Claims
- 1. A method of improving combustion and ignition upon cold start of an internal-combustion engine having an intake manifold, the method comprising:
- storing engine heat in a change-of-state heat-absorbing substance disposed in heat-exchange relationship with the intake manifold while the engine is running, and
- maintaining an increased intake manifold temperature by gradually releasing heat from the change-of-state heat-absorbing substance to the inake manifold, as the manifold cools when the engine is at rest.
- 2. A method of improving fuel efficiency and decreasing exhaust emissions upon cold start of an internal-combustion engine having an intake manifold, a dual-chambered reservoir disposed on top of the manifold, and a first reversably-exothermically reactive substance in a lower chamber of said reservoir, the method comprising:
- introducing a second, corresponding, reversably-exothermically reactive substance from an upper chamber of said reservoir to the lower chamber of said reservoir,
- reacting said first substance with said second substance, thereby generating heat,
- transferring said generated heat to said intake manifold,
- starting said engine and running it until it reaches substantially operating temperature, thereby vaporizing said second substance, and
- transferring said vaporized second substance back to said upper chamber, to condense upon cooling of said second substance and to ready for re-mixing with said first substance upon restarting of said engine.
- 3. The method of claim 2 further comprising the step of continuously introducing a small amount of said second substance to the lower chamber of said reservoir when said engine is at rest, thereby reacting a small amount of said second substance with said first substance to generate heat and keep said engine warm for an extended period of time.
- 4. Apparatus for improving combustion and ignition upon cold start of an internal-combustion engine, comprising:
- change-of-state heat storage means disposed in heat-exchange relationship with the engine for absorbing engine heat from engine operation and hot soak following engine operation, and for maintaining increased engine temperature by gradually releasing stored heat back to the engine when the engine is at rest.
- 5. An improved internal-combustion engine having an intake manifold, and an exhaust manifold wherein the improvement comprises:
- a heat-storage reservoir in heat-exchange relationship with said intake manifold, and
- a heat-storage medium disposed in said heat-storage reservoir,
- whereby engine heat from operation of said engine is transferred from said intake manifold to said heat-storage medium, and whereby stored heat is transferred directly from said heat-storage medium to said intake manifold upon the cooling of said engine after shut-down, thereby maintaining an elevated intake manifold temperature for start-up.
- 6. The improved internal-combustion engine of claim 5 wherein said heat-storage medium is a change-of-state material having a melting point temperature which is less than the normal cycle temperature of said engine.
- 7. The improved internal combustion engine of claim 5 or 6 further comprising:
- a heat exchanger disposed in heat-exchange relationship with said exhaust manifold, and
- a heating coil passing from said heat exchanger through said heat-storage medium and then back to said heat exchanger.
- 8. The improved internal combustion engine of claim 7 having:
- an expansion chamber disposed along said heating coil outside said heat-storage reservoir,
- a control valve disposed along said heating coil outside said heat-storage reservoir,
- a thermostat disposed along said heating coil outside said heat storage reservoir, and
- a second heat-storage medium disposed inside said heating coil.
- 9. The improved internal-combustion engine of claim 8 wherein said second heat-storage medium is a change-of-state material having a melting point temperature which is less than the normal exhaust cycle temperature of said engine.
- 10. The improved internal-combustion engine of claim 5 wherein said reservoir comprises a bladder fitted over the top of said engine, said bladder extending at least over the outside of said intake manifold.
- 11. The improved internal-combustion engine of claim 5 wherein said reservoir comprises a chamber disposed below said air filter assembly, on top of and in heat-exchange relationship with said intake manifold.
- 12. The improved internal-combustion engine of claim 5 further comprising:
- a heat-exchanger disposed in heat-exchange relationship with said exhaust manifold, and
- a heat storage material conduit for transferring heat storage material from said reservoir to said heat exchanger and back to said reservoir.
- 13. The improved internal-combustion engine of claim 5 wherein said reservoir comprises a bladder of heat-conductive material adapted to fit over the top of said engine, said bladder having:
- a lower chamber extending at least over the outside of said intake manifold, said heat-storage medium being disposed in said lower chamber,
- an upper chamber in said bladder covering said lower chamber, and
- a second heat-storage medium in said upper chamber.
- 14. The improved internal-combustion engine of claim 13 wherein said first heat-storage medium is a change-of-state material having a melting point temperature which is less than the normal cycle temperature of said engine.
- 15. The improved internal-combustion engine of claims 13 or 14 wherein said second heat-storage medium is water.
- 16. The improved internal-combustion engine of claims 13 or 14 wherein said second heat-storage medium is a change-of-state material having a melting point temperature which is less than the normal cycle temperature of said engine.
- 17. The improved internal-combustion engine of claim 5 wherein said heat-storage reservoir comprises a plurality of heat-storage bags placed on top of said intake manifold, said bags comprising:
- a flexible casing,
- an insulating cover at the top of each said bag,
- a reflective top surface over said insulating cover, and
- a heat-conductive bottom surface on each said bag for heat exchange with said intake manifold.
- 18. The improved internal-combustion engine of claim 5 wherein said heat-storage reservoir comprises a cast chamber unitary with said intake manifold, substantially surrounding its functional passages.
- 19. The improved internal-combustion engine of claim 5 wherein said heat-storage reservoir comprises a container in heat-exchange relationship with said intake manifold, said container further comprising:
- a first chamber,
- a second chamber,
- a check valve connecting said first chamber with said second chamber, said check valve permitting fluid flow only from said second chamber to said first chamber, and
- a controllable recycling valve for selectively permitting fluid flow from said first chamber to said second chamber, said recycling valve connecting said first chamber and said second chamber,
- said heat-storage medium comprising a first substance disposed in said second chamber, said first substance being associated with a second substance, which second substance reversably exothermically reacts when mixed with said first substance,
- whereby, as said engine warms to normal operating temperature and surpasses the heat of reaction between said first substance and said second substance, said reaction ceases and said second substance separates as a gas from said first substance and passes through said check valve to said first chamber and,
- whereby said controllable recycling valve is opened upon engine start-up, permitting said second substance to mix again with said first substance and thereby generate heat which rapidly warms said intake manifold when additional manifold temperature is needed.
- 20. The improved internal-combustion engine of claim 19 further comprising:
- selectable control means for partially opening said controllable recycling valve to permit a continuous small flow of said second substance from said first chamber into said second chamber, to mix with said first substance and thereby generate heat to keep said engine warm between uses.
- 21. In an internal-combustion engine having an intake manifold and an air filter assembly, a heat-storage reservoir for maintaining elevated temperature in said intake manifold after said engine has been shut down, comprising:
- a bladder adapted to fit in heat-exchange relationship ovr the top of a said engine, said bladder having
- a lower chamber extending substantially over said intake manifold, and
- an upper chamber covering said lower chamber,
- a first heat-storage material in said lower chamber, and
- a second heat-storage material in said upper chamber.
- 22. The heat-storage reservoir of claim 21 wherein said first heat-storage material has a melting point temperature which is lower than the normal cycle temperature of said engine.
- 23. The heat storage reservoir of claim 21 wherein said second heat storage material is water.
- 24. In an internal-combustion engine having an upwardly exposed intake manifold surface, a plurality of heat-storage bags for placement on top of said intake manifold surface, said heat storage bags each comprising:
- a flexible casing,
- an insulating cover at the top of each said bag,
- a reflective top surface over said insulating cover,
- a heat conductive bottom surface for heat exchange with said intake manifold, and
- a change-of-state heat-storage material in said flexible casing.
- 25. An improved intake manifold for an internal-combustion engine having cast, unitary chambers surrounding the functional passageways of said manifold, said chambers being filled with a change-of-state heat-storage material for absorbing and storing heat from operation to said engine by direct heat exchange, and maintaining elevated manifold temperatures when said engine begins to cool down from normal cycle temperature.
- 26. In an internal-combustion engine having an intake manifold and a top air filter assembly, a heat-storage container for storing heat generated by said engine when running and for releasing stored heat to said intake manifold after said engine has been shut down, comprising:
- a container disposed below said air filter assembly, and in heat exchange relationship with said intake manifold, and
- a change-of-state heat-storage material disposed in said container.
- 27. The heat-storage container of claim 26 having:
- an upper chamber,
- a lower chamber,
- a check valve connecting said upper chamber with said lower chamber, said check valve permitting fluid flow from said lower chamber to said upper chamber,
- a controllable recycling valve for selectively permitting fluid flow from said upper chamber to said lower chamber, said recycling valve connecting said upper chamber and said lower chamber, and
- a first substance disposed in said lower chamber, said first substance being associated with a second substance which reversably exothermically reacts when mixed with said first substance,
- whereby as said engine warms to normal operating temperature and surpasses the heat of reaction of said first substance and said second substance, said reaction ceases and said second substance separates as a vapor from said first substance and passes through said check valve to said upper chamber where it cools and condenses upon the cooling of said engine below the boiling point of said second substance, and
- whereby said controllable recycling valve is opened upon engine start-up, permitting said cooled second substance to flow into said lower chamber and mix with said first substance, thereby generating heat which rapidly warms said intake manifold.
- 28. The heat storage container of claim 27 further comprising:
- selectable means for partially opening said controllable recycling valve to cause a slow flow of said cooled second substance into said lower chamber to mix with said first substance, thereby generating heat which keeps said engine warm for an extended period of time between uses.
- 29. In an internal-combustion engine having an intake manifold, an air filter assembly and an exhaust manifold, a heat-storage reservoir for maintaining elevated temperature in said intake manifold after said engine has been shut down, comprising:
- a bladder adapted to fit over the top of said engine, said bladder extending generally over said intake manifold, and
- a first heat-storage medium in said bladder, whereby said heat-storage medium absorbs heat from said intake manifold while said engine is hot, and transfers heat back to said intake manifold upon cooling of said engine.
- 30. The heat-storage reservoir of claim 29 further comprising:
- a heating coil disposed inside said bladder around its perimeter, in heat-exchange relationship with said heat-storage medium,
- a second heat-storage medium in said coil,
- a heat exchanger in heat-exchange relationship with said exhaust manifold, said heating coil passing from said bladder to said heat exchanger,
- an expansion chamber attached to said heat coil outside said bladder, and
- a thermostat/valve attached to said heating coil outside said bladder,
- whereby the heat of said exhaust manifold is absorbed by said second heat-storage medium in said heat exchanger and is transferred to said first heat-storage medium inside said bladder, which in turn releases stored heat to said intake manifold keeping said manifold warm during cooling of said engine.
- 31. The heat-storage reservoir of claim 30 wherein said second heat-storage medium is a change-of-state material having a melting point temperature lower than the normal exhaust cycle temperature of said engine.
- 32. The heat-storage reservoir of claim 29, 30 or 31 wherein said first heat-storage medium is water.
- 33. The heat-storage reservoir of claim 32 wherein said second heat-storage medium is a change-of-state material having a vaporization point temperature lower than the normal cycle temperature of said exhaust manifold, and a melting point above normal ambient temperature.
- 34. The heat storage reservoir of claim 30, 31, or 33 wherein said first heat-storage medium is a change-of-state material having a melting point temperature lower than the normal cycle temperature of said engine.
- 35. An improved internal-combustion engine having an intake manifold with an air-intake cleaner, and an exhaust manifold wherein the improvement comprises:
- a heat-storage reservoir shaped to conform to the shape of said air-intake cleaner and normally in heat-exchange relationship with said air-intake cleaner, while readily removable therefrom, and
- a heat-storage medium disposed in said heat-storage reservoir,
- whereby engine heat from operation of said engine is transferred from said intake manifold via said air-intake cleaner to said heat-storage medium.
- 36. The improved internal-combustion engine of claim 35 wherein said reservoir comprises a shaped ladder fitted over the top of said air-intake cleaner.
- 37. The improved internal-combustion engine of claim 35 wherein said reservoir comprises a shaped badder of heat-conductive material adapted to fit over the top of said air-intake cleaner, said bladder having:
- a lower chamber extending generally over the outside of said air-intake cleaner, said heat-storage medium being disposed in said lower chamber,
- an upper chamber in said bladder covering said lower chamber, and
- a second heat-storage medium in said upper chamber.
- 38. The improved internal-combustion engine of claim 35 wherein said heat-storage reservoir comprises a plurality of heat-storage bags placed on top of said air-intake cleaner, said bags comprising:
- a flexible casing,
- an insulating cover at the top of each said bag,
- a reflective top surface over said insulating cover, and
- a heat-conductive bottom surface on each said bag for heat exchange with said air-intake cleaner.
- 39. In an internal-combustion engine having an intake manifold and an air filter assembly, a removable heat-storage reservoir able to maintain elevated temperature in said intake manifold after said engine has been shut down, comprising:
- a shaped bladder adapted to fit removably in heat-exchange relationship over the top of a said engine.
- 40. The engine of claim 39 wherein said bladder has
- a lower chamber extending substantially over a portion of said intake manifold, and
- an upper chamber covering said lower chamber,
- a first heat-storage material in said lower chamber, and
- a second heat-storage material in said upper chamber.
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of applications Ser. Nos. 190,932 now U.S. Pat. No. 4,393,817 and 190,933, now abandoned both filed Sept. 25, 1980, which are, respectively, a division and a continuation of Ser. No. 657,747 filed Feb. 13, 1976, now abandoned, which was a continuation-in-part of application Ser. No. 613,867, filed Sept. 16, 1975, now abandoned, which was a continuation-in-part of application Ser. No. 356,589 filed May 3, 1973, now abandoned, which was a continuation-in-part of application Ser. No. 227,440, filed Feb. 18, 1972, now abandoned. Application Ser. No. 227,440 is not relied on under 35 U.S.C. .sctn.120 because it does not disclose the invention claimed in the present application.
US Referenced Citations (9)
Foreign Referenced Citations (1)
Number |
Date |
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53-25713 |
Mar 1978 |
JPX |
Divisions (1)
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657747 |
Feb 1976 |
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Continuations (1)
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657747 |
Feb 1976 |
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Continuation in Parts (4)
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190932 |
Sep 1980 |
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Parent |
613867 |
Sep 1975 |
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356589 |
May 1973 |
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227440 |
Feb 1972 |
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