The invention relates to the manipulation of intermodal units such as containers, flat racks and other devices used for containing freight for shipping. It further relates to the engagement of intermediate lifting units such as spreaders. In particular, the invention relates to devices and methods for engaging the intermodal units, either directly or through a spreader, including engaging multiple containers at one time and shifting their relative positions.
It is well established that a key economic factor involved in the shipping of containers is the speed by which containers are loaded, unloaded and moved around a container yard. Recently inventions relating to the engagement and movement of more than one container have been suggested.
A characteristic of these multi-container devices is the problem of maintenance and the length of “downtime” of this capital intensive equipment. An example is described in WO03/104132, the contents of which are incorporated herein. If a problem arises with one of the head blocks, it is necessary to remove the entire device from the crane including disengaging the cables from the sheaves. As the separation mechanism between the head blocks uses a considerable number of actuators, this may be a significant cause of maintenance problems. If the repair or maintenance requires a workshop, the entire device must be removed from the crane by unthreading the cables. The time taken to remove and then replace the device on the crane, so as to make the crane functional, is considerable leading to significant loss of lifting capacity.
Another drawback of these types of devices is the complexity that goes into their manufacture. Typically they are large complicated devices requiring significant engineering and control over the large number of actuators involved with their operation. For instance, there are seven or more actuators required to operate the device shown in WO03/104132 (see
It would, therefore, be advantageous to have a device which may improve the maintenance issues of said devices.
In a first aspect the invention provides a head block assembly comprising a first head block having a first pair of cable engaging sheaves; a second head block having a second pair of cable engaging sheaves; a separation device mounted intermediate the first and second head blocks, for effecting relative transverse movement of said head blocks; wherein the first pair of sheaves are selectively disengagable from the first head block, and selectively engagable with the second head block.
In a second aspect the invention provides a method comprising the steps of: providing a first and second head block engaged in a side by side arrangement; releasing a second sheave mounted to the second head block; retracting an actuator mounted between the first head block and the second sheave, and so sliding the second sheave from the second head block toward the first head block; coupling the second sheave to a first sheave mounted to the first head block; releasing the first sheave from the first head block; extending the actuator, and so sliding the coupled sheaves from the first head block to the second head block, and disengaging the actuator from the second sheaves, and so disengaging the first head block from the second head block.
In a third aspect, the invention provides a method of converting a dual spreader engagement device to a single spreader engagement device comprising the steps of: providing a first and second head block, each adapted for engaging a single spreader, said head blocks engaged in a side by side arrangement; releasing a second sheave mounted to the second head block; retracting an actuator mounted between the first head block and the second sheave, and so sliding the second sheave from the second head block toward the first head block; coupling the second sheave to a first sheave mounted to the first head block; releasing the first sheave from the first head block; extending the actuator, and so sliding the coupled sheaves from the first head block to the second head block, and disengaging the actuator from the second sheaves, and so disengaging the first head block from the second head block, and; mounting the coupled sheaves to the second head block such that the second head block is operable as a single spreader engagement device.
Therefore, the invention provides for the sheaves of a first head block to be transferred to a second, and so releasing the first head block for maintenance. Similarly, it may be possible to remove the sheave pins of all the sheaves, and so detaching both head blocks permitting replacement head blocks to be attached to the sheaves or alternatively a single head block attached to both sheaves for continued used of the crane. In any event, it is not necessary for cables to be removed from the sheaves in order to maintain the crane in useful operation whilst maintenance is carried out.
In a preferred embodiment, the separation device may be disengageable from the second head block such that the first head block retains the separation device. Accordingly the first head block and the separation device could both be sent to the workshop for maintenance without disengaging the cables from the sheaves and so maintaining the crane in operation.
In a preferred embodiment, the hydraulic systems, actuators and linkages associated with the separation device may also be mounted on the first head block. In this case the remaining portion of the assembly may be the second head block and sheaves associated with both head blocks. Being substantially heavy machinery, the frequency for maintenance is much less as compared to the separation device. Accordingly that portion of the total assembly that requires maintenance more frequently is that which is more easily detachable from the crane.
In a fourth aspect the invention provides a method for engaging a first and second head block, the method comprising the steps of: providing a first and second head block engaged in a side by side arrangement; biasing mutually coupled first and second sheaves from a first position on the second head block to a second position on the second head block; uncoupling the sheaves; engaging the second sheave to the second head block; biasing the first sheave to a third position on the first head block; and engaging the first sheave to the first head block at the third position.
In a fifth aspect, the invention provides a method of engaging a first and second head block, the method comprising the steps of providing the first and second head blocks in a side by side arrangement; releasing a first sheave mounted to the second head block, said first sheave coupled to a second sheave; extending an actuator mounted between the second head block and the first sheave, and so sliding the first and second sheaves from the second head block toward the first head block; releasing the second sheave from the first sheave and engaging the second sheave to the second head block; extending the actuator, and so sliding the first sheave from the second head block to the first head block; engaging the first sheave with the first head block; and disengaging the actuator from the first sheave and so engaging the first head block to the second head block.
In a sixth aspect the invention provides a method for disengaging a first and second head block, the method comprising the steps of: providing a first and second head block engaged in a side by side arrangement; releasing a first sheave mounted to the first head block; retracting an actuator mounted between the second head block and the first sheave, and so sliding the first sheave from the first head block toward the second head block; coupling the first sheave to a second sheave mounted to the second head block; releasing the second sheave from the second head block; retracting the actuator, and so sliding the coupled sheaves to a retracted position on the second head block, and so disengaging the first head block from the second head block.
It will be convenient to further describe the present invention with respect to the accompanying drawings that illustrate possible arrangements of the invention. Other arrangements of the invention are possible and consequently the particularity of the accompanying drawings is not to be understood as superseding the generality of the preceding description of the invention.
In this embodiment, the head blocks 20, 25 have attached thereto a pair of sheaves 30, 35 with one sheave at either end of each head block, making it a total of four. Each head block 20, 25 includes four sheave pin locations 31A to D, 36A to D. Whilst engagement of one sheave requires only two such locations, by providing four, the each head block is capable of acting as the main head block or the detachable head block. It will be noted that the upper sheave pin locations are smaller than the corresponding lower locations. It is intended that the main load bearing pins be located in the lower portion, hence the difference in size. Further, and as will be explained in further detail later, each lower sheave pin must be capable of supporting the load of the cables through the corresponding sheave. This is because, in the single spreader orientation, the upper sheave pin will be engaged with the adjacent sheave, and so no longer supporting the load.
The first head block 20 includes the sheave 30 which is mounted to the head block 20 through sheave pins 31A, 31B. In this orientation the sheave pins 31A, 31B are sufficient to transmit the load through sheave from the head block which is supporting the spreader 10 through to the sheave 30 and subsequently to the crane (not shown). The sheave pins 31A, 31B are releasable such that the sheave 30 can be removed from the head block 20 under specific circumstances. As will be described later this is a key embodiment of the present invention.
Similarly the second head block 25 also has a sheave 35 mounted thereto through sheave pins 36A, 36B. Again the sheave pins 36A, 36B are selectively releasable so as to disengage the sheave 35 from the head block 25 at the appropriate time.
The separation device 40 comprises a parallelogram structure comprising vertical member 65 separating upper linkages 60, 70 and lower linkages 75, 80. In the connected arrangement i.e. with twist locks 90, 95 mounting the separation device 40 to the second head block 25, operation of the separation device 40 will effect relative transverse movement of the head blocks 20, 25.
This transverse movement can be more clearly seen in
Further the first head block 20 can now be taken to the workshop for maintenance as it is now fully disengaged from the crane. The separation device 40 having three actuators 50, 55 and several moving parts is more prone to require maintenance and, therefore, is mounted to the first head block. It should be noted that should maintenance be required for the second head block 25, the sheaves 30, 35 can be disengaged and reengaged with a similar head block (not shown) and thus engagement and disengagement of the second head block is also possible without the need for the crane to be taken offline subject to the availability of a suitable head block.
The separation device 140 separates the head blocks 120, 125 through extension and retraction of actuator 150 mounted to the separation device 140. This embodiment varies from the first embodiment in that the separation device 140 is mounted between the first head block 120 and the second sheave 135, rather than directly to the second head block 130 as is the case for the first embodiment. The advantage of this variation in mounting will become apparent as the function of the engagement device 105 is further described.
Considering the first head block 120, the sheave 130 is mounted to the head block 120 through central sheave pins 190B, 190C. Further the head block 120 includes additional sheave pin locations 190A, 190D on either side of the central sheave pins 190B, 190C which permit variation in positioning of the head block. Thus with the head block 120 having a single sheave 130, the sheave 130 is positioned at the central sheave pin locations 190B, 190C so as to centrally place the sheave.
The second head block 125 includes a sheave 135 also positioned on sheave pin locations 180B, 180C which are also centrally located. As with the first head block 120, the second head block 125 includes additional sheave pin locations 180A, 180D on either side of the central sheave pins 180B, 180C so that collectively the sheave pin locations 180A to D allow for the positioning of two sheaves side by side on the same head block.
The separation device 140 comprises a single parallelogram having an upper member 155 and lower member 160 separated by vertical members 162, 163. The parallelogram functions through pin joints between the members such that vertical relative displacement of the head blocks 120, 125 is achieved through applying a force to one of said containers which yields a deformation of the parallelogram. For instance, there may be a differential in height of the head blocks when the device 5 seeks to engage two containers of different height, such as a 8.5 ft container and a 9.5 ft container. The parallelogram structure also ensures both head blocks are either level or have the same inclinations to the ground at all time. For example, when one head block engages a 9.5 ft container which is placed on flat ground, the parallelogram structure will keep the other head block level to the ground as it continues to lower on to an 8.5 ft containers.
As mentioned previously the transverse movement is controlled by an actuator 150 which is mounted between the first head block 120 and the separation device 140.
Thus, transverse movement of the head blocks is achieved through applying a force to the separation device 140 which is transmitted through the sheave pin mounting of the second sheave 135 to the second head block 125. The separation device 140 is selectively disengagable from the second sheave 135 through removal of a connection pin 151 so that on disengagement from the second sheave, the separation device 140 can retract back to the first head block 120.
The next step involves removing the sheave pins 190B, 190C from the first sheave 130 so as to disconnect it from the first head block 120. On removal of the sheave pins, the actuator 150 is extended and again, with the removal of the sheave pins, the impediment is removed and so the coupled sheaves 130, 135 are shifted 205 to the second head block 125 so as to align with the sheave pin locations of the second head block 180A to D.
The final step, as shown in
As with the first embodiment, the second embodiment also provides for the second head block 125 to be detached from the crane for removal of the sheave pins 180A to D should this be necessary. Thus, should maintenance of the second head block be required, a replacement head block can be provided and mounted to the sheaves 130, 135 after detaching the second head block 125.
In particular
In this arrangement the first pair of sheaves 340 is releasably fixed to the head block 315 through a pin 355 engaged with a recess 375. Engagement and disengagement of the pin 355 is achieved through an actuator 365 mounted between the sheave 340 and the pin 355. Thus by activating the actuator 365, the pin 355 is pushed downwards so as to engage with the recess 375 and thus fix the first sheave 340 so as to prevent sliding along the rail 345.
Also mounted to the head block 315 is a second pair of sheaves 335 having a similar pin 350 for engaging with a recess 370 which is moved through an actuator 360 to move the pin up and down so as to disengage or engage with the recess 370. Similarly with the pin 350 engaged with the recess 370, the second pair of sheaves 335 is fixed on the rail 345 and so prevented from sliding.
The sheaves 335, 340 are engaged with the head block 315 via the rail which in this embodiment is an “I” beam, whereby the sheaves are engaged with the rail 345 through a bracket which engages the upper flange of the “I” beam. By operating the cables 336A, 336B, load is transmitted through the sheaves 335, 340 to the head block 315 via engagement with the rail 345.
The separating device 310 is operable to move the first pair of sheaves 340 on to another head block (not shown). When suitably engaged with the other head block, the separating device 310 can then be used to effect relative movement between the head blocks by operation of the separating device 310.
The separating device 310 includes a linear actuator 320 which biases an arm 325 to push said arm 325 outwards. In the single head block arrangement, the separating device 310 is mounted directly to the first sheave 340 via a pin 330 which pushes horizontally into a recess 331 within the first sheave 340 for engagement and selectively disengages through withdrawing said pin 330. A further actuator is provided for the engagement and disengagement and so automating the process.
Further in this arrangement, the first and second sheaves 340, 335 are mounted together through the engagement pin 350 used to fix the second sheave 335 in place. The pin 350 is movable between two positions subject to the arrangement of the head block assembly 305. In the current single spreader arrangement, the pin 350 is located downwards so as to engage the head block recess 370, thus fixing the first sheave to both the head block 315. As will be described later, when the sheaves are moved together, the pin 350 will be raised so as to disengage from the head block recess 370 and engage the first sheave recess 380 permitting sliding of both sheaves at the same time. On reaching a predetermined position, the pin 350 is moved back to the downward position such that it disengages from the first sheave recess 380 and engages with the second head block recess 375.
Use of the frame 390, therefore, provides an advantage in facilitating the conversion from the single spreader arrangement to the double spreader arrangement where spreaders of different size are being used. Whilst the use of the frame 390 is not essential to the conversion process, it does facilitate its conversion and further permits the conversion to take place in areas which would not normally be available.
Without the frame 390, a large flat spare such as a road way is required in order to support the head blocks and spreaders. It follows that whilst the conversion is taking place, the road way will be blocked and, therefore, may interfere with the flow of traffic within the container yard. By using the frame, the head blocks automatically align, to permit sliding of the sheaves. Further, the frame allows more convenient locations to be used for conversion such as on a beam of the quayside crane.
As can be more clearly seen in
The conversion process commences with the first and second sheave pins 355, 350 being raised by the respective actuators 365, 360 so as to disengage from the recesses 375, 370. At this point the separating device 310 activates, such that the linear actuator 320, to which is mounted the first sheave 340 via engagement pin 330, biases the first sheave 40 so as to slide it along the rail 345A, B. As the sheaves 335, 340 are in mutual engagement through pin 350, engaging first sheave recess 380, the second sheave 335 also commences to slide.
In this position the sheaves 335, 340 are positioned in the dual spreader arrangement and so if desired, the head blocks may now be lifted free from the frame 390 ready for use.
However, as the separating device 310 is fully extended, its functionality as a separating device is limited. Accordingly, the separating device must be repositioned to a usual orientation and so must retract. In order to effect this, the separating device pin 330 withdraws from the recess in the first sheave and thereby releasing, temporarily, the separating device 310 from the first head block 316. As shown in
In this orientation several modes of relative movement are available including lateral separation by extending both linear actuators at the same time and for the same distance. Skewing of the head blocks 315, 315 can be achieved by differential extension or retraction of the linear actuators 320A, 320B. An offset of the head blocks 315, 316 can be effected by use of the offset actuators 420A, 420B and so moving the head blocks 315, 316 relative to each other parallel to the longitudinal axes of said head blocks.
Number | Date | Country | Kind |
---|---|---|---|
SG 200703049-7 | May 2007 | SG | national |
SG 200703728-6 | May 2007 | SG | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/SG08/00150 | 4/30/2008 | WO | 00 | 11/2/2009 |