The present application claims priority to Japanese patent application no. 2005-118337, filed in the Japan Patent Office on Apr. 15, 2005, the disclosure of which is incorporated by reference herein in its entirety.
1. Field of the Invention
The present invention relates to a method and apparatus for effectively supporting a long sheet, and more particularly relates to a sheet feeding unit included in an image forming apparatus, the sheet feeding unit for feeding a recording medium having a long length in a sheet feeding direction.
2. Description of the Related Art
It is well known that background image forming apparatuses include a sheet feeding device for feeding a recording medium placed on a sheet feeding tray.
The background image forming apparatuses are electrophotographic copiers, printers, facsimile machines, and multi-functional machines having at least two functions of the electrophotographic copiers, printers, and facsimile machines.
To downsize a background image forming apparatus, the size of a sheet feeding tray attached to the sheet feeding device is required to be formed relatively small.
The sheet feeding tray, however, cannot hold an entire recording medium having a long length in a sheet feeding direction on the sheet feeding tray. For example, the rear portion or trailing edge of the recording medium extends off the sheet feeding tray. If the long sheet is fed with the rear portion or trailing edge off the sheet feeding tray, the long recording medium can be skewed.
To avoid skews of the long recording medium, a technique for a sheet feeding device such that a sheet supporting section supports a long recording medium has been proposed. The sheet supporting section of a sheet feeding tray of the sheet feeding device is provided at a portion below the sheet feeding tray so that a rear portion of the long recording medium staying off the sheet feeding tray is supported by the sheet supporting section. With the sheet feeding device, the long recording medium is fed while guided by the sheet supporting section, which results in a smooth feeding of a recording medium without skewing. The sheet feeding device, however, causes the sheet supporting section, which is provided at the lower part of the sheet feeding tray mounted below lower than the sheet feeding tray, to support the rear portion of the long recording medium that extends off the sheet feeding tray. That is, the above-described structure can cause the long recording medium supported over the sheet feeding tray and the sheet supporting section to fall or slide downwardly by the own weight of the long recording medium.
The present invention has been made in view of the above-described circumstances.
An object of the present invention is to provide a novel sheet feeding unit capable of effectively supporting a recording medium that has a long length in a sheet feeding direction, and to include the novel sheet feeding device in an image forming apparatus.
Another object of the present invention is to provide a method of supporting the recording medium by using the above-described novel sheet feeding unit.
In one embodiment, a novel sheet feeding unit includes a first supporting member configured to support a recording medium thereon, a second supporting member configured to support the recording medium and disposed at an upper portion of the first supporting member, and a third supporting member configured to support the recording medium and disposed at an upper portion of the second supporting member.
The first supporting member may be configured to support a first area of the recording medium in a range from a leading edge of the recording medium to a first portion extending in an opposite direction to a sheet feeding direction of the recording medium.
The second supporting member may be configured to support a second area of the recording medium in a range from an upstream of the first area of the recording medium to a second portion toward a trailing edge of the recording medium and be positioned an upper portion of the first area of the recording medium.
The third supporting member may be configured to support a third area of the recording medium in a range from an upstream of the second area of the recording medium to a third position after the second portion and toward the trailing edge of the recording medium and be positioned at an upper portion of the second area of the recording medium.
The first supporting member may include a sheet feeding tray configured to hold the recording medium, and a pair of side members movably mounted on the sheet feeding tray so that the pair of side members move in a direction perpendicular to the sheet feeding direction.
The second and third supporting members may include a pair of guide members, each of which is detachably attached to a corresponding one of the pair of side members. The pair of guide members may include a first pair of guide portions integrally attached to the pair of respective guide members and included in the second supporting member, and a second pair of guide portions integrally attached to the pair of respective guide members and included in the third supporting member.
Each of the pair of side members may include a lower plate configured to support end portions in a width direction of the first area of the recording medium, a side plate integrally mounted to and substantially vertical with respect to the lower plate and configured to guide a corresponding one of the side ends in a width direction of the recording medium, and an upper plate integrally mounted to the side plate and disposed at an upper portion of the lower plate and configured to detachably be engaged with a corresponding one of the pair of guide members.
The above-described sheet feeding unit may be included in an image forming apparatus.
Further, in one embodiment, a novel method of supporting a recording medium includes supporting a first area of a recording medium in a range from a leading edge of the recording medium to a first portion extending to an opposite direction to a sheet feeding direction of the recording medium, supporting a second area of the recording medium in a range from an upstream portion of the first area of the recording medium to a second portion toward a trailing edge of the recording medium, and supporting a third area of the recording medium in a range from an upstream portion of the second area of the recording medium to a third position after the second portion and toward the trailing edge of the recording medium.
The supporting of the first area may include holding a lower surface of the recording medium, and leading the recording medium while holding the recording medium.
The supporting of the second and third areas may include guiding the recording medium with first and second pairs of guide portions.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, preferred embodiments of the present invention are described.
Referring to
In
The photoconductive elements 1y, 1c, 1m, and 1bk serve as an image forming mechanism. The photoconductive elements 1y, 1c, 1m, and 1bk can have similar structures and functions, except that the toners are different colors to form yellow images, cyan images, magenta images, and black images, respectively.
The photoconductive elements 1y, 1c, 1m, and 1bk separately receive respective light laser beams emitted by the optical writing unit 6, such that electrostatic latent images are formed on the surfaces of the four photoconductive elements 1y, 1c, 1m, and 1bk.
Respective charging rollers (not shown) are held in contact with the photoconductive elements 1y, 1c, 1m, and 1bk to charge respective surfaces of the photoconductive elements 1y, 1c, 1m, and 1bk.
The optical writing unit 6 serves as a writing mechanism. The optical writing unit 6 is provided at a position below the photoconductive elements 1y, 1c, 1m, and 1bk. As previously described, the writing unit 6 emits the respective light laser beams to respective surfaces of the photoconductive elements 1y, 1c, 1m, and 1bk to form the respective electrostatic latent images thereon.
Respective developing units (not shown) are separately disposed in a vicinity of or adjacent to the photoconductive elements 1y, 1c, 1m, and 1bk, respectively. The respective developing units store the different colored toners for the photoconductive elements 1y, 1c, 1m, and 1bk.
The intermediate transfer belt 2 serves as a transfer mechanism, and is located or disposed above the photoconductive elements 1y, 1c, 1m, and 1bk. The intermediate transfer belt 2 forms an endless belt and is passed over or surrounds a plurality of supporting rollers 3, 4, and 5. The intermediate transfer belt 2 is held in contact with the photoconductive elements 1y, 1c, 1m, and 1bk, and is driven to rotate clockwise as indicated by arrow A as shown in
In
Four primary transfer unit 50y, 50c, 50m, and 50bk are disposed inside a loop of the intermediate transfer belt 2 to face the respective photoconductive elements 1y, 1c, 1m, and 1bk.
A secondary transfer roller 12 is located on the opposite side of the supporting roller 3, sandwiching the intermediate transfer belt 2.
The fixing unit 13 is positioned at a upper right side of the main body 10, in a vicinity of the secondary transfer roller 12 and the supporting roller 3. The fixing unit serves as a fixing mechanism, and includes a fixing belt (not shown) and a pressure roller (not shown).
The main sheet feeding unit 7 serves as a sheet feeding mechanism, and is located at a lower part of the main body 10 of the image forming apparatus 100. The main sheet feeding unit 7 includes a sheet feeding cassette 8. The sheet feeding cassette 8 is loaded with a stack of sheets of particular size, including a main recording sheet MS. When an image forming operation is performed, the main recording sheet MS is fed by a sheet feeding roller 9 with predetermined timing from the sheet feeding cassette 8 and is conveyed in a direction indicated by arrow B in
The manual sheet feeding unit 16 is rotatably mounted on the right side of the main body 10 of the image forming apparatus 100 of
Operations of the above-described image forming apparatus 100 are now described.
When the image forming apparatus 100 receives image data, each of the photoconductive elements 1y, 1c, 1m, and 1bk rotates in a clockwise direction in
When the image forming operation is started, the sheet feeding roller 9 starts to rotate so that the main recording sheet MS is conveyed toward the pair of registration rollers 11 in the direction indicated by the arrow B. When manual insertion is used, the manual sheet feeding roller 18 is rotated to feed a recording sheet placed on the manual sheet feeding tray 17, and transfers the recording sheet via a pair of sheet conveying rollers 40 to the pair of registration rollers 49.
Then, the pair of registration rollers 11 stops and feeds the main recording sheet MS in synchronization with a movement of the composite color image towards a transfer area formed between the intermediate transfer belt 2 and the secondary transfer roller 12.
The main recording sheet MS that has the composite color image thereon is further conveyed and passes through the fixing unit 13. The fixing unit 13 fixes the composite color image to the main recording sheet MS by applying heat and pressure.
After the main recording sheet MS passes through the fixing unit 13, the main recording sheet MS is discharged to a sheet discharging tray 14.
After the composite color image is transferred onto the main recording sheet MS, the intermediate transfer belt cleaning unit 15 removes residual toner on the surface of the intermediate transfer belt 2 before a next image forming operation is ready to start.
Referring to
In
As shown in
As shown in
When each of the side fences 19a and 19b is moved in a direction perpendicular to the direction indicated by arrow C to which the recording sheet S is conveyed, each of the side fences 19a and 19b can be moved in the width direction of the recording sheet S, and each of the lower plates 22a and 22b of the respective side fences 19a and 19b can be slidably moved on the sheet feeding tray 17.
As shown in
As described above, the manual sheet feeding unit 16 of this embodiment includes the sheet feeding tray 17 and the pair of side fences 19a and 19b that are movably mounted on the sheet feeding tray 17 such that the side fences 19a and 19b can move in the direction perpendicular to the direction indicated by arrow C to which the recording sheet S is conveyed. The sheet feeding tray 17 and the pair of side fences 19a and 19b form a first supporting portion 17s to support the first area of sheet S1 having the range from the leading edge 32 of the recording sheet S to the first portion extending to the opposite direction to the sheet-feeding direction C of the recording sheet S. In addition, the side fences 19a and 19b respectively include the lower plates 22a and 22b to support the end portions 34a and 34b in the width direction of the first area of sheet S1 of the recording sheet S. The first supporting portion 17s serves as a first supporting mechanism.
Similar to the side fences 19a and 19b, the guide members 20a and 20b are disposed facing each other, and are formed in a symmetric manner.
As shown in
As shown in
As same as described above, the guide member 20b can be detachably mounted on the side fence 19b by engaging a plurality of engaging pawls (not shown) mounted in a protruding manner on the lower surface of the lower guide 25b of the guide member 20b with a plurality of engaging holes pawls 30a can detachably 31b (shown in
The first area of sheet S1 of the recording sheet S placed on the sheet feeding unit 16 is supported by the first supporting portion 17s as described above.
As shown in
Another range of the recording sheet S from an upstream of the second area of sheet S2 to a third portion after the second portion and toward the trailing edge 35 of the recording sheet S, which is positioned at an upper portion of the second area of sheet S2, is defined as a third area of sheet S3. The third area of sheet S3 is supported by the third supporting portions 28a and 28b of the respective guide members 20a and 20b. Both side ends 33a and 33b of the third area of sheet S3 are lightly held in contact with upper side guide plates 36a and 36b that are formed at respective upper portions of the side guide plates 29a and 29b of the respective guide members 20a and 20b, respectively. More specifically, the side end 33a of the recording sheet S in the third area of sheet S3 can be supportably held in contact with the upper side guide plate 36a of the guide member 20a, and the side end 33b of the recording sheet S in the third area of sheet S3 can be supportably held in contact with the upper side guide plate 36b of the guide member 20b.
As described above, the manual sheet feeding unit 16 according to the present invention includes the first supporting portion 17s to support the first area of sheet S1, the second supporting portions 26a and 26b to support the second area of sheet S2, and the third supporting portions 28a and 28b to support the third area of sheet S3. The second and third supporting portions 26a and 28a are formed on the guide member 20a that is detachably mounted on the side fence 19a, and the second and third supporting portions be held in contact be held in contact with the 26b and 28b are formed on the guide member 20b that is detachably mounted on the side fence 19b.
With the above-described structures, the recording sheet S placed on the manual sheet feeding unit 16 are positioned so that the first, second, and third portions of sheet S1, S2, and S3 are sequentially folded up from a lower portion to an upper portion of the guide members 20a and 20b detachably mounted on the side fences 19a and 19b, respectively, of the manual sheet feeding unit 16. Thus, the recording sheet S having a long length in the sheet feeding direction can be stably placed, and the trailing edge 35 of the recording sheet S may not slide and fall from the sheet feeding tray 17 of the manual sheet feeding unit 16.
Here, when an operator presses a print key (not shown), the sheet feeding roller 18 is driven to rotate in a direction indicated by arrow D as shown in
The sheet feeding tray 17 is supported in an openable and rotatable manner with respect to the main body 10 of the image forming apparatus 100. When the manual sheet feeding unit 16 is not used, the sheet feeding tray 17 can be stored as indicated by the long and two short dashes line in
The guide members 20a and 20b of the manual sheet feeding unit 16 include the second and third supporting portions 26a, 26b, 28a, and 28b, respectively. However, as an alternative, the present invention can provide at least one additional supporting portion at a position above the third supporting portion 28a and 28b so that the at least one additional supporting portion can support the trailing edge of the recording sheet S.
The present invention can be applied to a sheet feeding unit other than the manual sheet feeding unit, for example, an automatic document feeder (ADF). Further, the present invention can be applied to a sheet feeding unit included in another image forming apparatus, for example, a copier, printer, facsimile machine, and a multi-functional machine including functions of the copier, printer, and facsimile machine. Furthermore, the present invention can be applied to a sheet feeding unit included in an image scanner.
The above-described embodiments are illustrative, and numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative and exemplary embodiments herein may be combined with each other and/or substituted for each other within the scope of this disclosure and appended claims. It is therefore to be understood that within the scope of the appended claims, the disclosure of this patent specification may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2005-118337 | Apr 2005 | JP | national |