Patent Application
20170096320
The present invention relates to a method and an apparatus for labeling and filling receptacles with pourable products, in particular carbonated liquids, such as sparkling water, soft drinks and beer, which the following description will refer to, although this is in no way intended to limit the scope of protection as defined by the accompanying claims.
The present invention may be also used to particular advantage for any type of receptacles, such as containers or bottles made of base components, like glass, plastics, aluminum, steel, and composite containers, and for any type of pourable product, such as non-carbonated liquids (including still water, juices, teas, sport drinks, liquid cleaners, wine, etc), emulsions, suspensions, high viscosity liquids and beverages containing pulps.
The above-mentioned receptacles are commonly filled with pourable products, capped, labeled and subjected to further packaging operations prior to be distributed as batches of receptacles to sale points.
In particular, the overall packaging process comprises manifold processing steps including for example, the rinsing, the sterilization, the filling, the labeling and the capping of the receptacles. The processing steps are typically performed by a variety of processing machines, such as rinsing machines, sterilization machines, filling machines, capping machines and labeling machines.
These processing machines can be defined by linear machines or, more commonly, by carousel-type machines. The following description will refer to carousel-type machines only, although this is in no way intended to limit the scope of protection of the present application.
Most typically, the filling and labeling of a succession of receptacles is performed while the receptacles are conveyed by one carousel-type conveyor during the filling process and while the receptacles are conveyed by another carousel-type conveyor during the labeling process. Furthermore, labeling of each receptacle is obtained before or after the filling thereof; in the latter case, each receptacle is also capped before labeling.
More recently, however, a new type of more compact machine has been proposed, which is capable of performing both the filling and labeling operations on the receptacles within one common carousel-type conveyor.
More specifically, each receptacle is fed by feeding means to the carousel, which continuously rotates around a central axis.
The carousel has, at its periphery, a plurality of handling units advancing along a path defined by the rotation of the carousel itself and each configured to carry one respective receptacle with its axis parallel to the carousel axis.
In particular, each handling unit comprises a pedestal configured to support the relative receptacle in a vertical position and to rotate the receptacle itself about its axis during advancement produced by the carousel.
Each handling unit further comprises a filling device apt to fill the relative receptacle with a pourable product during rotation of the carousel.
This new type of machine further comprises labeling means arranged peripherally adjacent to the carousel and adapted to transfer to the latter a succession of labels, in particular received by the receptacles carried by the respective handling units.
For this reason, the labeling means are further apt to supply a pattern of glue onto the back surface of each label, in particular in the proximity of a leading and trailing edge of the label itself. In use, at first the leading edge of each label is attached to the respective receptacle; upon further transfer of such label and upon rotation of the corresponding receptacle around its axis, the label is wrapped around the receptacle until finally the trailing edge is aligned and attached above the leading edge of the label itself.
In principle, these new machines allow for labeling the receptacles before the filling thereof.
A drawback of all the described apparatuses lies in the fact that the filling of each receptacle is performed independently of the correct application of the label attached to the receptacle itself. In some cases, however, an incorrect application of the labels on the respective receptacles may occur. In these cases, the receptacles are not suited to be distributed to the sale points. Accordingly, the filled and labeled receptacle must be disposed of, leading to undesired economical losses.
It is therefore an object of the present invention to provide a method and an apparatus for handling receptacles to overcome, in a straightforward and low-cost manner, the aforementioned drawback.
According to the present invention, there is provided an apparatus for handling a receptacle as claimed in claim 1 and a method for handling a receptacle as claimed in claim 10.
A non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
Number 1 in
Apparatus 1 comprises:
Apparatus 1 further comprises receptacle expelling means 8 arranged downstream of correct labeling detection means 7 along path P and adapted to selectively expel the receptacle 2 or the receptacles 2 from path P having an incorrectly applied label/labels 6.
Conveying means 3 comprise:
In particular, feeding means 9 comprise a plurality of star wheels 9a, 9b, two in the example of
Discharge means 13 comprise one or more star wheels 13a, 13b, two in the specific example of
With reference to
Accordingly, each handling unit 17 is advanced by carousel 11 along a circular path Q extending about axis A and through positions 10 and 12. Each handling unit 17 is apt to carry one respective receptacle 2, in particular in a vertical position, i.e. having a longitudinal axis D parallel to axis A. Furthermore, each handling unit 17 is configured to rotate the respective receptacle 2 around axis D during advancement along path P, in particular along portion P2.
It must be noted that portion P2 of path P corresponds to an arc of path Q, preferably greater than 270°. More specifically, portion P2 of path P is identical to path Q between transfer position 10 and transfer position 12.
Furthermore, labeling means 5 are placed peripherally adjacent to carousel 11, downstream of first transfer position 10 along path P, in particular along portion P2 of path P. Labeling means 5 are adapted to transfer a succession of labels 6 to carousel 11, each of which having a substantially rectangular configuration.
In particular, labeling means 5 are configured to feed, in a known manner, one label 6 to one respective handling unit 17 carrying one respective receptacle 2 for attaching such label 6 to the receptacle 2 itself during advancement of the latter along portion P2 of path P.
Labeling means 5 cooperate with carousel 11 at a label transfer position 18, interposed between transfer positions 10 and 12 along portion P2 of path P.
More specifically, labeling means 5 are configured to supply a pattern of glue onto the back side of each label 6, in particular in the proximity of a leading edge 6a and of a trailing edge 6b of the label 6 allowing for sticking the label 6 itself to the respective receptacle 2.
Each handling unit 17 and labeling means 5 are adapted to cooperate in such a manner to wrap one respective label 6 around one respective receptacle 2. In more detail, each label 6 is applied to the respective receptacle 2 starting from the leading edge 6a. Upon rotation of the receptacle 2 around axis D and further advancement of the label 6, this latter becomes wrapped around the receptacle 2 itself until finally the trailing edge 6b is superimposed on the leading edge 6a. Thereby, a seam section 6c of the wrapped-around label 6 is obtained (see
With reference to
Furthermore, filling means 4 comprise a plurality of filling devices 20 each of which is part of one respective handling unit 17 and each of which is configured to selectively feed the pourable product into one respective receptacle 2 as handling unit 17 advances along path Q and as the respective receptacle 2 advances along path P.
In more detail, peripheral portion 11a of carousel has a plurality of support assemblies 21 equally spaced angularly about axis A; each support assembly 21 is configured to support one respective handling unit 17, in particular one respective support device 19.
Each support assembly 21 comprises one respective opening 22 formed into peripheral portion 11a, and a respective support sleeve 23 protruding downwards from the edge of the opening 21 and parallel to axis A; in the specific example of
Each support device 19 comprises a support plate 25 rotatable around a rotation axis E parallel to axis A and adapted to receive and coaxially retain one respective receptacle 2.
Each support device 19 further comprises a support cylinder 26 coaxial with and connected to support plate 25 so as to rotate with the latter about axis E. Each support cylinder 26 engages both respective opening 22 and respective support sleeve 23.
Furthermore, each support device 19 comprises a drive unit 28 adapted to actuate rotation of the respective support plate 25 and support cylinder 26 around rotation axis E; consequently, drive unit 28 is adapted to rotate the respective receptacle 2 around its axis D.
Each drive unit 28 has an electric motor 29 having a casing 30, coaxially secured to a bottom end of the relative support sleeve 23, and an output shaft 31 supported in a rotatable manner by casing 29 and coupled to a bottom end of the respective support cylinder 26.
With further reference to
Each filling head 35 comprises a support block 36 secured, in a manner known per se and not shown, to the carousel 11 and terminating towards the respective receptacle 2 with a hollow body portion 37, in the specific example having a tubular configuration.
Each filling head 35 further comprises an outlet mouth 38 adapted to establish a fluid connection between a pourable product storage tank (not shown and known as such) and the inner of the respective receptacle 2.
Each outlet mouth 38 is rotatably housed within the respective support block 36, in particular within the respective hollow body portion 37.
In more detail, each outlet mouth 38 comprises:
As visible in
With reference to
The electronic control means 14 also comprise an activation/deactivation unit 49 for controlling each filling device 20 based on the correctness of the labeling of the respective receptacle 2.
In general, during the application of each label 6 onto the respective receptacle 2, the trailing edge 6b becomes superimposed on the leading edge 6a; accordingly, in the ideal case, as illustrated in
Furthermore, generally, a label 6 correctly applied on one respective receptacle 2 is aligned on the outer surface of the receptacle 2 itself and has an even surface structure (see
In particular, the correctness of the labeling is evaluated based on either one or a combination of the following criterions:
Accordingly, the calculation unit 48 virtually tags receptacles 2 as having correctly or wrongly applied labels 6.
Furthermore, the calculation unit 48 cooperates with the activation/deactivation unit 49 which selectively controls the filling of the receptacles 2 carried by the respective handling units 17. Advantageously, receptacles 2 having correctly attached labels 6 are filled and receptacles 2 having wrongly attached labels 6 are not filled. Thus, in one embodiment, the filling is not initiated prior to the detection of the correctness of application of the respective label 6 on one respective receptacle 2. In another embodiment, however, the filling of the respective receptacle 2 is started during or immediately after labeling so that the filling is interrupted immediately after determining the presence of a wrongly applied label 6.
More specifically, correct labeling detection means 7, in particular imaging device 47 in cooperation with the calculation unit 48 determine whether a label 6 is correctly applied based on analyzing the relative seam section 6d and/or the label surface structure. The activation/deactivation unit 49 cooperating with the correct labeling detection means 7 controls the filling means 4, in particular the respective filling devices 20 for selectively filling the receptacles 2 with the pourable product. A receptacle 2 having a correctly applied label 6 is filled with the pourable product by the respective filling device 20. A receptacle 2 having a wrongly applied label 6 is not filled by the respective filling device 20 or at least the filling is interrupted immediately after determining the wrong application of the label 6.
With reference to
More specifically, expelling means 8 comprise an pushing element 51 selectively activated to push the receptacles 2 having wrongly applied labels 6 out of path P. Expelling means 8 also comprise an expelled-receptacle magazine 52 placed peripherally adjacent to star wheel 13a and apt to collect the receptacles 2 expelled from path P by pushing element 51.
Furthermore, pushing element 51 comprises a piston 53 configured to be moved between a retracted position and an advanced position. Piston 53 is configured to contact the receptacles 2 during transition from the retracted position to the advanced position for transmitting a pushing force to the receptacles 2 to be expelled.
In the specific example shown, pushing element 51 acts on the receptacles 2 by means of a mechanically transmitted pushing force; however, it must be understood, that pushing element 51 can e.g. alternatively act by means of a pneumatic mechanism in which pressurized air transmits the pushing force for removing the receptacles 2 from path P and for directing them into the expelled-receptacle magazine 52. It must be further understood that also more than one pushing element 51 may be used.
Advantageously, expelled-receptacle magazine 52 is also configured to feed non-filled receptacles 2 to a recycling circuit (not shown) for recycling the expelled and non-filled receptacles 2.
Preferably, the recycling circuit is adapted to remove the wrongly applied labels 6 from the respective receptacles 2; to remove the remaining glue from the outer surface of the receptacles 2; and to clean the outer surface of such receptacles 2. Furthermore, these so treated receptacles 2 are fed to feeding means 9 for being reinserted into the receptacle handling process.
Alternatively, the recycling circuit can advance the receptacles 2 to recovering units (not shown) recovering the base components of the receptacles 2 themselves. Typically, this alternative allows for recovering the base components and inserting these into the production process, in particular for producing the receptacles 2 themselves.
In use, conveying means 3 advance a succession of receptacles 2 along path P from inlet position 1a to outlet position 1b.
In particular, feeding means 9 feed receptacles 2 to carousel 11. More specifically, feeding means 9 feed each receptacle 2 at first transfer position 10 to one respective handling unit 17 of carousel 11. Furthermore, each receptacle 2 is retained by one respective handling unit 17 and further advances along path P; in particular, each receptacle 2 advances along portion P2 of path P from first transfer position 10 to second transfer position 12.
During advancement along portion P2, each receptacle 2 is carried by the respective support plate 25 of the relative support device 19 of the corresponding handling unit 17, in particular in a vertical position, i.e. axis D of the receptacle 2 is parallel to axis A.
During advancement and prior to labeling of each receptacle 2, the receptacle 2 is pressurized, i.e. a pressurizing gas is led into the receptacle 2 in a known manner through central conduit 39 and pressurization circuit 40.
Furthermore, each drive unit 28 actuates rotation of the respective receptacle 2 around axis D during advancement along portion P2 of path P.
Labeling means 5 feed one respective label 6 to label transfer position 18 for transferring the label 6 to the respective receptacle 2.
Prior to feeding labels 6 to label transfer position 18 labeling means 5 apply a pattern of glue onto the back side of each label 6, in particular in the proximity of the respective leading and trailing edges 6a, 6b.
During further advancement of each label 6 towards the respective receptacle 2, at first, the leading edge 6a gets into contact with the outer surface of the receptacle 2, in particular of the pressurized receptacle 2. Upon rotation of the receptacle 2 around its axis D and further advancement of the receptacle 2 along portion P2 of path P label 6 is wrapped around the receptacle 2. Finally, the back side of the trailing edge 6b is applied to receptacle 2. In particular, trailing edge 6b is applied over the leading edge 6a already stuck to the receptacle 2, thereby, forming the seam section 6c.
Upon further advancement of the respective handling unit 17 along path Q and, accordingly, of the respective receptacle 2 along portion P2 of path P, correct labeling detection means 7 determine the correctness of the application of the respective label 6 on the receptacle 2 based on one or more of the above-identified criterions.
More specifically, correct labeling detection means 7, in particular imaging device 47, inspect/image the seam section 6c and/or the surface structure of the respective label 6. Then, electronic control means 14, in particular the calculation unit 48, check the correctness of the application of the respective label 6 by analyzing the seam section 6c and/or the surface structure of label 6 attached to the relative receptacle 2 and by confronting the obtained results with the predetermined criterions.
Upon further advancement of the respective handling unit 17 along path Q and, accordingly, of receptacle 2 along portion P2 of path P, the electronic control means 14 of apparatus 1 evaluate essentially two cases:
Alternatively, it is possible to start the filling process of the respective receptacle 2 during or immediately after labeling and prior or simultaneously to the detection of the correct application of the respective label 6. Then, in the case of a correct application, the filling process of the respective receptacle 2 is regularly continued. In the case of a wrong application, however, the filling process is interrupted prior to a complete filling of the respective receptacle 2.
Finally, respective handling unit 17 further advances to second transfer position 12. The respective receptacle 2 is transferred to discharge means 13 and advances towards outlet position 1b.
Receptacles 2 having wrongly applied labels 6 and further advancing along path P are expelled by expelling means 8 from path P at expelling position 50. In particular, these receptacles 2 are expelled from path P during advancement from second transfer position 12 to outlet position 1b. More specifically, pushing element directs the receptacles 2 having wrongly applied labels 6 to expelled-receptacle magazine 52. Then the receptacles 2 are fed to the recycling circuit. Alternatively, the receptacles 2 having wrongly applied labels 6 can be simply disposed of.
In particular, in the recycling circuit, the wrongly applied labels 6 of the expelled receptacles 2 are removed, the outer surfaces of the receptacles 2 are cleaned and the receptacles 2 are again subjected to the steps of application of labels 6, the detection of the correctness of the application of the labels 6 and the filling of the receptacles 2.
Receptacles 2 having correctly applied labels 6 are transferred at second transfer position 12 to discharge means 13 and are further advanced to outlet position 1b for feeding the receptacles 2 to further processing machines (not shown). In particular, receptacles 2 are capped and prepared for distribution to sale points.
In a possible variation only partially shown in
In this case, the apparatus 1 is adapted to apply two or more labels 6′, 6″, two in the example of
In the specific example shown in
In the specific case, the detection means 7′ comprise two imaging elements 47′, 47″. Imaging device 47′ is configured to inspect/image label 6′ and imaging device 47″ is adapted to inspect/image label 6″.
The electronic control means 14, in particular calculation unit 48, evaluate the relative orientation of label 6′ and label 6″ with respect to each other. In the specific example, label 6″ has a protrusion 6″e, in particular pointing to label 6″ applied on the same receptacle 2′. The protrusion 6″e is substantially aligned with respect to the seam section 6′d of the label 6′.
Overall, the relative orientation defines a further criterion for determining the correctness of the application of labels 6′, 6″ on each receptacle 2′. It must be understood, that, also in this case, the other criterions can be assessed for determining the correctness of application of labels 6′ and 6″.
The advantages of the method and handling apparatus 1 according to the present invention will be clear from the foregoing description.
In particular, the method and the apparatus 1 avoid filling of receptacles 2, 2′ which need to be removed from distribution. Thereby, pourable product is saved which otherwise needs to be discharged once filled into receptacles 2, 2′ having wrongly attached labels 6, 6′, 6″ leading to economical savings.
Furthermore, non-filled and expelled receptacles 2, 2′ can be re-utilized by feeding the receptacles 2, 2′ to a recycling circuit, which allows for feeding the expelled receptacles 2, 2′ to the feeding means 9 and thereby reinserting the already produced receptacle 2, 2′ into the filling process or, to, alternatively, recover the base components of the receptacles 2, 2′. In the latter case, the quality of the recycled base components is significantly higher with respect to receptacles which had contact with the pourable product.
Overall, the method and the apparatus 1 allow for a significant reduction in production costs.
Clearly, changes may be made to the method and handling apparatus 1 without, however, departing from the scope of protection as defined in the accompanying claims.
In a possible alternative embodiment not shown, the apparatus 1 may comprise distinct carousels for performing the labeling and filling of the receptacles.
In a further possible alternative embodiment not shown, expelling means 8 may be also arranged to directly act on the receptacles 2 having wrongly attached labels 6 during advancement by the carousel 11.
In another alternative embodiment not shown, the correct labeling detection means 7, 7′ may comprise a plurality of imaging elements arranged one after the other along path P.
In a further embodiment not shown, the imaging elements may comprise photo-detectors adapted to detect the light transmission in the area of the seam section 6c for determining the putative presence of areas 6d with single layer structure.
Finally, it must be understood that the present invention is also suited to be applied to the case that the labels have non-rectangular configuration and/or the label's leading and trailing edges do not superimpose each other once applied on the receptacles.
| Number | Date | Country | Kind |
|---|---|---|---|
| 15306558.6 | Oct 2015 | EP | regional |
