into streams in a printing press folder.
U.S. Pat. No. 4,729,282 discloses a sheet diverter for a pinless folder. A cutter cuts a ribbon into a plurality of signatures and the signatures are successively introduced into a plane of the sheet diverter. The sheet diverter includes an oscillating pair of counter rotating eccentric rolls associated to create linear reciprocation of a nip formed between the eccentric rolls and a triangular diverter wedge deflecting a signature to a selected one of two collation paths.
U.S. Pat. No. 4,373,713 discloses a sheet diverter for diverting cut sheets in a stream along diverging paths. The sheet diverter includes a pair of rotary sheet diverters mounted on parallel driven shafts, each rotary sheet diverter including one raised sheet diverting cam portion and one recessed portion. A tapered guide having a pair of diverging guide surfaces is located between the rotary sheet diverters at a downstream side thereof. A first raised sheet diverting cam portion contacts and diverts a sheet out of the path of the sheets along one of the diverging guide surfaces of the tapered guide into one of the diverging paths while the other raised sheet diverting cam portion has been rotated out of the path of the sheets. The other raised sheet diverting cam portion may then contact and divert a sheet out of the path of the sheets along the other diverging guide surface of the tapered guide into the other diverging path while the first raised sheet diverting cam portion has been rotated out of the path of the sheets.
U.S. Pat. No. 5,112,033 discloses a folder in which printed products are diverted by directly delivering the printed products to two fan assemblies. The fan assemblies are phased such that printed products are alternatingly delivered into a pocket of one of the fan assemblies and into a pocket of the other of the fan assemblies.
U.S. Pat. No. 5,467,976 discloses a diverter mechanism which includes diverting tapes which are diverted from a position along a horizontal transport path to a position along an inclined transport path, and vice versa, by levers which are swivelably mounted on stationary axes.
A diverter for receiving printed products in a single stream and diverting the printed products into a plurality of streams is provided. The diverter includes a first rotating body rotating about a first axis and including first, second and third circumferential sections positioned around the first axis. Each circumferential section of the first rotating body extends radially a different distance from the first axis. The diverter also includes a second rotating body rotating about a second axis and including first, second and third circumferential sections positioned around the second axis. Each circumferential section of the second rotating body extends radially a different distance from the second axis. The diverter also includes a steeple positioned downstream of the diverting area. The first and second rotating bodies divert the printed products into three separate streams at a diverting area between the first and second axes.
A method for diverting printed products in a folder is also provided. The method includes guiding a first printed product from an input stream along a first surface of a steeple to divert the first printed product to a first stream, guiding a second printed product from the input stream along a second surface of the steeple to divert the second printed product to a second stream and guiding a third printed product from the input stream along a third surface of the steeple to divert the third printed product to a third stream.
A printing press is also provided. The printing press includes a plurality of printing units printing images on a web, a folder cutting and folding the web into printed products and a diverter receiving the printed products in one stream and diverting the printed products into three separate streams. The diverter includes a first rotating body and a second rotating body that cooperate at a diverting area to divert the printed products into the three separate streams. Each of the rotating bodies includes circumferential portions of varying radial heights. The diverter also includes a steeple downstream of the diverting area.
A method for adjusting a diverter is also provided. The method includes diverting printed products with the diverter into three separate streams, the diverter including a first rotating body and a second rotating body that cooperate at a diverting area to divert the printed products into the three separate streams, each of the rotating bodies including at least one first lobe having circumferential portions of three different radial heights. The method includes removing the first lobes from the first rotating body and the second rotating body and providing second lobes on each of the rotating bodies, each of the second lobes having circumferential portions of two different radial heights. The method also includes diverting printed products with the diverter into two separate streams.
A steeple for a diverter diverting printed products is provided. The steeple includes a first guide section including a first surface and a second surface. The first surface is arranged and configured for guiding printed products along a first diverting stream. The steeple also includes a second guide section including a third surface and a fourth surface. The third surface is arranged and configured for guiding printed products along a second diverting stream and the second surface and the fourth surface define a slot for guiding printed products along a third diverting stream.
A diverter for receiving printed products in a single stream and diverting the printed products into two streams is also provided. The diverter includes a first rotating body rotating about a first axis and including first and second circumferential sections positioned around the first axis. The circumferential sections of the first rotating body extend radially different distances from the first axis. The diverter also includes a second rotating body rotating about a second axis and including first and second circumferential sections positioned around the second axis. The circumferential sections of the second rotating body extend radially different distances from the second axis. The first and second rotating bodies divert the printed products into two different streams at a diverting area between the first and second axes. The diverter also includes a steeple positioned downstream of the diverting area. The steeple includes a first guiding surface for guiding signatures along a first of the two streams and a second guiding surface for guiding signatures along a second of the two streams. The second guiding surface is arranged and configured as a first plane perpendicular to a second plane passing through the first and second axes.
The present invention is described below by reference to the following drawings, in which:
a shows a diverter in accordance with an embodiment of the present invention;
b shows a steeple of the diverter shown in
a to 4c illustrate how the diverter shown in
a and 6b show the diverter shown in
a schematically shows a more detailed side view of diverter 30. Diverter 30 includes rotating diverter bodies 32, 34 having respective surface lobes 36, 38 for diverting incoming signatures into three separate paths (i.e., triverting). Signatures are transported to rotating diverter bodies 32, 34 by continuous opposing transport tapes 40, 42 along a signature input stream and are output by diverter 30 in three output streams. Transport tapes 40, 42 are guided by respective rollers 70, 72 and tape guiding portions 62 (
First guide section 47 includes a first outer guiding surface 47a adjacent the outer surface of diverter body 32 that guides signatures along a first diverting path between transport tapes 40 and transport tapes 48. Transport tapes 48 are spaced axially on and are guided by a guide roller 74, which may be driven to move transport tapes 48. Second guide section 49 includes a second outer guiding surface 49a adjacent the outer surface of diverter body 34 that guides signatures along a second diverting path between transport tapes 42 and transport tapes 52. Transport tapes 52 are spaced axially on and are guided by a guide roller 76, which may be driven to move transport tapes 52. Guide sections 47, 49 may have curved surfaces on sides thereof opposite diverting area 44 that are shaped to receive respective guide rollers 74, 76 and respective tapes 48, 52 therein. Between guide sections 47, 49, a third diverting path is delimited by slot 66 in steeple 46 formed via interior surfaces 47b, 49b of guide sections 47, 49, respectively. At least one of interior surfaces 47b, 49b guides signatures along the third diverting path between transport tapes 54, 56. Transport tapes 54, 56 are spaced axially on and are guided by respective guide rollers 78, 80, which may be driven to move transport tapes 54, 56, respectively. Guide rollers 78, 80 may also assist in guiding transport tapes 48, 52, respectively. Guide surfaces 47a, 49a may be formed with slots therein which portions of respective lobes 36, 38 (i.e., circumferential portions 36a, 36b and circumferential portions 38a, 38b) pass through during the rotation of rotating bodies 32, 34. The slots in guide surfaces 47a, 49a may be aligned with tape guiding portions 62 (
Each guide 47, 49 section includes a respective triangularly shaped nose 47c, 49c near diverting area 44 for diverting signatures along the three diverting paths, such that guide sections 47, 49 increase in height as they extend away from diverting area 44. Guide surface 47a extends away from nose 47c and tapers away from slot 66 so that nose 47c may contact signatures near diverting area 44 and direct signatures along the first diverting path. Guide surface 47a may extend in a straight path away from nose 47c or may be concave and extend along a curved path away from nose 47c. Guide surface 49a extends away from nose 49c and tapers away from slot 66 so that nose 49c may contact signatures near diverting area 44 and direct signatures along the second diverting path. Guide surface 49a may extend in a straight path away from nose 49c or may be concave and extend along a curved path away from nose 49c. Slot 66 begins at noses 47c, 49c and extend to the downstream edges of guide sections 47, 49 so one or both of noses 47c, 49 may contact signatures and direct the signatures along the third diverting path.
Lobes 36, 38 each include three portions that extend radially different distances from the center axes 32a, 34a of respective diverter bodies 32, 34 and thus have different radial heights. With respect to diverter body 32, lobes 36 each include a first circumferential portion 36a that extends radially a distance D1 from center axis 32a, a second circumferential portion 36b that extends radially a distance D2 from center axis 32a and a third circumferential portion 36c that extends radially a distance D3 from center axis 32a. In this embodiment, first circumferential portion 36a has the greatest radial height, second circumferential portion 36b has the next greatest radial height and third circumferential portion 36c has the smallest radial height (i.e., distance D1>distance D2>distance D3). Diverter body 34 is configured in the same manner with three circumferential portions 38a, 38b, 38c of decreasing radial height.
Diverter bodies 32, 34 may be driven by a single motor via gearing or belts, or each motor may be driven by a separate motor. Rollers 74, 76, 78, 80 may be driven by the same motor as diverter bodies 32, 34 via gearing or belts or may be driven by one or more additional motors. A controller is preferably provided for synchronizing the motor or motors of diverter 30 with motors driving printing units 10 (
b shows a perspective view of steeple 46 according to an embodiment of the present invention. As discussed above, steeple 46 includes two guide sections 47, 49 defining a slot 66 therebetween. Guide surface 47a is formed of a plurality of individual fingers or protrusions 47d that extend away from a base portion 47e. As shown in
a to 4c illustrate how diverter 30 operates to divert signatures delivered by transport tapes 40, 42 in one stream into three separate streams during each revolution of diverter bodies 32, 34.
a shows diverting bodies 32, 34 cooperating to guide a signature S along guide surface 47a of steeple 46 and transport tape 40 and into the transport stream formed by cooperating transport tapes 40, 48 that merge at roller 74 downstream of guide section 47. Diverter bodies 32, 34 are phased with respect to one another such that third circumferential portions 36c are aligned with first circumferential portions 38a and pass by diverting area 44 at the same time. Circumferential portions 38a, passing through slots formed in guide section 49, force signature S upward and in the embodiment shown in
b shows diverting bodies 32, 34 cooperating to guide a signature S along guide surface 49a of steeple 46 and transport tape 42 and into the transport stream formed by cooperating transport tapes 42, 52 that merge at roller 76 downstream of guide section 49. Diverter bodies 32, 34 are phased with respect to one another such that first circumferential portions 36a are aligned with third circumferential portions 38c and pass by diverting area 44 at the same time. Circumferential portions 36a, passing through slots formed in guide section 47, force signature S downward and in the embodiment shown in
c shows diverting bodies 32, 34 cooperating to guide a signature S between guide sections 47, 49 of steeple 46 and into cooperating transport tapes 54, 56. Diverter bodies 32, 34 are phased with respect to one another such that second circumferential portions 36b, 38b are aligned with one another and pass by diverting area 44 at the same time. Circumferential portions 38b contact signature S and guide signature S along guide surface 49b. Signature S may be also guided by guide surface 47b, although in some embodiments, only guide surface 49b may guide signature S. In the embodiment shown in
a and 6b show diverter 30 configured to divert signatures into two streams. In comparison to
Lobes 136, 138 each include two portions that extend radially different distances from the center axes 32a, 34a of respective diverter bodies 32, 34. With respect to diverter body 32, lobes 136 each include a first circumferential portion 136a that extends radially a distance D4 from center axis 32a and a second circumferential portion 136b that extends radially a distance D5 from center axis 32a. In this embodiment, first circumferential portion 136a has a greater radial height than second circumferential portion 136b (i.e., distance D4>distance D5). With respect to diverter body 34, lobes 138 each include a first circumferential portion 138a that extends radially a distance D6 from center axis 34a and a second circumferential portion 138b that extends radially a distance D7 from center axis 34a. In this embodiment, first circumferential portion 138a has a greater radial height than second circumferential portion 138b (i.e., distance D6>distance D7). However, in contrast to the similar arrangement of the radial heights of circumferential portions 36a, 36b, 36c and circumferential portions 38a, 38b, 38c, respectively, shown in
a shows lobes 136, 138 cooperating to guide a signature S into a first stream along guide surface 49a of steeple 46 and in between transport tapes 42, 52 as transport tapes 42, 52 merge at guide roller 76. Lobes 136, 138 are phased with respect to one another such that first circumferential portions 136a are aligned with second circumferential portions 138b and pass by diverting area 44 at the same time. Circumferential portions 136a force signature S downward and in the embodiment shown in
b shows lobes 136, 138 cooperating to guide a signature S in a second stream along guide surface 49b of steeple 46 and in between transport tapes 140, 56 as transport tapes 140, 56 merge at guide roller 80. Lobes 136, 138 are phased with respect to one another such that second circumferential portions 136b are aligned with first circumferential portions 138a and pass by diverting area 44 at the same time. Circumferential portions 138a contact signature S and guide signature S along guide surface 49b, which is arranged and configured as a plane that is perpendicular to a plane passing through axes 32a, 32b. In the embodiment shown in
In the preceding specification, the invention has been described with reference to specific exemplary embodiments and examples thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of invention as set forth in the claims that follow. The specification and drawings are accordingly to be regarded in an illustrative manner rather than a restrictive sense.
This application is a continuation of U.S. application Ser. No. 13/023,105, filed Feb. 8, 2011, the entire disclosure of which is hereby incorporated by reference herein.
Number | Date | Country | |
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Parent | 13023105 | Feb 2011 | US |
Child | 13928814 | US |