BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an exploded perspective view illustrating the basic components of a horizontal directional drill device;
FIG. 2 is a section view through a drill rod magazine and a portion of the HDD machine, including the drill rod transfer device;
FIG. 3 is an enlarged view of the drill rod transfer device illustrating the moveable block and the vertically and horizontally offset stops;
FIG. 4
a is a schematic view of the block position selector device in a first position with the moveable block lowered;
FIG. 4
b is a schematic view of the block position selector device in a second position with the moveable block raised; and
FIG. 5 is a perspective view of the lever and latch device on the block position selector device.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Reference will now be made in detail to exemplary aspects of the present invention which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like parts.
FIG. 1 illustrates a typical horizontal directional drill 10 including an operator console 12, a main frame 14, a power supply 16 (e.g., a prime mover), a rack frame 18, a gearbox 20 that is arranged and configured to move back and forth along the longitudinal axis of the rack frame 18. Spindle 21 can be independently rotated clockwise or counterclockwise. A rod magazine 22 located generally above and to the side of the rack frame 18 stores drill rods 28. Pipe transfer mechanism 24 is arranged and configured to move the drill rod from the magazine 22 to a position in line with the drill string 26. Pipe transfer mechanism 24 has an upper and a lower assembly—with one assembly located at each end of the magazine 22. As used herein, the term lower refers to a position closer/nearer to the surface of the ground, while upper refers to a position that is relatively further from the ground. A vise assembly 30 is located proximate the lower pipe transfer mechanism 24. Accordingly, in operation, the pipe transfer mechanisms select and transfer individual drill rod 28 from the magazine 22 and into alignment with the drill string 26 and spindle 21 of gearbox 20.
It will be appreciated that the drill rod 28 is referred to herein as both drill rod and drill pipe. Such terms are used interchangeably herein and are not meant to denote a different type of work piece or structure.
Now turning to FIG. 2, one of the pipe transfer mechanisms 24, the magazine 22, the rack frame 18, the spindle 21 and the gearbox 20 are illustrated. In FIG. 2, the pipe transfer mechanism 24 is shown positioned with the rod pocket 60 located directly beneath rod column 61e. This column 61e is most distal from the drill string 26 (which is in-line with the spindle 21 in FIG. 2). Column 61a is most proximal to the drill string 26 with each adjacent column 61b, 61c, and 61d moving progressively further away from the drill string 26. A plurality of stops 63a-63e are included on the pipe transfer mechanism 24. The stops 63a-63e are arranged in a horizontal and vertical offset from one another (e.g., arranged in a pattern resembling a “stair-step”). Those of skill in the art will appreciate that other patterns and physical locations relative to one another may be used for the stops.
The transfer mechanism 24 includes rod pocket 60 at a first end of the mechanism, and a rod blocking member 64 extending from the rod pocket 60 to the second end of the mechanism. It will be appreciated however, that the rod blocking member 64 may be arranged and configured to other lengths in order to provide the function of blocking drill pipe 28 from exiting non-selected columns of the magazine 22. On the lower side of the mechanism is a gear rack 66 which is engaged by a driven gear 68. Movement of the driven gear 68 moves the transfer mechanism 64 back and forth under the magazine and transversely relative to the longitudinal axis of the drill string 26. By driven, what is meant is that the gear is powered in a manner by which the gear rotates with enough force to move the transfer mechanism. A hydraulic fluid motor (not shown) may be used to drive the gear 68, with the hydraulic fluid motor powered by a hydraulic pump connected to the power supply 16 (best seen in FIG. 1). A pressure limiting device is preferably utilized in connection with the hydraulic pump as will be described in more detail below. The mechanism 24 is supported on the frame 14 with suitable bushings or bearings (not shown).
As noted above, the magazine 22 includes a plurality of columns 61a-61e in which drill rod 28 is stored when not connected to the drill string 26. The magazine 22 may include a bar 71 at each end for lifting the magazine 22 with a front end loader, crane or other suitable lift assisting device. The bar 71 may provide additional functionality of retaining drill rods 28 within the magazine 22 if the magazine is stored on its side and/or is inadvertently placed or dropped in that position. The columns 61a-61e are formed with outer walls 68 and inner walls 70. The drill rod 28 is generally placed within the columns 61a-61e (best seen in FIG. 1), and gravity is utilized to lower the drill rod 28 within the respective columns to a position where the drill rod 28 drops into the rod pocket 60 when the particular column is selected.
The rod pocket 60 is preferably selected to be a distance from the bottom of the magazine 22 such that only one drill rod 28 is released from the column at a time. However, other drill rod 28 blocking mechanisms may be employed. For further details on the operation and structure of a transfer mechanism 24, reference may be had, for example, to U.S. Pat. No. 6,814,164, to Mills et al., and titled Pipe Loading Device For A Directional Drilling Apparatus and to U.S. Pat. No. 5,556,253, to Mills et al., and titled Automatic Pipe-Loading Device, each of which are assigned to the assignee hereof. Such patents are hereby incorporated herein and made a part hereof.
Referring now to FIGS. 2 and 3, moveable block device 72 is mounted on frame 14 at flange 73. A threaded extent is located through the flange 73 and frame 14. One or more barrel nuts 74 secures the jacket 75 in place. A cable slides within the jacket 75 and a second end of the cable is connected to a first end of the moveable block 72. Spring 76 applies an upward force on the moveable block 72 away from the flange 74. The moveable block 72 is limited to reciprocating movement by bushing 77.
The first end of the cable is connected to the block position selector device 100 (best seen in FIGS. 4a, 4b and 5). Preferably the cable is rigid so that it can operate in both a push and pull mode. However, with use of spring 76, the cable can be a non-rigid wire which is utilized in a pull mode. In this case, spring 76 provides the motive force for the cable to travel through the jacket in the opposition direction when desired.
As the cable is pulled toward the operator station (e.g., toward the block position selector device 100), the moveable block 72 moves downward. A second end of the moveable block is arranged and configured to engage the stops 63a-63e, wherein one of the stops is engaged in any selected position. When the transfer member 24 moves away from the drill string 26 by means of the powered gear 68, the stop 63a-63e appropriate for the selected column 61a-61e contacts the second end of the moveable block 72. At that time, the pressure limiting device associated with the powered gear 68 causes the transfer member 24 to stop its movement. Such pressure limiting device can act to direct all hydraulic fluid away from the hydraulic fluid motor when a certain pressure is reached (e.g., when one of the stops 63a-63e engages the moveable block 72) and/or the pressure limiting device can shunt hydraulic fluid around the hydraulic fluid motor to limit the force the exerted. Other pressure limiting solutions may also be utilized to provide the function of limiting the force applied to the moveable block 72 by the stop 63.
It will be appreciated that the selected column in FIG. 2 is column 61e (e.g., the most distal column), and so stop 63e is illustrated as engaging the second end 73 of the moveable block 72. In the preferred embodiment, this position of the moveable block 72 is associated with the most lowered position of the moveable block 72 and a fully compressed spring 76. However, it will be appreciated that other positions of the moveable block 72 may be employed for the most distal column and the spring 76 may be employed in some other positions as a matter of design choice.
FIGS. 4
a and 4b provide an end view of the transfer mechanism 24 with the moveable block 72 in a lowermost position in FIG. 4a (e.g., to select column 61e) and an uppermost position in FIG. 4b (e.g., to select column 61a). Also shown in FIGS. 4a and 4b is the relative position of the lever 101 of selector device 100 when the moveable block 72 is in different positions. The selector lever 101 is engaged with pocket 102e in FIG. 4a and is engaged with pocket 102a in FIG. 4b.
FIG. 5 illustrates the selector device 100 in more detail. Selector lever 101 pivots about point 104 at its first end. Handle 107 is located at second end 106. Threaded bosses 109 and 110 are located between the first and second end of selector lever 101. Spring biased latch device 108 is slidably mounted on selector lever 101 with bosses 109 and 110 extending through elongated channels 111 and 112, respectively. Nuts, welded attachments or other securing devices may be utilized to retain the spring biased latch device onto selector lever 101. Spring 113 biases the biased latch device 108 toward the second end 105 of the selector lever 101. Spring 113 attaches between arm 114 located on the biased latch device 108 and arm 115 located on third member 116. Third member 116 is fixed to the pivot point 104 and the second end 105 of lever arm 101. Handle 117 is located on biased latch device 108. Boss or pin 119 (best seen in FIGS. 4a and 4b) is connected to biased latch device 108 and extends through an elongated channel in selector lever 101. Pin 119 is thereby normally biased into engagement with a pocket 102a-102e. However, when handle 117 is moved in a direction toward first end 106 of selector lever 101, then the pin 119 moves out of engagement with a pocket 102, and the selector lever 101 can be moved between pockets 102 within window 103. Movement of the selector lever 101 moves the cable within jacket 75. Preferably handle 117 is physically located in a location where an operator can simultaneously grasp handles 107 and 117 in order to move handle 117 closer to handle 107 against the force of spring 113.
As noted above, the present invention may be employed in environments other than HDD which utilize drill rod storage locations, columns, rows and/or magazines. For example, the principles of the present invention may be employed in connection with vertical drilling devices. Accordingly, the term column is used to denote a column, row or other collection of drill rod arranged in a line. Also, the invention is not limited to use with single blocking member rod transfer mechanisms. For example, the principles of the present invention may be employed with rod transfer mechanisms which can select drill rod from a desired column while blocking the remaining columns. In this case, the columns are not necessarily emptied of drill rod in order.
While particular embodiments of the invention have been described with respect to its application, it will be understood by those skilled in the art that the invention is not limited by such application or embodiment or the particular components disclosed and described herein. It will be appreciated by those skilled in the art that other components that embody the principles of this invention and other applications therefor other than as described herein can be configured within the spirit and intent of this invention. The arrangement described herein is provided as only one example of an embodiment that incorporates and practices the principles of this invention. Other modifications and alterations are well within the knowledge of those skilled in the art and are to be included within the broad scope of the appended claims.
Patent Application
20080066964
