The object of the invention is a method as defined in the preamble of claim 1.
The object of the invention is also an apparatus as defined in the preamble of claim 13.
The invention relates generally to material conveying systems, such as to partial-vacuum conveying systems, more particularly to the collection and conveying of wastes, such as to the conveying of household wastes.
Systems wherein wastes are conveyed in piping by means of a pressure difference or suction are known in the art. In these, wastes are conveyed long distances in the piping by sucking. It is typical to these systems that a partial-vacuum apparatus is used to achieve a pressure difference, in which apparatus a partial vacuum is achieved in the conveying pipe with partial-vacuum generators, such as with vacuum pumps or with an ejector apparatus. A conveying pipe typically comprises at least one valve means, by opening and closing which the replacement air coming into the conveying pipe is regulated. Input points, such as refuse chutes, are used in the systems at the material input end, into which input points material, such as waste material, is input and from which the material to be conveyed is conveyed into a conveying pipe by opening a discharge valve means. The conveying of wastes occurs mainly by the aid of an air flow produced by a pressure difference. The air flow is generally brought about by sucking air through the piping. Waste material, such as e.g. waste material packed into bags, is conveyed from an input point into a conveying pipe and onwards into a separating device, where the wastes are separated from the transporting air. In connection with the separating device can be a transfer device, such as a transfer device arranged on a cylinder-piston combination, with which transfer device the wastes are transferred from the separating device into a waste container, e.g. into a freight container.
The aim of the present invention is to achieve an entirely new type of solution for a transfer device in a pneumatic wastes conveying system, more particularly between a separating device and a waste container, by the aid of which transfer device the drawbacks of prior-art solutions are avoided. One aim of the invention is to achieve a method and a transfer device having reliable operation, advantageous transfer distance and good capacity for the application target. On the other hand, one aim is achieve a method and a transfer device wherein a separate waste container can be removed/replaced from being in connection with the transfer device even though the waste conveying system, such as piping and a separating device, are in operation. In this case typically a partial vacuum prevails in the piping and in the separating device.
The method according to the invention is mainly characterized by what is stated in the characterization part of claim 1.
The method according to the invention is also characterized by what is stated in claims 2-12.
The apparatus according to the invention is mainly characterized by what is stated in the characterization part of claim 13.
The apparatus according to the invention is also characterized by what is stated in claims 14-22.
The solution according to the invention has a number of important advantages. With the arrangement according to the invention it is possible to keep a waste conveying system in operation, such as having a continuous partial vacuum in the piping and in the separating device, also when a separate waste container is being replaced. By arranging a transfer member, comprising a double-action or at least a double-phase actuator i.e. a drive device with at least two operating states, in the connecting channel between the separating device and the transferable waste container, with which transfer member on the one hand effective transfer capability and a long transfer capacity is achieved, a drive apparatus of a shut-off means can be simultaneously achieved. According to the invention, the apparatus can also be used to cut possible material pieces causing a blockage and thus clear and prevent/reduce clogging of the apparatus. By using two drive means, such as cylinder-piston units, as actuators of a drive device, effective operation of the transfer member is achieved and sufficient operating distance and transfer capacity is obtained. The solution according to the invention shortens the stroke length of an individual drive means, such as of a cylinder-piston unit. At the same time the space requirement can be reduced. In addition, the drive apparatus can be effectively utilized simultaneously as a drive device of a shut-off means. By connecting a first drive means, such as a cylinder-piston unit, by the aid of a coupling part to a second drive means, such as a cylinder-piston unit, and for moving along with the movement of it, a sufficient operating distance and effective transfer capacity can be achieved, in which case at the same time versatile drive possibilities of the drive means are enabled. With the solution according to the invention, the transfer member can be moved with a second drive means, such as with a cylinder-piston unit, more frequently and with the first drive means, such as with a cylinder-piston unit, only at intervals, i.e. typically less frequently. By using a differential switch in the control of the drive means, energy can be saved. Alternatively, faster action of the drive means is achieved. With the control of the drive means very versatile operation of the apparatus is achieved.
With the solution according to the invention a highly effective and multipurpose transfer device is achieved in connection with pneumatic waste conveying systems, more particularly in applications in which waste is conveyed from a separating device into a separate waste container detachable from the system.
In the following, the invention will be described in more detail by the aid of an embodiment with reference to the attached drawings, wherein
The storage part 3 of the separating device 1 comprises, in the embodiment of the figure, a section 4 tapering conically towards the bottom part. In the embodiment of
A connecting channel 9 between the output aperture 6 for material of the storage part 3 of the separating device and the input aperture 25 of a separate waste container 26 is arranged in connection with the separating device 1, which connecting channel comprises an input aperture 8, which is arranged face-to-face with the output aperture 6 of the storage part 3 of the separating device and the connecting channel 9 has an output aperture 9′, which can be arranged face-to-face with the input aperture 25 of the separate waste container 26. The connecting channel 9 is connected to the bottom part 5 of the storage part 3 of the separating device with a collar part 7.
A transfer member 10 is arranged in the connecting channel 9 so as to move between at least two positions. The transfer member is arranged to transfer waste material, which is conducted from the input aperture 8 into the connecting channel 9, in the connecting channel towards its output aperture 9′ and onwards into a separate waste container 26 from the input aperture 25, or at least to the proximity of the input aperture 25. The transfer member can, in connection with the transfer, simultaneously also compress the waste to be transferred to be denser, i.e. to compact the waste into the separate waste container 26.
In the first position (which is presented in
The transfer member 10 is arranged to be moved such that it can be transferred to and fro in the connecting channel 9 with the drive device. According to one preferred embodiment the transfer member 10 can be moved such that at first the transfer member is moved from a first position (
The drive means, such as a piston-cylinder combination, is typically operated by a spring, is hydraulically operated, or is operated by gas, or is operated by a combination of these. The drive means can also be some other corresponding component bringing about a movement. In the embodiments of the figures a hydraulic drive apparatus is used. For clarifying the operation of the hydraulic drive apparatus, a hydraulic diagram is also presented in
The transfer member 10 also has, according to
By moving the transfer member 10 in the connecting channel 9 from a first or second position into a third position, it can be ensured that the waste material to be transferred transfers from the connecting channel 9 into the waste container 26. In addition the waste material can simultaneously be compressed to become denser, preferably in the connecting channel 9 and in the separate waste container 26.
In the embodiment of the figures a shut-off means 27 of the input aperture 8 of the connecting channel 9 is arranged on the coupling part 18 for moving along with it. According to
For facilitating the moving of the shut-off means 27 and/or the transfer member 10, at least one support roller 20 is arranged on the drive device or on the coupling part 18. In the embodiment of the figures there are two support rollers 20. The support rollers can rest on the wall, more particularly the bottom wall, of the channel 9.
A support part 21 is arranged for the transfer member 10, which support part forms an elevation extending from the bottom wall of the channel 9 inwards into the channel, upon which a support roller 20 can be placed in the first or second position of the first operating state, when the second drive means 15, 16 is in the retracted position.
At the output aperture 9′ end of the connecting channel 9 is a section 9″, which extends inside the collar 24 of the input aperture 25 of the separate waste container. Other types of connection arrangements can be used.
An output air branch coupling 23 provided with a valve means is arranged between the input aperture 8 of the connecting channel 9 and the output aperture 9′, from which branch coupling suction can be brought about in the connecting channel 9 and, if necessary, in the separate waste container 26. Via the output air branch coupling 23 the desired partial vacuum is brought about in the connecting channel 9. When sufficient equilibrium is reached on the different sides of the channel closed by the shut-off means, the shut-off means 27 shifts owing to gravity and owing to the fact that the transfer member 10 and the elevated part 21 on the bottom of it shift towards the output aperture 9′, in which case the support roller 20 that is against elevated part 21 shifts against the bottom wall of the connecting channel. In this case the coupling part 8 and the shut-off means 27 are able to move in the figure downwards, in which case a gap forms between the shut-off means 27 and the input aperture of the connecting channel
The output air branch coupling 23 can be closed and operation in respect of the transfer member 10 can again be continued. The shut-off means 27 is shifted by the aid of a drive device, preferably with the second drive means 15, 16, such as with a cylinder-piston combination, into the initial position (at first
When the separate waste container 26 has been replaced it is often advantageous to bring about a partial vacuum in the connecting channel 9 and in the separate waste container before the removal of the shut-off means 27 from in front of the input aperture 8 and the opening of the connection from the storage space 3 of the separating device to the connecting channel 9 and onwards into the separate waste container. In this case the passage of the air flow into the separating device from the direction of the connecting channel can be prevented. A partial vacuum also facilitates the removal of the shut-off means 27 from in front of the input aperture. If the partial vacuum of the separate waste container is greater than in the storage space of the separating device, waste can be transferred, owing to the removal of the shut-off means, momentarily from the separating device into a separate waste container also without movement of the transfer member 10.
By using two drive means 12, 13; 15, 16 as actuators of a drive device, effective operation of the transfer member 10 is achieved and sufficient operating distance and transfer capacity is obtained. In addition, the drive apparatus can be effectively utilized simultaneously as a drive device of a shut-off means 27.
With the solution according to the invention a highly effective and multipurpose transfer device is achieved in connection with pneumatic waste conveying systems, more particularly in applications in which waste is transferred from a separating device to a separate waste container detachable from the system.
The first drive means 12, 13 is, in the embodiment of the figures, a cylinder-piston unit, which comprises a cylinder part 12, into which a first piston part 13 is arranged in a sealed manner onto the wall of the cylinder space of the cylinder part. The first piston part 13 is arranged movably in the cylinder space to move between a first position, in which the first piston part 13 is in a retracted position (in
The second drive means 15, 16 is, in the embodiments of the figures, a cylinder-piston unit, and comprises a cylinder part 15, into which a second piston part 16 is arranged in a sealed manner onto the wall of the cylinder space of the cylinder part. The second piston part 16 is arranged movably in the cylinder space to move between a first position, in which the second piston part 16 is in a retracted position (in
In
12 Cylinder
13 Piston rod
15 Cylinder
16 Piston rod
18 Coupling means
51 Pressure medium reservoir
52 Motor
53 Hydraulic pump
54 Coupling
55 Pressure sensor and meter
56 Medium pathway
57 Medium pathway (Outlet line)
58 Medium pathway
59 Medium pathway
60 Medium pathway
61 Control valve
62 Control valve
66 Pressure relief unloading valve
67 Filter and dirtiness sensor
68 Pressure medium cooler and temperature sensor
69 Surface height indicator
73 Drive means (Cylinder-piston-unit)
74 Drive means (Cylinder-piston-unit)
The control valves 61, 62 have on the left a position in which when they are in this position pressure medium is conducted to the cylinder space of the drive means, to the piston side, in which case it acts on the drive means on the whole surface area of the piston. In this case the piston rod 13; 16 tries to move outwards, i.e. to the right in the figure. The medium channel on the piston rod side is in this case connected to be a return line to the medium reservoir.
In the control valves 61, 62 the position on the extreme right-hand side is that in which the medium channels are conducted crossways. In this case pressure medium is conducted from the pump to the piston rod side of the drive means, in which case the piston shifts in the figure to the left and the piston rod shifts inwards. The piston side is connected to a return line to the pressure medium reservoir.
The control valves 61, 62 also have a third position, i.e. a center position, the valves in the diagram of
In
The invention thus relates to a method for handling waste material in a pneumatic pipe transport system, wherein waste material is fed in from an input point into conveying piping, and conveyed in the conveying piping, mainly by the aid of suction/a pressure difference and/or a flow of transporting air, onwards to a separating device 1, in which the waste material to be transported and the transporting air separate from each other, from which separating device the waste material is transferred onwards to a separate waste container 26. Waste material is transferred, or is transferred and compressed to become denser, from the separating device 1 into a separate waste container 26 in a connecting channel 9 arranged between them with a transfer member 10 from the input aperture 8 of the connecting channel towards the output aperture 9′ and onwards into a separate waste container 26, and in which method the connection from the separating device 1 to the connecting channel 9 is closed at least during the detachment of the waste container 26. According to one embodiment the transfer member is moved with a drive device having at least two operating states.
According to one embodiment the transfer member 10 is moved with a drive device 12, 13, 14, 15, 16, which has at least a first operating state, in which waste material is transferred by moving, with the first drive means 12, 13; 73 of the drive device, the transfer member 10 a part of the distance in the connecting channel 9, at least a second operating state, in which waste material is transferred from the connecting channel 9 into the waste container 26 by moving, moved by the second drive means 15, 16; 74 of the drive device, both the first drive means 12,13, 74 and the transfer member 10, and which has at least a third operating state, in which the connection from the separating device 1 to the connecting channel 9 is closed with the shut-off means 27.
According to one embodiment the shut-off means 27, preferably an edge 28, is used to cut a detrimental object 30 that is in the connecting channel and causing a blockage or preventing movement of the transfer member.
According to one embodiment the shut-off means 27 is moved with a second drive means 15, 16.
According to one embodiment the first drive means 12, 13; 73 is connected with a coupling part 18 to a moving part of the second drive means 15, 16; 74 for moving along with it.
According to one embodiment the shut-off means 27 is brought to be placed against the walls of the chamber 9 in the proximity of the input aperture 8 of the chamber.
According to one embodiment the drive device is supported on the bottom wall of the connecting channel, e.g. with a support roller 20 that reduces friction.
According to one embodiment a partial vacuum is maintained in the separating device 1 and/or the separating device is maintained in operation also during the detachment/replacement of a separate waste container 26.
According to one embodiment the separate waste container 26 is detached from the connection with the connecting channel 9 when the shut-off means 27 is in the closing position.
According to one embodiment in the method an exhaust air duct 23 is opened when a separate waste container 26 is connected to the connecting channel 9, for achieving a partial vacuum in the connecting channel and/or in the separate waste container after connection of the container.
According to one embodiment in the method waste material, more particularly household waste material, is transferred from the separating device via the connecting channel into a separate waste container.
According to one embodiment in the method cylinder-piston units are used as drive means 12, 13; 73; 15, 16; 74, which cylinder-piston units are controlled with control valves 61, 62, with which a differential switch can be selected as one form of use of the drive means.
The invention also relates to an apparatus for handling material in a pneumatic pipe transport system, which comprises at least one input point, conveying piping and also means for conveying material in the conveying piping, mainly by the aid of suction/a pressure difference and/or a flow of transporting air, to a separating device, where the material to be transported is separated from the transporting air, and also a separate waste container and means 10, 12, 13, 15, 16 for transferring waste material that has accumulated in the separating device 1 from the separating device into the waste container 26. The apparatus comprises a connecting channel 9 arranged between the separating device 1 and the separate waste container 26, in which connecting channel a transfer member 10 and a drive device 12, 13, 14, 15, 16 is arranged for moving the transfer member 10 between at least two positions, and that the apparatus comprises a shut-off means 27 for closing the connection from the separating device 1 to the connecting channel 9 at least during the detachment of the waste container 26. According to one embodiment the drive device is having at least two operation states.
According to one embodiment the drive device 12, 13, 14, 15, 16 has a first operating state, in which the transfer member 10 is arranged to be moved with the first drive means 12, 13; 73 of the drive device a part of the distance in the connecting channel 9, a second operating state, in which the second drive means 15, 16; 74 of the drive device is arranged to transfer the first drive means 12,13; 73 and the transfer member 10, and at least one third operating state, in which the shut-off means 27 is arranged to close the connection from the separating device 1 to the connecting channel 9.
According to one embodiment the shut-off means 27, preferably an edge 28, is configured to function as a cutting means for cutting a detrimental object 30 having an effect in the connecting channel 9.
According to one embodiment the shut-off means 27 is configured to be moved with a second drive means 15, 16; 74.
According to one embodiment the first drive means 12, 13; 73 is connected with a coupling part 18 to a moving part of the second drive means 15, 16; 74 for moving along with it.
According to one embodiment the shut-off means 27 is arranged on the coupling part 18 for moving along with it.
According to one embodiment the apparatus comprises means for placing the shut-off means 27 against the walls of the connecting channel 9 in the proximity of the input aperture 8 of the connecting channel.
According to one embodiment a means that reduces friction, e.g. a support roller 20, is arranged on the drive device.
According to one embodiment an exhaust air duct 23 is arranged in the connecting channel, for achieving a partial vacuum in the connecting channel 9 after connection of the waste container 26.
According to one embodiment the first drive means 12, 13; 73 and/or the second drive means 15, 16; 74 is a cylinder-piston unit, which cylinder-piston units are controlled with control valves 61, 62, with which a differential switch can be selected as one form of use of the drive means.
Typically the material is waste material, such as waste material arranged in bags. A refuse chute can be fitted to be a part of a pneumatic waste conveying system or it can be a separate part, in which waste material is conducted into the waste room, waste container or corresponding.
It is obvious to the person skilled in the art that the invention is not limited to the embodiments presented above, but that it can be varied within the scope of the claims presented below. The characteristic features possibly presented in the description in conjunction with other characteristic features can also, if necessary, be used separately to each other.
Number | Date | Country | Kind |
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20115900 | Sep 2011 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2012/050879 | 9/11/2012 | WO | 00 | 3/13/2014 |