This present invention relates generally to devices for delivering mechanically slender devices through skin into a body to perform various medical or physiological functions. More specifically the present invention relates to a method for transcutaneous placement of a soft cannula biosensor or flexible biosensor safely and automatically, without the aid of a rigid and or sharp introducer device or the resultant need for disposal of a contaminated sharp introducer device.
There are several instances of medically useful devices which are mechanically slender and flexible and are also inserted through the skin.
For example, sensors facilitate the sensing of certain conditions within a patient. Electrochemical sensors are commonly used to monitor blood glucose levels in the management of diabetes. In one scheme, an electrochemical sensor incorporating an enzyme is fabricated onto a small diameter wire. A second reference electrode is also fabricated around the wire near the sensing electrode. The sensor assembly is inserted through the skin so that it is surrounded by interstitial fluid. A portion of the sensor assembly exits the skin, remaining outside the body, where electrical connections to the sensing electrode and reference electrode may be made. A suitable electronic measuring device outside the body may be used to measure electrical current from the sensor for recording and display of a glucose value. These types of devices are described, for example, in U.S. Pat. No. 5,965,380 to Heller et al. and U.S. Pat. No. 5,165,407 to Ward et al.
In addition to electrochemical glucose sensors, a number of other electrochemical sensors have been developed to measure the chemistry of blood or other body fluids or materials. Electrochemical sensors generally make use of one or more electrochemical processes and electrical signals to measure a parameter. Other types of sensors include those which use optical techniques to perform a measurement.
In other applications, a cannula and sensor combination device is inserted through the skin to allow insulin to be introduced into the body as part of an artificial pancreas system. In these applications, a slender (small cross-section) and flexible device offers several advantages over a larger and more rigid device. Patient comfort is increased, especially during long-term insertion, and trauma at the entry site is reduced. A flexible device also is able to adjust to movement of the skin during physical activity, increasing patient comfort. In many cases these devices will remain inserted in the body for 5 to 7 days.
Although the slender and flexible nature of these devices increases patient comfort, these devices are difficult to insert through the skin. Unlike a typical hypodermic needle, these devices are too fragile and flexible to be simply pushed through the skin surface using normal force and speed. When the tip of such a device is forced against the skin, the device will bend and collapse with much less force than would be required to achieve skin penetration. Although in some cases the tip of the device may be sharpened to ease penetration, this approach is not typically adequate to assure penetration, and some devices such as tubing-based devices are not appropriate for sharpening. Also, the sharpening process adds to production cost and complexity.
As will be understood by those skilled in the art, human skin possesses biomechanical properties influenced by a relatively impenetrable outer layer, the stratum corneum, and inner layers which are more easily penetrated. These biomechanical properties cause penetration of the skin surface to present the primary challenge in introducing a relatively fragile slender, flexible device into the skin.
Current art provides several approaches for insertion of such slender flexible devices through the skin. In one case, the device is placed coaxially inside a hollow tube with a sharpened end, such as a hypodermic needle or trocar. The needle is inserted through the skin with the device inside. As a second step, the needle is withdrawn, leaving the device behind, passing through the skin into the body. See, for example, U.S. Pat. No. 6,695,860 to Ward et al. The insertion process may be painful, due to the large diameter needle, and a larger opening is made in the skin than required for passing the device alone, increasing trauma and the possibility of infection.
In a variation of this approach, the functions of the device are incorporated into a thin needle which must stay inserted into the skin. The needle provides additional mechanical strength and a sharpened point to assist in piercing the skin. However, due to its larger size and rigidity, this approach also contributes to patient discomfort for the duration of the insertion. See, for example, U.S. Pat. No. 6,501,976.
In addition, the presence of a rigid needle places mechanical constraints on the size and shape of the device housing that is attached to the surface of the skin where the device exits the skin. The needle also must be treated as a biohazard “sharp” since it is capable of transmitting disease if it should accidentally puncture the skin of another individual after being used in device insertion.
Embodiments of the present invention will be readily understood by the following detailed description in conjunction with the accompanying drawings. To facilitate this description, like reference numerals designate like structural elements. Embodiments of the invention are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings.
In the following detailed description, reference is made to the accompanying drawings which form a part hereof wherein like numerals designate like parts throughout, and in which is shown by way of illustration embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments in accordance with the present invention is defined by the appended claims and their equivalents.
Various operations may be described as multiple discrete operations in turn, in a manner that may be helpful in understanding embodiments of the present invention; however, the order of description should not be construed to imply that these operations are order dependent.
The description (including the claims) may use perspective-based descriptions such as up/down, back/front, and top/bottom. Such descriptions are merely used to facilitate the discussion and are not intended to restrict the application of embodiments of the present invention.
For the purposes of the present invention, a phrase in the form “A/B” means A or B. For the purposes of the present invention, a phrase in the form “A and/or B” means “(A), (B), or (A and B)”. For the purposes of the present invention, a phrase in the form “at least one of A, B, and C” means “(A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C)”. For the purposes of the present invention, a phrase in the form “(A)B” means “(B) or (AB)” that is, A is an optional element.
The description may use the phrases “in an embodiment,” or “in embodiments,” which may each refer to one or more of the same or different embodiments. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present invention, are synonymous.
For the purposes of describing embodiments of the present invention and the claims that follow, the term “high speed motive force” refers to a force sufficient to drive a thin, flexible medical device into animal skin—including the relatively impenetrable outer layer, the stratum corneum, as well as the inner layers which are more easily penetrated—without substantial bending or substantial deflection of the sensor, such as a force of approximately 0.5 N/mm to 10 N/mm. As would be obvious to one of ordinary skill in the art, the force necessary to drive a thin, flexible medical device into animal skin increases if the medical device encounters resistance other than that provided by the surface of animal skin such as, for example, scar tissue or frictional resistance caused by a guidance structure or tube that the medical device must pass through. The term “high speed motive force” encompasses force necessary to drive the thin, flexible medical device into animal skin in situations where the medical device may encounter such other resistance. Stated another way, the term “high speed motive force” encompasses any amount of motive force necessary to be applied to a thin, flexible medical device such that the sum of all forces acting on the medical device as the motive force is applied is sufficient to drive it into animal skin.
The term “actuator” refers to any of various electric, hydraulic, magnetic, pneumatic, or other means by which something is moved or controlled. The term “solenoid actuator” refers to a variety of electromechanical devices that convert electrical energy into linear or rotational motion. The term “trigger” indicates any of various electric, hydraulic, magnetic, pneumatic, or other means of initiating a process or reaction. The term “sabot” indicates a thick circular disk with a center hole.
For the purposes of describing embodiments of the present invention and in the claims that follow, the term “axial support” means the support or bracing of a relatively straight, slender object when a motive force is applied to the object in such a way as to resist force vectors acting perpendicular to an imaginary line drawn through the device lengthwise; such support or bracing sufficient to prevent or reduce crimping, creasing, folding, or bending of the straight, slender object; or such support or bracing sufficient to enable the object to return to a relatively straight configuration after minimal bending such that the object substantially retains its original shape with minimal crimping, creasing, folding, or bending.
For the purposes of describing embodiments of the present invention and in the claims that follow, the term “associated with” indicates that an object, element, or feature is coupled to, connected to, or in proximity to and in communication with another object, element, or feature. For example, as depicted in
In another example, shown in
In another example, shown in
In yet another example shown in
For the purposes of describing embodiments of the present invention and in the claims that follow, the term “guide member” means a device that at least partially axially surrounds the analyte sensor and is adapted to fit inside the guidance structure such that the guide member at least partially occupies at least some part of the space between the sensor and the guidance structure either during insertion, before insertion, and/or after insertion. A guide member may either provide axial support; assist a sensor in moving through the guidance structure; or both. Exemplary guide members include a sabot, a spiral of plastic, a rectangular metallic guide, an open cell foam plastic cylinder, and a thin plastic disk. As will be appreciated by one of ordinary skill in the art, a guide member may be made of many different materials and shaped in various geometries which may or may not correspond to the geometry of the guidance structure.
For the purposes of describing embodiments of the present invention and in the claims that follow, the term “electrical network” means electronic circuitry and components in any desired structural relationship adapted to, in part, receive an electrical signal from an associated sensor and, optionally, to transmit a further signal, for example to an external electronic monitoring unit that is responsive to the sensor signal. The circuitry and other components may or may not include a printed circuit board, a tethered or wired system, etc. Signal transmission may occur over the air with electromagnetic waves, such as RF communication, or data may be read using inductive coupling. In other embodiments, transmission may be over a wire or via another direct connection.
An embodiment of the present invention may include, as shown in
In embodiments, a guidance structure may be a hollow tube with a circular cross-section. In embodiments, a guidance structure may be linear. In embodiments, a guidance structure may be curved to allow motive force to be applied to a sensor in a direction other than perpendicular to the skin in which the sensor is to be inserted. In embodiments, a guidance structure may be a curved hollow tube with a circular cross-section.
In various embodiments, the edge of housing 110 where opening 112 is situated may be placed flush against skin prior to insertion. Placing the edge of housing 110 flush against the skin may generate tension on the skin surface which may assist in inserting the sensor without buckling or deflection of the sensor. In an embodiment in which guidance structure 112 extends beyond the surface of housing 110, it may be the pressure of guidance structure 112 against that skin that may provide tension to the skin.
In embodiments, a sensor inserted according to an embodiment of the present invention may be rigid or flexible. In some embodiments, a flexible sensor is one that may be flexed repeatedly, such as the type of flexion experienced by a subcutaneously implanted sensor in a human during normal movement, over a period of time (such as 3-7 days or more) without fracture. In an embodiment, a flexible sensor may be flexed hundreds or thousands of times without fracture.
Insertion device 300 may also contain plunger 305, compression spring 307 and a release mechanism consisting of spring 311 and pin 313. In preparation for sensor insertion, plunger 305 may be withdrawn against spring 307 using handle 309 creating tension in spring 307. The release mechanism holds plunger 305 in position. To implant sensor 301, pin 313 may be forced into the body of plunger 305 through slot 315, thus compressing spring 311 and freeing plunger 305 and allowing spring 307 to force plunger 305 down barrel 321 of insertion device 300 to strike large diameter end 302 of sensor 301. Plunger 305 may drive sensor 301 into position in skin 317. Upon insertion, insertion device 300 may be withdrawn over the end of sensor 301 without disturbing its location in skin 317.
In an embodiment, appropriate electrical connections may be made after insertion device 300 is withdrawn. In an alternative embodiment, insertion device 300 may be integrated with a sensing device or an associated housing that has various electrical components, including electrical connections to sensor 301. In such an embodiment, the electrical components may be connected to sensor 301 prior to insertion, and upon insertion, insertion device 300 may be withdrawn by manipulation through a slot present in guidance structure 303 and/or in insertion device 300. In other words, guidance structure 303 and/or insertion device 300 may be configured with a slot (straight or curved) to allow removal of either device from association with sensor 301 even while sensor 301 is electrically connected at its distal end (large diameter end) to additional electrical components.
It will be appreciated by those skilled in the art that numerous alternatives are possible for the guide and support structures, spring, plunger and release mechanism which fulfill the various purposes of embodiments of the present invention for supporting the sensor and for providing a controlled impact and driving force.
It will also be appreciated that while a wire-based electrochemical glucose sensor may be used, similarly-shaped devices, such as other sensors or drug delivery devices such as small tubing used to dispense insulin or another medication may be substituted for the glucose sensor in embodiments of the present invention.
In an embodiment, an insertion mechanism may be used only once as part of a disposable assembly. In such an embodiment, there may be no need to provide a manual means to withdraw the plunger and set the release mechanism by the user, as the device may be assembled with the plunger already withdrawn and the release mechanism set and ready for insertion.
To puncture the skin without damaging the sensor, a high initial impact of the sensor tip against the skin may be utilized followed by a controlled driving force to complete the insertion through the softer inner skin layers. Note that an embodiment of the insertion device shown in
In embodiments such as shown in
In other embodiments, the high initial impact of the sensor tip against the skin may be achieved in other ways. For example, in another embodiment, shown in
In yet other embodiments, the sensor alone may be accelerated by a motive force to achieve momentum causing an impact sufficient to penetrate the skin.
It will be understood by one of ordinary skill in the art that in other embodiments of the invention, means other than a spring may be utilized to provide a high speed motive force. Some examples include an electric solenoid, a shape memory alloy spring which provides an electrically initiated driving force, an associated CO2 cartridge, a compressed air pump, etc.
Another feature of the embodiment in
The embodiment depicted in
The transmitter component may contain circuitry in accordance with an embodiment of the present invention which may include an electrical network adapted to receive an electrical signal from an associated sensor and to transmit a further signal, for example to an external electronic monitoring unit that is responsive to the sensor signal. In embodiments, an electrical network may comprise a variety of components in any desired structural relationship, whether or not the network has a printed circuit board, a tethered or wired system, etc. In an embodiment, signal transmission may occur over the air with electromagnetic waves, such as RF communication, or data may be read using inductive coupling. In other embodiments, transmission may be over a wire or via another direct connection.
In an embodiment of the invention, shown disassembled in
In an embodiment, a transmitter may be reused while the sensor base may be adapted to be used once and discarded. In other embodiments, the sensor base and transmitter may both be reused. In still other embodiments, both may be adapted to be discarded.
In embodiments of the present invention, a handtool may be used to assemble the transmitter and sensor base together. The handtool may be used by first placing the transmitter upside down on the handtool. The sensor base may be provided with tape strip and a backing card situated along the bottom of the sensor base in place and with a protective bubble cap over the opposite face. The bubble cap may be removed from the sensor base and the sensor base may then be placed on to a sliding member of the handtool. The backing card may be used to align the sensor within the handtool. Next, the sliding member may be pushed over the transmitter snapping the transmitter and sensor base together. In an alternative embodiment, the handtool may have two components that hinge together rather than a sliding member. After assembly, the backing card may be removed and the tool may be used to position the device on a patient's body. In embodiments, by pushing on the tool, the trigger may move, activating an injection activation device and the sensor may be inserted in the patient. The handtool may be released by squeezing on release tabs. It will be apparent to one of ordinary skill in the art that many different embodiments of a handtool could be utilized, or, in embodiments, no handtool may be used.
In some embodiments, the means for supplying a high speed motive force may be attached to the sensor base. In other embodiments, the means for supplying a high speed motive force may be attached to the transmitter. In embodiments, the means for supplying a high speed motive force may be in a separate handle not part of either the sensor base or the transmitter. In embodiments, such a handle may be removed after insertion. Details about such a handle may be found in U.S. patent application Ser. No. 11/468,673, which describes a device that uses a handle to provide motive force to insert a sensor also employing a trocar. Although the present invention primarily involves a method and apparatus to insert a sensor without using a trocar or related device, details from U.S. patent application Ser. No. 11/468,673—including the handle—may be extended to various embodiments of the present invention.
Insertion spring 603 may be attached during manufacturing and pulled back over the outermost end of slider 605. Slider 605 may be kept from moving forward by two beams 611 (only one shown) which protrude from slider 605 and engage the edges of rectangular holes 613 in base surface 615 of sensor base 600. In this manner, insertion spring 603 holds potential energy and slider 605 may remain stationary.
Battery leads 617 and 619 may be, for example, spot welded to battery 621 and battery 621 may be secured in place using a potting compound (not shown) or other suitable securing compound or mechanical means. All four leads 607, 609, 617, and 619 may be attached to small wire springs 623 that may be insert-molded into connector assembly 625. A soft rubber gasket 627 may be attached to the periphery of connector assembly 625 for sealing with a corresponding contact pad on the transmitter (not shown) once the transmitter is secured into place. The connection face of connector assembly 625 is on an angle so that the contacts and sealing features do not interfere during mating and so that the total mating forces do not act to try to disengage the transmitter and sensor base 600.
In this embodiment of the invention, trigger 631 may be activated by placing the apparatus on the skin of a patient and applying downward pressure causing trigger 631 and, thus, riser 629, to rise upward in relation to the device.
Lower end guide 705 may be angled to allow sensor 701 to be inserted into the skin at an angle other than 90-degrees relative to the skin. In other embodiments of the invention, sensor 701 may be inserted at other angles from 0-90 degrees, including 90 degrees.
Central sabot guide 707 may be free-floating and may remain roughly centrally located on sensor 701 as sensor 701 is inserted into the skin. In other words, in an embodiment of the invention, central sabot guide 707 may be bonded to neither sensor 701 nor the insertion device. Central sabot guide 707 may prevent buckling of sensor 701 upon insertion. All components of
Although the guidance concept in
It will be understood by one of ordinary skill in the art that the guides depicted in
In some embodiments of the invention, the central guide may be composed of open cell foam plastic which may easily collapse during insertion and have virtually no elasticity once compressed.
In another embodiment, the central guide may be a spiral of plastic with a center hole that may serve to guide the probe and prevent buckling during insertion. The spiral may collapse during insertion and take up very little space when compressed. It may remain within the body of the device upon insertion of the sensor. Manufacture of the plastic spiral may be accomplished by molding or by employing a device similar to a rotini pasta extruder.
In another embodiment of the invention, the central guide may be replaced by a series of thin plastic disks each with a central hole. The disks may guide the probe and prevent buckling during insertion. Upon insertion, the disks may close upon each other and take up very little space when compressed. In various embodiments of the invention, the disks may be molded or stamped from a thin sheet of plastic.
In the embodiment of the invention depicted in
Referring now to
In various embodiments, the direct drive linear solenoid actuator design of
In various embodiments, the rotary solenoid actuator design of
In various embodiments, the rod may return to its original position whenever power is removed from the solenoid. In embodiments, a spring may be incorporated into the solenoid by the manufacturer to ensure that it returns to the rest position whenever power is removed.
It will be appreciated by those of ordinary skill in the art that embodiments of the invention which utilize solenoids are not limited by the configurations depicted in
An embodiment of the invention employing an air pump is depicted in
At a predetermined force, bowed spring 1205 may exhibit an “oil can” effect and its bow may immediately reverse orientation. This action releases rod 1209 from the ridge cut into bowed spring 1205 and rod 1209 may then be driven forward by the force built up in power spring 1203 which may then strike a sensor (not shown) with a high speed motive force for insertion.
Subsequently, trigger arm 1403 may proceed back toward its rest position with force supplied by return spring 1413. Also, rod 1411 may proceed back to its rest position with force supplied by return spring 1417. As the shear member passes over the top end of firing pin 1407, the shear rotates to clear the upper end of firing pin 1407 and spring 1415 rotates the shear back into place to ready it for the next insertion.
Prior to insertion, pad 1515 may be partially attached to the device by partially placing pins 1521 into receptacles 1523. Upon insertion of the sensor, pins 1521 may be fully depressed into receptacles 1523 which may cause shorting bar 1517 to contact battery pads 1525 (only one shown) as pad 1515 is pushed into its final position. In this manner, shorting bar 1517 may serve to complete the power circuit of the device and turn it on.
An alternative approach might be to reverse the orientation of the lower of the two canted coil springs so that their leads come out of the lower end of the spring. That way, the assembly may be insert-molded into the rectangular housings to form a sealed connection.
Another embodiment includes pre-positioning the termination assembly at the bottom of the insertion channel. In that embodiment, a sensor may travel through the assembly and make electrical contact with the springs upon insertion.
Referring now to
In alternative embodiments, other similar materials may be substituted for paper such as, for example, a thin plastic covering.
In an embodiment of the present invention, additional components may be housed in one or more separate modules that may be coupled to (for example, snapped to, wired to, or in wireless communication with) the insertion device. For example, the separate module may contain a memory component, a battery component, a transmitter, a receiver, a transceiver, a processor, and/or a display component, etc.
In an embodiment of the present invention, a sensor with substantially uniform cross-section may be utilized. Alternatively, in an embodiment of the present invention, a sensor with a varied cross section may be used. In embodiments, a sensor may be cylindrical, squared, rectangular, etc. In an embodiment, a sensor may be a wire-type sensor. In an embodiment, a sensor may be flexible.
Although certain embodiments have been illustrated and described herein for purposes of description of the preferred embodiment, it will be appreciated by those of ordinary skill in the art that a wide variety of alternate and/or equivalent embodiments or implementations calculated to achieve the same purposes may be substituted for the embodiments shown and described without departing from the scope of the present invention. Those with skill in the art will readily appreciate that embodiments in accordance with the present invention may be implemented in a very wide variety of ways. This application is intended to cover any adaptations or variations of the embodiments discussed herein. Therefore, it is manifestly intended that embodiments in accordance with the present invention be limited only by the claims and the equivalents thereof.
The present application claims priority to U.S. Provisional Patent Application No. 60/735,732, filed Nov. 11, 2005, entitled “Method and Apparatus for Insertion of a Sensor” the entire disclosure of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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60735732 | Nov 2005 | US |