The present invention relates to methods and apparatus for improving the efficiency of a Hall effect thruster.
Hall effect thrusters (HETs) are a class of plasma thrusters (sometimes referred to as “ion thrusters”), which are electric propulsion devices that use electric and magnetic fields to create a plasma and expel the ions at high velocity in order to generate thrust. A component of the HET is the cathode. The cathode is a plasma source which provides free electrons which serve, in some constructions, at least two purposes. The first purpose is beam neutralization: sufficient electrons are expelled via the cathode to balance the charge emitted by the ion beam. The second purpose is to provide the “seed” electrons which initialize and sustain the plasma discharge near the exit plane of the HET.
In one construction, the invention is a Hall effect thruster including a thruster body including a discharge chamber, wherein the discharge chamber has a first opening therein, the first opening lying within a first plane, and an axis centrally located relative to the first opening and perpendicular to the first plane. The Hall effect thruster also includes a cathode having a second opening at a first end thereof, the cathode being disposed at a radial position, relative to the axis, outside of the first opening. The Hall effect thruster further includes an outer pole piece comprising a magnetic plate, the outer pole piece being adjacent to the first plane and extending radially outward, relative to the axis. The Hall effect thruster also includes at least one magnet disposed adjacent to, and in magnetic communication with, the outer pole piece, the at least one magnet projecting a footprint in a direction parallel to the axis onto the outer pole piece. A magnetic field is formed adjacent to the discharge chamber and the outer pole piece, the magnetic field having a separatrix surface therein, such that the separatrix surface and the first plane define a first volume, and the outer pole piece extends radially outward beyond the footprint of the at least one magnet, wherein the second opening lies within the first volume.
In another construction, the invention is a method of improving thrust efficiency in a Hall effect thruster. The method includes providing a thruster body having a discharge chamber, wherein the discharge chamber has a first opening therein, the first opening lying within a first plane, and an axis centrally located relative to the first opening and perpendicular to the first plane. The method also includes providing a cathode having a second opening at a first end thereof, the cathode being disposed at a radial position, relative to the axis, outside of the first opening. The method further includes situating the cathode at a radial position relative to the axis, away from the first opening. The method also includes providing an outer pole piece comprising a magnetic plate, the outer pole piece being adjacent to the discharge chamber and extending radially outward, relative to the axis. The method further includes disposing at least one magnet adjacent to, and in magnetic communication with, the outer pole piece, such that the outer pole piece extends radially outward beyond at least one magnet, at least one magnet projecting a footprint in a direction parallel to the axis onto the outer pole piece, a magnetic field being formed adjacent to the anode and the outer pole piece, the magnetic field having a separatrix surface therein. The method also includes disposing the second opening adjacent to or within the volume defined by the separatrix surface.
In yet another construction, the invention is a method of designing a plasma thruster with improved thrust efficiency. The method includes providing a thruster body having a discharge chamber, wherein the discharge chamber has a first opening therein, the first opening lying within a first plane, and an axis centrally located relative to the first opening and perpendicular to the first plane. The method also includes providing a cathode having a second opening at a first end thereof, the cathode being disposed at a radial position, relative to the axis, outside of the first opening. The method further includes providing an outer pole piece comprising a magnetic plate, the outer pole piece being adjacent to the first plane and extending radially outward, relative to the axis. The method also includes disposing at least one electromagnet adjacent to, and in magnetic communication with, the outer pole piece, a magnetic field being formed adjacent to the thruster body and the outer pole piece, the magnetic field having a separatrix surface therein. The method further includes altering the magnetic field such that the separatrix surface is moved outward in a radial direction relative to the axis toward the second opening.
Before any constructions of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other constructions and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limited. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
Although directional references (e.g., front, rear, behind, etc.) may be made herein in describing the drawings, these references are made relative to the drawings (as normally viewed) for convenience. These directions are not intended to be taken literally or limit the invention in any form. In addition, terms such as “first,” “second,” and “third” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance.
The process by which the free electrons in the plume of the cathode are coupled to the anode of a Hall effect thruster (HET), and how this process subsequently affects thruster performance, is not well understood. Researchers have studied the effects of a variety of cathode parameters such as design and mass flow rate on HET performance. It has been observed that cathode placement relative to the thruster has an effect on thruster performance. Further, the choice of operation parameters of the cathode can also have an effect on the efficiency with which an HET converts electrical power into thrust.
More specifically, it has been noted that cathodes mounted in the center of the thruster typically perform better than those with the cathode mounted in the traditional external locations. Unfortunately, center-mounted cathodes are predominantly feasible for larger HETs. Smaller thrusters (e.g. <2 kW), such as the BPT-2000 thruster offered by Aerojet Corp. (Sacramento, Calif., USA), often do not have sufficient room in their inner core for the cathode to be mounted internally. Therefore, testing for the optimal placement of the external cathode is still preferred.
However, because the coupling process remains largely unclear, determining the optimal cathode operation parameters is an expensive and time-consuming process. While measuring the performance of the thruster, the cathode parameters should be adjusted. This is particularly difficult for cathode placement, as it may require multiple tests, with the cathode being repositioned in between each test. Thus, a better understanding of the coupling processes enables reduction of the parameter space, including the range of cathode positions, that needs to be explored, thereby saving time and money in future HET development. An improved understanding of cathode coupling allows researchers to predict a priori which cathode positions are more likely to produce a HET with improved efficiency.
Experiments were conducted to measure the performance, particularly the efficiency, of a Hall effect thruster while adjusting the cathode position and mass flow rate. In addition to efficiency, other performance measurements include thrust, discharge current (for a fixed discharge voltage and anode mass flow), and cathode coupling voltage.
The results have been compared to the external magnetic field of the thruster and show the important role this field plays in the coupling process. In particular, we have found that many Hall effect thrusters include a “magnetic field separatrix” which is important to the performance of the thruster, helping to define regions of ‘good’ and ‘bad’ performance, which can be identified with knowledge of the thruster's external magnetic field. A typical Hall effect thruster 10 with an external cathode is shown in
The cathode 30 is typically an elongated tube having an opening 32 at one end. The cathode 30 is positioned so that the opening 32 is near the outer magnetic pole 24 (e.g. Figures 5A, 5B, 5C). The cathode 30 may be positioned so that its body is parallel to the plane(s) of the first opening 23 and the outer pole piece 26 (original outer pole piece:
During operation, a magnetic field 40 (see
In operation, a propellant gas, generally xenon or krypton, is ejected from the first opening 23 of the thruster 10 where it becomes ionized. The cathode 30 emits a plasma containing free electrons from the opening 32. The plasmas interact in the magnetic field 40 and the ions are accelerated to generate thrust. The accelerated ions are referred to as the ion beam, the ion beam having a cylindrical shape in the vicinity of the first opening 23.
The correlation between the magnetic field 40 and the performance data that was seen in the preliminary experiments suggested that magnetic fields are relevant in the coupling between the cathode 30 and the thruster body 20.
However, with a conventional setup, it was difficult to place the cathode 30 closer to or inside of the separatrix surface 46, as the cathode 30 would have collided with the thruster body 20. Instead, the cathode 30 was mounted at a 90 degree angle to the central axis 50 of the thruster 10 (e.g. as shown in
As part of the testing procedure, the cathode 30 was moved across the separatrix surface 46 and into the path of the ion beam, i.e. in front of the first opening 23 of the thruster body 20. As determined experimentally, the optimal position for the cathode 30 to provide the highest possible thrust efficiency 30 is inside of the volume defined by the separatrix surface 46 and the plane of the front face of the thruster body 20. As noted above, however, moving the cathode 30 in the vicinity of the separatrix surface 46 can cause sputtering of the cathode 30. Thus, the position of the separatrix surface 46 was altered in order to facilitate adjustment of the position of the cathode 30 in the region of the separatrix surface 46 without placing the cathode 30 too close to the path of the ion beam. That is, the magnetic fields are manipulated so as to move the position of the separatrix surface 46 away from the first opening 23, at least in the vicinity of the cathode 30, to facilitate positioning of the opening 32 of the cathode 30 between the separatrix surface 46 and the outer edge of the first opening 23. In some constructions, the separatrix surface 46 is moved radially outward a sufficient distance so that the opening 32 of the cathode 30 is placed inside of the separatrix surface 46 (i.e. the opening 32 is closer to the central axis 50 than the separatrix surface 46). In other constructions, the separatrix 46 is moved closer to the cathode opening 32, but does not cross it (i.e. the opening 32 is further from the central axis 50 than the separatrix surface 46). In still other constructions, the separatrix surface 46 is approximately aligned with the cathode opening 32 (i.e. the opening 32 and the separatrix surface 46 area at approximately the same radial distance from the central axis 50).
In one construction, outward movement of the position of the separatrix surface 46 was accomplished by providing an extended outer pole piece 26′ (
Thus, in the example shown in
In some constructions, the outer pole piece 26 is made to be thicker, either throughout the plate or in certain regions. In other constructions, the outer pole piece 26 is thickened and contoured (
In other constructions, the shape of the extended pole piece 26′ is altered in order to modify the position of the separatrix surface 46. In still other constructions, the position of the separatrix surface 46 is altered by changing the numbers, properties (including, e.g., the coil currents), and/or positions of the magnets 28. In one construction, additional ‘trim’ magnets are added to the thruster body 20. In yet other constructions, the positions of the magnets 28 are altered, with or without the use of an extended pole piece 26′, in order to adjust the location of the separatrix surface 46.
While in most instances the outer pole piece 26 is designed to produce a separatrix surface 46 having approximately radial symmetry, in certain constructions the extended pole piece 26′ is asymmetrically altered, e.g. only in the region where the cathode 30 is adjacent to the outer pole piece 26 of the thruster body 20 (
To quantify the efficiency improvement associated with use of the extended outer pole piece 26′, experiments were performed to directly compare the performance of the Hall effect thruster 10 with the original outer pole (OOP) piece 26 and the extended outer pole (EOP) piece 26′ shown in
Once the thruster had reached steady-state operation, the magnet current was varied over a range of values which included the optimal value of ˜1.3 A. The cathode mass flow rate was also varied between the three values used in the prior experiment: 2, 5, and 10 SCCM. The thrust, discharge current, cathode coupling voltage and efficiency, along with the rest of the standard telemetry data, were measured using standard techniques.
After this experiment was performed, the EOP was replaced with the OOP, which required bringing the vacuum chamber up to atmosphere. After switching the outer poles, the chamber was re-evacuated and the experiment repeated.
The errors are estimated as discussed below in the Appendix, with the error on the thrust measurements estimated at 2 mN (milliNewtons). This yields errors in the efficiencies of about 2.5 percentage points.
It can be seen from
The uncertainty in the thrust measurements is estimated at 2 mN based on observations of the remaining drifts in the thrust stand. The uncertainty in the efficiencies are calculated according to the standard method. For a function f (a;b), the variance (i.e. the square of the uncertainty) is given by:
Recall the equation for thrust:
Since the uncertainties in Id and Vd are negligible, variance in the efficiency is given by:
Therefore the uncertainty is given by:
For anode efficiencies, {dot over (m)}={dot over (m)}a and equation (6) may be used directly. For total efficiencies one must substitute {dot over (m)}={dot over (m)}a+{dot over (m)}c. The variance of this quantity is given by:
σ{dot over (m)}2=σ{dot over (m)}
The uncertainty in the mass flow is 1% of the full scale range of the mass flow controller. This yields 2 SCCM for the anode mass flow controller, and 0.2 SCCM for the cathode flow controller.
This application claims the benefit of U.S. Provisional Application No. 61/118,306, filed Nov. 26, 2008, which is incorporated herein by reference in its entirety.
This invention was made with government support under contract number FA9550-05-1-0001 P00006 awarded by the U.S. Air Force Office of Scientific Research. The United States government has certain rights in the invention.
Number | Date | Country | |
---|---|---|---|
61118306 | Nov 2008 | US |