Claims
- 1. Apparatus for causing a drill bit to drill a curved planar borehole, wherein the drill bit is mounted at the lower end of a drill string which extends downwardly into the borehole, a drilling motor also being mounted adjacent the lower end of the drill string above the drill bit for rotating the same, a specialized drill sub mounted in the drill string above the drilling motor, a fluid conducting flexible joint connected between the specialized drill sub and the drill string for facilitating the tilting of the lower end of the drill string when the drill string adjacent to the specialized drill sub is pushed from one side of the wellbore towards the opposite side, the specialized sub including a mandrel having an outer cylindrical surface whose diameter is less than the normal outer diameter of adjacent sections of the drill string and which extends for substantially the full length of the drill sub, an eccentric sleeve which is adapted to be mounted over the mandrel to rotate eccentrically with respect to the mandrel, the eccentric sleeve having an inner diameter greater than the outer diameter of the mandrel so as to form an annular space between the mandrel and the eccentric sleeve, an alignment mechanism in the form of a thin sleeve mounted within the annular space and being attached to the eccentric sleeve, the eccentric sleeve having a thick wall and a thin wall, a deflection device mounted in the thick wall of the eccentric sleeve and adapted to bear against one side of the wellbore so as to urge the thin wall of the eccentric sleeve against the opposite side of the wellbore, thereby tilting the drill string away from the longitudinal axis of the wellbore, the mandrel having an inner bore for conducting pressurized fluid therethrough, a sliding tube received within the inner bore of the mandrel for vertical sliding movement therein, a coiled spring for urging the sliding tube vertically upward, a piston extending laterally through the thick wall of the eccentric sleeve and connecting with the deflection device for urging the deflection device against one side of the wellbore, a retaining plug mounted on an end of the piston opposite from the attachment thereof to the deflection device, a spring mounted between the retaining plug and the thick wall of the eccentric sleeve for urging the piston inwardly, the sliding tube having a laterally extending guide key received in a vertical slot in the mandrel, the alignment mechanism having a notch in one side thereof adjacent the location of the piston for receiving the guide key therein, the alignment mechanism having a lower tip on the opposite side of the alignment mechanism from the notch and extending downwardly to a location opposite the lower end of the slot in the mandrel, whereby, when fluid under pressure is introduced into the drill sub, the sliding tube will move downwardly against the action of the coiled spring, the guide key moving to the lower end of the vertical slot in a position laterally below the lower tip of the alignment mechanism, the fluid pressure also acting on the retaining plug to push the piston outwardly and thereby push the deflection device against the side of the wellbore, the fluid pressure also actuating the drilling motor for rotating the drill bit, the location of the guide key below the tip of the alignment mechanism being such that the mandrel can rotate independently of the eccentric sleeve to prevent reactive torque from the drilling motor from being exerted against the sleeve and the deflection device.
- 2. Apparatus for drilling a curved planar borehole, wherein a drill bit is mounted at the lower end of a drill string which extends downwardly into the borehole, a drilling motor mounted in the drill string above the drill bit for rotating the same, a specialized drill sub mounted in the drill string above the drilling motor, the specialized sub including a cylindrical mandrel, an eccentric sleeve mounted over the mandrel to rotate eccentrically relative thereto, an alignment mechanism mounted between the mandrel and the eccentric sleeve and being attached to the eccentric sleeve, a deflection device mounted in the sleeve for bearing against one side of the wellbore so as to urge the drill string against the opposite side of the wellbore, the mandrel having an inner bore for conducting pressurized fluid therethrough, a sliding tube received within the inner bore of the mandrel for vertical sliding movement downwardly therein against the action of a spring, the sliding tube having a laterally extending guide key received in a vertical slot in the mandrel, the alignment mechanism having a notch in one side thereof for receiving the guide key therein, the alignment mechanism having a lower tip extending downwardly to a location opposite the lower end of the slot in the mandrel, whereby, when fluid under pressure is introduced into the drill sub, the sliding tube will move downwardly against the action of the spring, the guide key moving to the lower end of the vertical slot in a position laterally below the lower tip of the alignment mechanism, the fluid pressure also acting to push the deflection device outwardly against the side of the wellbore, the location of the guide key below the tip of the alignment mechanism being such that the mandrel can rotate independently of the eccentric sleeve to prevent reactive torque from the drilling motor from being exerted against the sleeve and the deflection device.
- 3. Apparatus for drilling a curved planar borehole as set forth in claim 2 wherein the eccentric sleeve has a thick wall and a thin wall, a piston extending laterally through the thick wall of the eccentric sleeve and connecting with the deflection device for urging the deflection device against one side of the wellbore, the piston being acted upon by the fluid pressure.
- 4. Apparatus for drilling a curved planar borehole as set forth in claim 3 wherein a retaining plug is mounted on an end of the piston opposite from its attachment to the deflection device and a spring is mounted between the retaining plug and the thick wall of the eccentric sleeve for urging the piston inwardly, the retaining plug being responsive to fluid pressure.
- 5. A method for drilling a curved planar borehole from an existing main borehole by means of a drilling assembly having a drill string which connects at its lower end with a drill bit and wherein fluid under pressure is pumped through a central opening in the drilling assembly during the drilling comprising:
- providing a borehole drilling tool which includes an eccentric sleeve mounted circumferentially about a drill pipe sub located above the drill bit and having an alignment mechanism mounted between the eccentric sleeve and the drill pipe sub, a piston extending laterally through a cammed side of the eccentric sleeve and connecting with a deflection device for urging the deflection device against one side of the wellbore, a retaining plug mounted on an end of the piston opposite from the attachment thereof to the deflection device, the alignment device having a notch at one upper end thereof and a lower tip on the opposite lower side thereof, a sliding tube received within the inner bore of the drill pipe sub for vertical sliding movement therein, a guide key extending laterally from the sliding tube and received in a vertical slot in the drill pipe sub,
- drilling the curved borehole while pumping fluid under pressure through the central opening in the drilling assembly such that fluid pressure first forces the sliding tube downwardly until the guide key moves to the lower end of the vertical slot and beneath the position of the lower tip of the alignment mechanism and whereby the fluid pressure also acts against the retaining plug to move the piston and hence the deflection device against the side of the wellbore while also causing rotation of the drill bit,
- whereby the positioning of the guide key below the lower tip on the alignment mechanism is such that the drill sub can rotate independently of the eccentric sleeve to prevent reactive torque from the drilling motor from being exerted against the sleeve and the deflection device.
CROSS REFERENCE TO RELATED APPLICATIONS
The present invention is an improvement over the invention disclosed and claimed in my prior U.S. Pat. No. 5,467,834, issued Nov. 21, 1995 on a "METHOD AND APPARATUS FOR SHORT RADIUS DRILLING OF CURVED BOREHOLES".
US Referenced Citations (6)