Claims
- 1. In a box-finishing machine including a rotatable major repeat cylinder having a repeat length, a stack of corrugated sheets and nip rolls rotatable in opposite directions at a predetermined surface velocity for feeding corrugated sheets to the repeat cylinder; apparatus for positively feeding a single sheet from the stack of corrugated sheets to the nip rolls comprising in combination feed means engageable with a sheet to drive it to said nip rolls, and drive means for driving said feed means such that the sheet is positively fed to the nip rolls by said feed means at a velocity matched to said predetermined surface velocity of said nip rolls and wherein said drive means includes a first drive member operable at a variable velocity and a second drive member operable at a constant velocity, and wherein said feed means includes a first wheel rotatable by said drive means at a variable velocity to engage and feed a sheet from the bottom of a stack and a second wheel rotatable by said drive means at a constant velocity.
- 2. The apparatus defined in claim 1 wherein said wheels have a friction surface engageable with the sheet to positively drive the sheet.
- 3. The apparatus defined in claim 1 wherein said drive means controls the velocity of said feed means between nearly zero velocity for initially engaging the sheet and said predetermined matched velocity for driving the sheet to said nip rolls.
- 4. The apparatus defined in claim 1 wherein said drive means controls the velocity of said feed means between absolute zero velocity for initially engaging the sheet and said predetermined matched velocity for driving the sheet to said nip rolls.
- 5. The apparatus defined in claim 1 wherein said drive means includes a single output for driving said feed means.
- 6. The apparatus defined in claim 1 including means for urging the sheet on said feed means during movement towards said nip rolls.
- 7. The apparatus defined in claim 6 wherein said last defined means includes a pressure differential across said sheet.
- 8. The apparatus defined in claim 1 including means for changing the elevation of one of said sheet and feed means.
- 9. The apparatus defined in claim 1 wherein said drive means includes a planetary drive system.
- 10. In a box finishing machine as defined in claim 1 wherein said second wheel is rotatable by said drive means at a constant velocity for at least a portion of a cycle.
- 11. Apparatus for feeding corrugated sheets from a stack of corrugated sheets downstream to a box-making machine, the apparatus combining in combination,a plurality of feeder elements engageable with the sheets to successively feed the sheets, means for urging the sheets on at least one of the feeder elements as the sheets are being fed thereby, means for driving one of the feeder elements at a variable velocity, and means for driving a second feeder element at a constant velocity, and wherein said second feeder element is downstream of said first feeder element and wherein said means for driving said one feeder element accelerates said one feeder element whereby each sheet is accelerated and subsequently driven at a constant velocity, and wherein there is further included a transmission means including said means for driving said one feeder element and said means for driving said second feeder element, said transmission means including a constant speed input and a variable speed input.
- 12. Apparatus defined in claim 11 wherein said transmission means includes a single output.
- 13. Apparatus defined in claim 12 wherein said output drives both of said first and second feeder elements.
- 14. Apparatus defined in claim 11 wherein said constant speed input drives the second feeder element at a constant velocity for at least a portion of a cycle.
- 15. Apparatus for feeding corrugated sheets downstream to a box-making machine, the apparatus comprising in combination,a plurality of feed elements engageable with the sheets to successively feed the sheets, means for urging the sheets on at least one of the feeder elements as the sheets are being fed thereby, means for driving one of the feeder elements at a variable velocity, and wherein said means for driving said one feeder element at variable velocity includes a planetary system.
- 16. Apparatus for feeding corrugated sheets from a stack of corrugated sheets downstream to a box-making machine, the apparatus comprising in combination,a plurality of feed elements engageable with the sheets to successively feed the sheets, said plurality of feeder elements including a first feeder element and a second feeder element located downstream relative to said first feeder element, means for driving said second feeder element at a constant velocity for driving said sheets at a constant velocity, means for driving said first feeder element with acceleration for accelerating said sheets prior to being driven at constant velocity.
- 17. Apparatus defined in claim 16 wherein said plurality of said feeder elements includes a first plurality of feeder elements and a second plurality of feeder elements located downstream relative to said first plurality of feeder elements,means for driving said second plurality of feeder elements at a constant velocity for driving said sheets at a constant velocity, and means for driving said first plurality of feeder elements with acceleration whereby the sheets are accelerated and then driven at constant velocity.
- 18. Apparatus defined in claim 16 wherein said means for driving said second feeder element drives said second feeder element at a constant velocity for at least a portion of a cycle.
- 19. A sheet feeding apparatus capable of feeding a single sheet from a stack of corrugated sheet that travels from a feed end to a delivery end, comprising:a support for the sheet, said support including the feed end and the delivery end and having feed elements; said feed elements comprising a first feed element driven at a variable speed and a second feed element driven at a constant speed; suction means for holding the sheets against said second feed element while being fed thereby; and a variable speed generating mechanism for driving said first feed element, said variable speed generating mechanism including a constant speed output segment.
- 20. A sheet feeding apparatus as set forth in claim 19, wherein said first feed element comprises a plurality of feed elements arranged in rows which extend transverse to the direction of travel of said sheet from said feed end toward said delivery end.
- 21. A sheet feeding apparatus as set forth in claim 20 further comprising:a clearing mechanism adjacent said first feed element.
- 22. A sheet feeding apparatus as set forth in claim 21 wherein said clearing mechanism further comprises:a lowering mechanism capable of vertical movement; an actuator contacting said lowering mechanism, said actuator having a cam follower; and a clearing cam having a relieved surface; said cam follower contacting said relieved surface thereby causing said lowering mechanism to move vertically to allow said sheet to contact said first feed element.
- 23. A sheet feed apparatus as set forth in claim 19, wherein said second feed element comprises a plurality of feed elements arranged in rows which extend transverse to the direction of travel of said sheet from said first feed elements toward said delivery end.
- 24. A sheet feeding apparatus as set forth in claim 23, wherein said constant speed output segment of said variable speed generating mechanism is maintained at least until said sheet is contacting the minimum number of rows of said second plurality of feed elements necessary to control said sheet.
- 25. A sheet feeding apparatus as set forth in claim 19, further comprising:a vacuum provided adjacent said first feed element, said vacuum creating a vacuum pressure for maintaining said sheet in contact with said first feed element.
- 26. A sheet feeding apparatus as set forth in claim 25, wherein said support further comprises:a wheel box, said feed elements being disposed within said wheel box; and a vacuum partition disposed within said wheel box, said vacuum partition creating a vacuum chamber allowing said vacuum to be provided adjacent selected feed elements.
- 27. A sheet feeding apparatus as set forth in claim 19, wherein said variable speed generating mechanism generates a motion cycle further comprising:an acceleration segment.
- 28. A sheet feeding apparatus as set forth in claim 27, wherein said variable speed generating mechanism generates a motion cycle further comprising:a deceleration segment.
- 29. A sheet feeding apparatus as set forth in claim 27, wherein during said acceleration segment, said first feed element accelerates from zero velocity to said constant speed.
- 30. A sheet feeding apparatus as set forth in claim 19, wherein said first feed element comprises a first plurality of feed elements arranged in rows which extend transverse to the direction of travel of said sheet; andsaid second feed element comprises a second plurality of feed elements arranged in rows transverse extending to the direction of travel of said sheet, said first plurality of feed elements transferring said sheet from said feed end to said second plurality of feed elements.
- 31. A sheet feeding apparatus as set forth in claim 30, wherein when said sheet is transferred from said first plurality of feed elements to said second plurality of feed elements, said sheet is supported by both said first plurality of feed elements and said second plurality of feed elements.
- 32. A sheet feeding apparatus as set forth in claim 30, further comprising:a feed gate provided above said first plurality of feed elements between said feed end and said delivery end, said feed gate and said support defining a gap means for limiting the number of sheets transferred to said delivery end at one time.
- 33. A sheet feeding apparatus as set forth in claim 30 wherein said sheet has a leading and a trailing edge; andsaid constant speed output segment is maintained at least until said leading edge contacts one of said second plurality of feed element adjacent said delivery end.
- 34. A sheet feeding apparatus as set forth in claim 19, wherein the speed of said constant speed output segment is substantially equal to the constant speed of said second feed element.
- 35. A sheet feeding apparatus as set forth in claim 19, wherein said feed elements comprise feed wheels.
- 36. A sheet feeding apparatus as set forth in claim 19, wherein said variable speed generating mechanism comprises:a driver element having a geared portion; and a driven element having a geared portion, said constant speed output segment generated when said driver element geared portion and said driven element geared portion intermesh with each other.
- 37. A sheet feeding apparatus as set forth in claim 19, wherein said variable speed generating mechanism further comprises:a driver element having an acceleration roller; and a driven element having a slot; said deceleration generated by said variable speed generating mechanism being generated when said acceleration roller is received within said slot.
- 38. Sheet feeding apparatus as defined in claim 19 wherein said second feed element is driven at a constant speed for a least a portion of a cycle.
- 39. A sheet feeding apparatus capable of feeding a single sheet from a stack of corrugated sheets that travels from a feed end to a delivery end, comprising:a support for the sheet, said support including the feed end and the delivery end and having feed elements; said feed elements comprising a first plurality of feed elements and a second plurality of feed elements; said first plurality of feed elements arranged in a first plurality of rows which extend transverse to the direction of travel of the sheet from the feed end to said second plurality of feed elements; said second plurality of feed elements arranged in a second plurality of rows which extend from said first plurality of feed elements to the delivery end; suction means for holding the sheet against said second plurality of feed elements while being fed thereby; means for driving said first plurality of feed elements at a variable speed; and means for driving said second plurality of feed elements at a constant speed.
- 40. Sheet feeding apparatus defined in claim 39 wherein said means for driving said second plurality of feed elements drives said second plurality of feed elements at a constant speed for a least a portion of a cycle.
- 41. Apparatus for feeding corrugated sheets from a stack of corrugated sheets downstream to a box-making machine, the apparatus combining in combination,a plurality of feeder elements engageable with the sheets to successively feed the sheets, means for urging the sheets on at least one of the feeder elements as the sheets are being fed thereby, means for driving one of the feeder elements at a variable velocity, means for driving a second feeder element at a constant velocity, and wherein said second feeder element is downstream of said first feeder element and wherein said means for driving said one feeder element accelerates said one feeder element whereby each sheet is accelerated and subsequently driven at a constant velocity, and wherein said transmission means includes a planetary system.
Parent Case Info
This application is a continuation of our application Ser. No. 07/257,063 filed Oct. 13, 1988, entitled Method and Apparatus for Feeding Sheets now U.S. Pat. No. 5,184,811.
US Referenced Citations (10)
Continuations (1)
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Number |
Date |
Country |
Parent |
07/257063 |
Oct 1988 |
US |
Child |
07/662034 |
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US |