The invention relates generally to the field of the evaluation of wellbore casing. More specifically the present invention relates to a method and apparatus to provide for the analysis of the bond securing casing within a wellbore environment by producing and recording characteristics of waveforms traversing casing and cement.
As illustrated in
To detect possible defective cement bonds, downhole tools 14 have been developed for analyzing the integrity of the cement 9 bonding the casing 8 to the wellbore 5. These downhole tools 14 are lowered into the wellbore 5 by wireline 10 in combination with a pulley 12 and typically include transducers 16 disposed on their outer surface formed to be acoustically coupled to the fluid in the borehole. These transducers 16 are generally capable of emitting acoustic waves into the casing 8 and recording the amplitude of the acoustic waves as they travel, or propagate, across the casing 8. Characteristics of the cement bond, such as its efficacy, integrity and adherence to the casing, can be determined by analyzing characteristics of the acoustic wave such as attenuation. Typically the transducers 16 are piezoelectric devices having a piezoelectric crystal that converts electrical energy into mechanical vibrations or oscillations transmitting acoustic wave to the casing 8. Piezoelectric devices typically couple to a casing 8 through a coupling medium found in the wellbore. Coupling mediums include liquids that are typically found in wellbores. When coupling mediums are present between the piezoelectric device and the casing 8, they can communicate the mechanical vibrations from the piezoelectric device to the casing 8. However, lower density fluids such as gas or air and high viscosity fluids such as some drilling mud may not provide adequate coupling between a piezoelectric device and the casing 8. Furthermore, the presence of sludge, scale, or other like matter on the inner circumference of the casing 8 can detrimentally affect the efficacy of a bond log acquired with a piezoelectric device. Thus for piezoelectric devices to provide meaningful bond log results, they must cleanly contact the inner surface of the casing 8 or be employed in wellbores, or wellbore zones, having liquid within the casing 8. Another drawback faced when employing piezoelectric devices for use in bond logging operations involves the limitation of variant waveforms produced by these devices. Fluids required to couple the wave from the transducer to the casing only conduct compressional waves, thus limiting the wave types that can be induced in or received from the casing. A great deal of information is derivable from variant acoustical waveforms that could be used in evaluating casing, casing bonds, and possibly even conditions in the formation 18. Therefore, there exists a need to conduct bond logging operations without the presence of a particular couplant. A need exists for a bond logging device capable of emitting and propagating into wellbore casing numerous types of waveforms, and recording the waveforms.
The method and apparatus of the present invention provides for inducing and measuring acoustic waves, including shear waves, within a wellbore casing to facilitate analysis of wellbore casing, cement and formation bonding. An acoustic transducer is provided that is magnetically coupled to the wellbore casing and is comprised of a magnet combined with a coil, where the coil is attached to an electrical current. The acoustic transducer is capable of producing and receiving various waveforms, including compressional waves, shear waves, Rayleigh waves, and Lamb waves. The transducer remains coupled to the wellbore casing as the tool traverses portions of the casing.
A downhole tool is provided for measuring acoustic waves traversing a wellbore casing. The transducers may remain coupled to the wellbore casing as the tool traverses sections of the wellbore. The transducer comprising a magnet and a coil mounted on the tool for generating acoustic vibrations into the wellbore casing and detecting the emitted signal. The transducer magnetically couples to said casing. The coil may be disposed between the magnet and the wellbore casing. The downhole tool may also comprise a microprocessor for processing the detected signals.
The present invention and its advantages will be better understood by referring to the following detailed description and the attached drawings in which:
While the invention will be described in connection with its preferred embodiments, it will be understood that the invention is not limited thereto. It is intended to cover all alternatives, modifications, and equivalents which may be included within the spirit and scope of the invention, as defined by the appended claims.
The present invention comprises a downhole tool disposable within a wellbore comprising a magnetically coupling transducer, a transmitter and/or receiver comprising a coil and a magnet. The term “magnet” as used in reference to the present invention is used in its commonly-understood manner to mean any device that creates a magnetic field or that produces a magnetic field external to itself. A magnet may be a permanent magnet, a direct current electromagnet, an alternating current electromagnet, or any other device creating a magnetic field. The coil and the magnet are combinable to produce an energy field capable of inducing or measuring waveforms within the wellbore casing. Optionally, the magnetic coupling transducer is an electromagnetic acoustic transducer. The magnetic coupling transmitter and the receiver can be disposed onto the downhole tool housing and the transmitter disposed onto the wellbore casing. The tool comprises a receiver capable of sensing the waveforms within the wellbore casing. The downhole tool can further comprise a sonde formed to house the magnetic coupling transducer, a transmitter and receiver; the tool can be insertable within the wellbore casing. Optionally included with the tool is an electrical source capable of providing an electrical current to the coil, which may be activated electrically and/or electrically modulated. The downhole tool may traverse substantially the entire cased portion of a wellbore, or only a portion of the cased wellbore, with the transducer in contact and magnetically coupled to the wellbore casing.
The magnetic coupling transmitter/receiver is capable of forming or receiving a wave within the casing. Such a wave may include compressional waves, shear waves, transversely polarized shear waves, Lamb waves, Rayleigh waves, and combinations thereof. The magnetic coupling transmitter and the receiver can be disposed at substantially the same radial location with respect to the axis of the housing. Alternatively, the magnetic coupling transmitter and the receiver can be disposed at varying radial locations with respect to the axis of the housing. Alternatively the magnetic coupling transmitter and the receiver can be disposed at substantially the same location along the length of the housing. The magnetic coupling transmitter and the receiver can be disposed at different locations along the length of the housing. Two or more rows of acoustic devices can be disposed radially with respect to the axis of the housing, wherein the acoustic devices include at least one magnetic coupling transmitter and at least one receiver. Optionally, these rows can be staggered or can be substantially helically arranged. Alternatively, any magnet/coil pair may serve as both a transmitter and a receiver at different times during the data acquisition or measurement process.
The present invention provides a method of inspecting the casing bond of a casing disposed within a wellbore. The method can involve combining a magnetic field with an electrical field to induce waveforms within the casing where the waveforms pass through the wellbore casing; sensing the waveforms propagating through the wellbore casing; and analyzing the waveforms propagating through the wellbore casing to determine the integrity of the casing bond. The method of the present invention can further comprise forming the magnetic field and the electrical field with a magnetically coupled transducer and receiving the reflected waves with a receiver. The method can also include adding an electrical source to the coil.
Additionally, the magnetically coupled transducer of the present method can comprise a magnet and a coil, wherein the magnet is selected from the group comprising a permanent magnet, a direct current electromagnet, and an alternating current electro-magnet. Further, the magnetically coupled transducer can be comprised of one or more electromagnetic acoustic transducers. With regard to the present method, the waves induced by the combination of the magnetic field with the electrical field include those selected from the group comprising compressional waves, shear waves, Lamb waves, Rayleigh waves, and combinations thereof. Additionally, the present invention provides for a sonde disposed within the wellbore with a transducer magnetically coupled and in operative communication with the wellbore casing. The magnetically coupled transmitter and receiver can be disposed at substantially the same radial location with respect to the axis of the casing. Optionally, in the method of the present invention, the magnetically coupled transmitter and receiver can be disposed at varying radial locations with respect to the axis of the casing. Further, the magnetically coupled transmitter and receiver can be disposed at substantially the same location along the length of the casing or can be disposed at different locations along the length of the casing. The method can further include disposing two or more rows radially with respect to the axis of the casing, wherein each of the two or more rows includes at least one magnetic coupling transmitter and at least one receiver, each of the two or more rows can be staggered or can be helically arranged. Accordingly, one of the advantages provided by the present invention is the ability to conduct casing bond logging activities in casing irrespective of the type of fluid within the casing and irrespective of the conditions of the inner surface of the casing.
Additionally, the magnetically coupled transducer of the present method can comprise a magnet and a coil, wherein the magnet is one or more of a permanent magnet, a direct current electromagnet, and an alternating current electromagnet. Further, the magnetically coupled transducer can be an electromagnetic acoustic transducer. With regard to the present method, the waves induced by the combination of the magnetic field with the electrical field include compressional waves, shear waves, Lamb waves, Rayleigh waves, and combinations thereof. Additionally, the method of the present invention may comprise the magnetically coupled transducer with a receiver mounted to a sonde disposed within the casing, wherein the sonde is in operative communication with the surface. The magnetic coupling transmitter and the receiver can be disposed at substantially the same radial location with respect to the axis of the casing. Optionally, in the method of the present invention, the magnetic coupling transmitter and the receiver can be disposed at varying radial locations with respect to the axis of the casing. Further, the magnetically coupling transmitter and the receiver can be disposed at substantially the same location along the length of the casing or can be disposed at different locations along the length of the casing. The method can further include disposing two or more rows radially with respect to the axis of the casing, wherein each of the two or more rows includes at least one magnetic coupling transmitter and at least one receiver, each of the two or more rows can be staggered or can be helically arranged. Accordingly, one of the advantages provided by the present invention is the ability to conduct casing bond logging activities in casing irrespective of the type of fluid within the casing and irrespective of the conditions of the inner surface of the casing. An additional advantage of the present invention is the ability to induce and then detect numerous waveforms within the casing, combinations of waveforms within the casing, and simultaneous waveforms within the casing.
As illustrated in
For any particular transducer 20, more than one magnet (of any type for example permanent, electro-magnetic, etc.) may be combined within a unit; such a configuration enables inducing various waveforms and facilitating measurement and acquisition of several waveforms. A transducer 20 capable of transmitting or receiving waveforms in orthogonal directions is schematically illustrated in
In embodiments provided by the present invention that are illustrated schematically in
The coil 24 may be energized when the magnetically coupled transducer 20 is proximate to the casing 8 to produce acoustic waves within the material of the casing 8. For example the coil may be energized with a modulated electrical current. Thus the magnetically coupled transducer 20 operates as an acoustic transmitter.
The magnetically coupled transducer 20 can also operate as a receiver capable of receiving waves that traversed the casing and cement. The magnetically coupled transducer 20 may be referred to as an acoustic device. As such, the acoustic devices of the present invention function as acoustic transmitters or as acoustic receivers, or as both.
The present invention as illustrated in
Referring now again to the configuration of the acoustic transmitters 26 and acoustic receivers 28 of
While only two circumferential rows 34 of acoustic devices are shown in
Additional arrangements of the acoustic transducers 26 and acoustic receivers 28 disposed on a sonde 31 are illustrated in a series of non-limiting examples in
In operation of one embodiment of the present invention, a series of acoustic transmitters 26 and acoustic receivers 28 are included on a sonde 30 (or other downhole tool). The sonde 30 is then secured to a wireline 10 and deployed within a wellbore 5 for evaluation of the casing 8, casing bond, and/or formation 18. When the sonde 30 is within the casing 8 and proximate to the region of interest, the electrical current source can be activated thereby energizing the coil 24. Providing current to the coil 24 via the electrical current source produces eddy currents within the surface of the casing 8 as long as the coil 24 is sufficiently proximate to the wall of the casing 8. It is within the capabilities of those skilled in the art to situate the coil 24 sufficiently close to the casing 8 to provide for the production of eddy currents within the casing 8. Inducing eddy currents in the presence of a magnetic field imparts Lorentz forces onto the particles conducting the eddy currents that in turn causes oscillations within the casing 8 thereby producing waves within the wall of the casing 8. The coil 24 of the present invention can be of any shape, design, or configuration as long as the coil 24 is capable of producing an eddy current in the casing 8.
Accordingly, the magnetically coupled transducer 20 is magnetically “coupled” to the casing 8 by virtue of the magnetic field created by the magnetically coupled transducer 20 in combination with the eddy currents provided by the energized coil 24. Thus one of the many advantages of the present invention is the ability to provide coupling between an acoustic wave producing transducer without the requirement for the presence of liquid medium. Additionally, these magnetically induced acoustic waves are not hindered by the presence of dirt, sludge, scale, or other like foreign material as are traditional acoustic devices, such as piezoelectric devices.
The waves induced by combining the magnet 22 and energized coil 24 propagate through the casing 8. These acoustic waves can further travel from within the casing 8 through the cement 9 and into the surrounding formation 18. At least a portion of these waves can be reflected or refracted upon encountering a discontinuity of material, either within the casing 8 or the area surrounding the casing 8. Material discontinuities include the interface where the cement 9 is bonded to the casing 8 as well as where the cement 9 contacts the earth formation (e.g. Z1 and Z2 of
As is known, the waves that propagate through the casing 8 and the reflected waves are often attenuated with respect to the wave as originally produced. The acoustic wave characteristic most often analyzed for determining casing and cement adhesion is the attenuation of the transmitted waves that have traversed portions of the casing 8 and/or cement 9. Analysis of the amount of wave attenuation can provide an indication of the integrity of a casing bond (i.e. the efficacy of the cement 9), the casing thickness, and casing integrity. The reflected waves and the waves that propagate through the casing 8 can be recorded by receiving devices disposed within the wellbore 5 and/or on the sonde. The sonde 30 may contain memory for data storage and a processor for data processing. If the sonde 30 is in operative communication with the surface through the wireline 10, the recorded acoustic waves can be subsequently conveyed from the receivers to the surface for storage, analysis and study.
An additional advantage of the present design includes the flexibility of producing and recording more than one type of waveform. The use of variable waveforms can be advantageous since one type of waveform can provide information that another type of waveform does not contain. Thus the capability of producing multiple types of waveforms in a bond log analysis can in turn yield a broader range of bond log data as well as more precise bond log data. With regard to the present invention, not only can the design of the magnet 22 and the coil 24 be adjusted to produce various waveforms, but can also produce numerous wave polarizations.
The shapes and configurations of these waves are illustrated in
The present invention offers significant operating advantages over prior art tools due to its insensitivity to heavy or gas-cut borehole fluids, fast formations, temperature and pressure variations, and moderate tool eccentering. The invention is essentially unaffected by various borehole fluids because the offset arms 44 of the tool pads 29 provide for transducers 20 that are coupled magnetically against the casing interior wall where actual measurements are acquired. This enables good results in heavy or gas-cut, mud-filled boreholes. The invention is not affected by “mud” arrivals and can be used effectively in large-diameter pipe and may log a well with a variety of casing sizes on a single pass.
The present invention is effective in environments with fast formations. Using shear waves with short pad spacing does not allow sufficient distance for fast-formation arrivals to overtake casing-borne arrivals.
The present invention further provides for a downhole instrument, which may be sonde 32 of
The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While various embodiments of the invention have been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. Various modifications will be apparent to those skilled in the art. It is intended that all variations within the scope and spirit of the appended claims be embraced by the foregoing disclosure.
This patent application is a continuation in part of U.S. patent application Ser. No. 10/802,612 filed on Mar. 17, 2004 entitled “Use of Electromagnetic Acoustic Transducers in Downhole Cement Evaluation” by Alexei Bolshakov, Vladimir Dubinsky, Douglas Patterson and Joseph Gregory Barolak.
Number | Date | Country | |
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Parent | 10802612 | Mar 2004 | US |
Child | 10971485 | Oct 2004 | US |