Method and apparatus for interrupting a current carrying path in a multiphase circuit

Information

  • Patent Grant
  • 6208495
  • Patent Number
    6,208,495
  • Date Filed
    Thursday, September 30, 1999
    24 years ago
  • Date Issued
    Tuesday, March 27, 2001
    23 years ago
Abstract
A multiphase circuit interrupter includes a plurality of power phase sections for establishing and interrupting electrical power carrying paths for a plurality of phases Each power phase section includes first and second conductive regions which contact one another to complete the current carrying path for the phase. The second conductive region is movable to an interrupted position to interrupt the path. An interphase current carrying path is established between the power phase sections to conduct electrical energy between the sections following a trip event in any one of the sections. The interphase current carrying path may be established by a conductive element extending between the power phase sections. Channels may be formed in the interrupter housing between the power phase sections to communicate conductive plasma generated during separation of the contact regions from one another between the power phase sections. The electrical energy conducted between the sections increases the rate at which the arcs are extinguished, contributes to protection of the load downstream of the device and results in more rapid interruption of power through all power phase sections.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to the field of electrical circuit interrupter devices, such as circuit breakers, motor protectors and the like. More particularly, the invention relates to a method and apparatus for interrupting current in more than one phase of a multiphase circuit in response to an overcurrent or other trip condition occurring in one of the phases.




A considerable array of devices and methods are known for interrupting electrical power between conductors. Such devices include circuit breakers of various design and construction, electric motor protectors, and other overcurrent protective devices. In general, such devices provide a path for the flow of electrical power under normal operating conditions, and a mechanism for breaking the current path in the event of an actual or anticipated overcurrent, overtemperature, or other undesirable condition. The current path is typically established by a movable element, such as a pivotable arm carrying a first contact region, and a stationary conductor coupled to a second contact region. The contact regions are brought into contact with one another during normal operation, permitting electrical power to flow through conductors coupled to the first and second contact regions. A sensing device or actuator detects fault conditions and triggers movement of the arm to separate the contact regions from one another, thereby interrupting the current path between the conductors. In multiphase devices of this type, a similar arrangement is provided for each phase. Moreover, in the latter case, a trip mechanism typically links the mechanical elements of each phase to ensure that power is interrupted in all phases in the event of a fault in a single phase. A toggle or catch mechanism is generally provided to guard against rebound of the movable arm and recontact of the conductive regions.




Other types of circuit interruption devices include arrangements in which a movable conductive bridge or spanner carrying a pair of contacts extends between two stationary contact regions. When the device is installed in service, source and load conductors are coupled to the stationary contact regions. The bridge serves to complete a current carrying path between the conductors in normal operation. For interruption of current an actuator or interrupt initiation device forces the bridge element away from the stationary contact regions, generating arcs between the separating regions as the bridge element is displaced. A circuit interrupter of this type is described in U.S. Pat. No. 5,579,198, issued on Nov. 26, 1996 to Wieloch et al.




In conventional circuit interrupting devices, such as circuit breakers, a mechanical or electromechanical assembly is associated with the movable contact support to catch or bias the contact support in a non-conducting position following a trip event and to retain the support in the non-conducting position until the device is manually or automatically reset. Common mechanical catch and retaining assemblies included toggle arrangements, snap-action structures and the like, designed to move rapidly to a retaining position following the trip event. An important function of such assemblies is to deploy with sufficient rapidity to prevent the movable contact from bouncing or returning to its conductive position, thereby re-establishing the current carrying path.




A goal of most circuit interrupter devices is to interrupt the current carrying path as quickly as possible in order to limit let-through energy and thereby to ensure the greatest protection for the load coupled to the device. As the response rates of interrupter designs is increased, however, the problem of catching and retaining the movable contact becomes increasingly more difficult. In particular, the retaining device must allow for extemely rapid opening of the electrical circuit, while intervening as quickly thereafter as possible to prevent the movable contact from rebounding. While advances have been made in trip and retaining devices that have enhanced their rapidity, response rates of such devices appear to be limited by their mass and complexity.




Additional difficulties in conventional multiphase circuit interrupter devices arise from the need to interrupt power to all phases upon the occurrence or the anticipated occurrence of a trip event in one phase. For example, in conventional multiphase circuit breakers and motor protectors, a trip event occurring in one power phase may result in rapid opening of the current carrying path for that phase, while the current carrying paths for the remaining phases will not be interrupted until a shared mechanical or electromechanical actuator assembly can be triggered to displace movable contacts for those phases. In the interim between the initial condition occurring in the first phase and the time at which the actuator mechanism pulls out the remaining phases, the load may be exposed to harmful current levels in the latter phases, potentially resulting in damage to the load.




There is a need, therefore, for an improved apparatus and method for interrupting current in multiphase electrical circuits upon the occurrence of a trip event in one of the phases. There is a particular need for a technique for rapidly causing displacement of movable elements in such power phases that does not rely directly on movement of a shared mechanical or electromechanical actuator assembly. The technique should ideally provide a device for maintaining the phases interrupted until a retention assembly can be displaced to hold the movable elements in their interrupted positions.




SUMMARY OF THE INVENTION




The present invention features an innovative technique for interrupting a current carrying paths in a multiphase electrical circuit designed to respond to these needs. The technique channels energy resulting from displacement of a movable element in one phase to other phases to protect the downstream load fed by the circuit. The energy is thus diverted through an alternate current carrying path around the load. In a preferred arrangement, displacement of the movable element in the first phase results in arcs that become part of the alternate current carrying path. The arcs are conducted into a splitter plate stack from which the energy is conducted to the other phases. In another preferred arrangement, plasma resulting from interruption of the current carrying path of the first phase establishes the alternate current carrying path to the other phases. The technique may be adapted for use in a variety of physical devices, including but not limited to conventional rocker-type circuit breakers and motor protectors, movable spanner-type devices and so forth.




Thus, in accordance with a first aspect of the invention, a method is provided for interrupting current carrying paths in a multiphase electrical circuit interrupter. The interrupter includes at least first and second power phase sections. Each power phase section includes a first contact region and a movable element having a second contact region. The first contact region is electrically coupled to a first conductor, while the second contact region is displaceable with the movable element between a conducting position wherein a current carrying path is established between the first and second contact regions, and an interrupted position wherein the current carrying path is interrupted. In accordance with the method, the second contact region of the first power phase section is displaced from the conducting position toward the interrupted position. A conductive current carrying path is established between the first and the second phase sections to permit the flow of energy therebetween, and the second contact region of the second power phase section is displaced from the conducting position toward the interrupted position.




In accordance with another aspect of the invention, a method is provided for interrupting power in a multiphase circuit interrupter of the type described above. In accordance with this aspect of the invention, an electromagnetic field is generated in response to a trip condition occurring in the first power phase section of the interrupter. The second contact region of the first power phase section is displaced from the conducting position toward the interrupted position under the influence of the electromagnetic field. A conductive current carrying path is established between the first and the second power phase sections to cause a trip condition in the second power phase section. The second contact region of the second power phase section is then displaced from the conducting position toward the interrupted position in response to the trip condition in the second power phase section.




In accordance with another aspect of the invention, multiphase circuit interrupter is provided including a plurality of power phase sections. Each power phase section includes a first contact region and a movable element having a second, movable contact region. The first contact region is electrically coupled to a first conductor. The second contact region is displaceable with the movable element to move the second contact region between a conducting position wherein a current carrying path is established between the first and second contact regions, and an interrupted position wherein the current carrying path is interrupted. The circuit interrupter further includes means for establishing an interphase current carrying path. The interphase current carrying path conducts electrical energy from a first of the power phase sections to a second of the power phase sections during displacement of the first power phase section movable contact region from the conducting position to the interrupted position. The interphase current carrying path may take a number of different forms, including a conductor extending between the power phase sections, or one or more channels in communication with the power phase sections, permitting establishment of the current carrying path by conductive plasma generated during displacement of the movable contact region of one of the power phase sections.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the following detailed description, taken in conjunction with the accompanying drawings, wherein like reference numerals refer to like parts, in which:





FIG. 1

is an exploded perspective view of the circuit interrupter device for interrupting electrical power in a three phase electrical circuit, illustrating the principle subassemblies of the device;





FIG. 2

is a perspective detail view of a power phase section of a circuit interrupter module of the device of

FIG. 1

, with a side panel of the module removed to illustrate the principle components of the power phase section of the module;





FIG. 3

is a sectional side view of the power phase section shown in

FIG. 2

illustrating the electrical connections between the module and conductors for the power phase in which it would be installed;





FIG. 4

is a perspective end view of a series of circuit interrupter modules in an enclosure and of a carrier or retainer assembly designed to fit within the enclosure;





FIG. 5

is an end view of the modules and enclosure of

FIG. 4

with the carrier or retainer assembly slidably positioned therein;





FIG. 6

is a sectional view through the interrupter module and retainer spanner/carrier assembly of

FIG. 1

along line


6





6


, showing the physical arrangement of the interrupter components;





FIGS. 7A-7C

are diagrammatical side views of the elements of one power phase section of the module, illustrating respectively, the movable contact element in its closed or conducting position prior to a trip event, in an intermediate position after initial displacement during a trip event, and in an interrupted position after displacement of the carrier;





FIG. 8

is a bottom view of an interrupter module within its enclosure, illustrating a first preferred configuration for triggering interruption of parallel phase sections in the interrupter following initial interruption of one phase section;





FIG. 9

is a sectional side view of the embodiment of

FIG. 8

along line


9





9


, illustrating the position of a conductive element within the interrupter to transmit energy during interruption of one phase section to parallel phase sections; and





FIG. 10

is a sectional side view of an alternative embodiment of the device wherein interruption of parallel phase sections is triggered by conductive plasma.











DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS




Turning now to the drawings and referring to

FIG. 1

, a circuit interrupter, designated generally by the reference numeral


10


, is illustrated as including an interrupter module


12


, an enclosure or housing


14


, a base


16


, a spanner/carrier assembly


18


comprising three power phase sections


20


, power conductors


22


, a mechanical trip/reset assembly


24


, terminal assemblies


26


and a cover


28


. A manual adjustment knob


30


is also illustrated in FIG.


1


and is designed to operatively fit over an adjustment stem


32


extending from assembly


24


through cover


28


when interrupter


10


is fully assembled. It should be noted that as illustrated in FIG.


1


and as described in the following discussion, interrupter


10


is preferably a three-phase device of the type used to interrupt power to three phases of electrical power. However, to the extent the structure, principles and operation of the device described below are applicable to a single power phase, those skilled in the art will readily appreciate that the device could be adapted to service a single power phase by appropriate modification of the three phase embodiment. It should also be noted that the particular internal construction of mechanical trip/rest assembly


24


does not form part of the present invention and will not be described in detail herein. Such devices are commercially available, such as from Sprecher+Schuh A.G. of Aarau, Switzerland, and generally provide rapid mechanical response to overload and overcurrent conditions and afford a ready means of displacing electrical contact elements until manually or automatically reset.




In the presently preferred embodiment, power phase sections


20


of module


12


are assembled as individual units and are inserted parallel to one another into enclosure


14


, as described more fully below. Spanner/carrier assembly


18


is similarly preassembled and is inserted into enclosure


14


, supported on base


16


by a pair of biasing springs


34


. An array of guide posts


36


extend upwardly from base


16


and aid in locating assembly


18


and in guiding it through its range of movement as described below. Assembly


18


includes a pair of actuator/guide panels


38


extending upwardly into enclosure


14


. Panels


38


aid in guiding assembly


18


and contact actuator levers


44


of trip/reset assembly


24


during certain phases of operation of interrupter


10


. Following assembly of module


12


, assembly


18


and springs


34


in enclosure


14


, base


16


is secured to enclosure


14


by screws (not shown) inserted into aligning apertured tabs


40


on enclosure


14


and base


16


.




It should be noted that conductors


22


are secured to power phase sections


20


prior to assembly of sections


20


in enclosure


14


, and extend upwardly through the enclosure when assembled. A second conductor


58


(see

FIGS. 2 and 3

) also extends upwardly from each power phase section


20


as described below. Trip/reset assembly


24


is mounted in a bay


42


on enclosure


14


, with actuator levers


44


extending through slots


46


provided in an upper wall of enclosure


14


. Terminal assemblies


26


are secured to enclosure


14


in appropriate terminal bays


48


and are electrically coupled to second conductors


58


as described below. Cover


28


may then be placed over enclosure


14


, terminal assemblies


26


and trip/reset assembly


24


. Cover


28


includes conductor apertures


50


and tool apertures


52


, permitting conductors (not shown) to be easily connected to terminal assemblies


26


without removal of cover


28


.




Referring more particularly now to the preferred construction of interrupter module


12


and spanner/carrier assembly


18


,

FIGS. 2 and 3

illustrate the components of these assemblies in greater detail. Each power phase section


20


includes a two-piece assembly frame


54


for supporting the various elements of the section. Power is channeled to each section


20


via load side conductor


22


, and terminal assembly


26


coupled to a connector clip


56


and therethrough to a second, line side conductor


58


. Power phase section


20


includes a stack of splitter plates aligned on both line and load sides and a shunt plate


62


bounding a lower region of the section adjacent to the lower-most splitter plate. A first or line side conductive element


64


is provided atop the line side splitter plates; and a second or load side conductive element is provided in facing relation atop the load side splitter plates. Conductive elements


64


and


66


support stationary contacts


68


and


70


, respectively, and are electrically coupled, such as by soldering, to line and load side conductors


58


and


22


, respectively. Spanner/carrier assembly


18


includes, for each power phase section


20


, a movable conductive element


72


, preferably in the form of a spanner, carrying a pair of movable contacts


74


(see FIG.


3


). Spanner


72


is supported on a carrier


76


via a pin


78


, described more fully below, and is biased into a conducting position by a compression spring


80


. In the conducting position of spanner


72


, movable contacts


74


abut against stationary contacts


68


and


70


to complete a current carrying path through the power phase section between conductors


58


and


22


.




Each power phase section


20


also includes an interrupt initiation device


82


, preferably including an electromagnetic core


84


for initiating movement of spanner


72


from its conducting position to an interrupted position in response to overload or overcurrent conditions in the current carrying path defined by spanner


72


. Core


84


is preferably configured as set forth in U.S. Pat. No. 5,579,198 issued on Nov. 26, 1996 to Wieloch et al., which is hereby incorporated herein by reference. As illustrated in

FIG. 3

, at least one of conductors


58


and


22


is preferably wound at least one turn around core


84


to aid core


84


in producing an electromotive force for repelling spanner


72


from its conducting position. In the preferred embodiment, line side conductor


58


encircles core


84


approximately one and three-quarters turns between connector clip


56


and its point of attachment to conductive element


64


.




As best illustrated in

FIG. 2

, assembly frame members


54


of each power phase section


20


preferably include molded features designed to support the components described above. For example, frame


54


includes splitter plate support slots


86


arranged along either side of the section, and a shunt plate recess


88


along a bottom edge. Stationary element support slots


90


are provided near an upper end of each frame


54


for receiving and supporting stationary conductive elements


64


. Interrupt initiation device support arms


92


extend upwardly from slots


90


to receive and support interrupt initiation device


82


. Moreover, internal surfaces of frame members


54


preferably define guides for spanner


72


to prevent rotation of spanner


72


as it is displaced along pin


78


as described below.




A central aperture


94


is formed through spanner


72


for slidingly receiving pin


78


. As best illustrated in

FIG. 3

, pin


78


includes a shank


96


extending through aperture


94


, and a head capturing spanner


72


on shank


96


. A base


100


of pin


78


is anchored in a pin support recess


102


of carrier


76


. Carrier


76


also includes a pair of abutment or support shoulders


104


for contacting spanner


72


in the event of high velocity displacement of spanner


72


as described below. Shoulders


104


define a spring recess


106


of sufficient depth to fully receive spring


80


in a compressed state in the event spanner


72


is driven fully into contact with shoulders


104


.




While the components described above for each power phase section


20


are generally independent for each section, carrier


76


is preferably common to all power phase sections


20


. Thus, as shown in

FIG. 5

, carrier


76


includes a base panel


108


extending below the three power phase sections


20


. Base panel


108


has an external profile, designated by the reference numeral


110


, which conforms to a peripheral shape of an internal cavity


112


of the power phase sections when installed in enclosure


14


. A plurality of internal walls or dividers


114


are provided within enclosure


14


for supporting power phase sections


20


and for defining the peripheral shape of internal cavity


112


. Moreover, internal walls


114


, along with assembly frames


54


define elongated slots


116


for receiving and guiding actuator/guide panels


38


of carrier


76


. Cavity


112


is sized so as to be generally closed by carrier


76


, but to permit sliding movement of carrier within cavity


112


.




For assembly, actuator/guide panels


38


are aligned with slots


116


, as indicated by arrow


118


in

FIG. 4

, and spanner/carrier assembly


18


is slid into place within enclosure


14


, placing movable contacts


74


for each power phase section


20


in mutually facing relation with stationary contacts


68


,


70


for the respective power phase section. As shown in

FIG. 5

, once placed in enclosure


14


, carrier base


108


covers or bounds a lower extremity of cavity


112


. To compete assembly, shunt plates


62


are placed over each cavity


112


, springs


34


are positioned in appropriate locations


120


on a bottom side of carrier base


108


and base


16


is fixed in place to close the enclosure.





FIG. 6

illustrates a side sectional view of the internal components described above following their assembly in interrupter


10


. As shown in

FIG. 6

, once assembled, power phase sections


20


are separated within enclosure


14


by internal walls


114


. Spanner/carrier assembly


18


is urged upwardly by springs


34


and, from carrier base


108


, the spanner


72


of each power phase section


20


is urged upwardly into its conducting position by springs


80


, placing movable contacts


74


in abutting relation with stationary contacts


68


and


70


, and completing a current carrying path between conductors


58


and


22


. Moreover, within enclosure


14


, actuator/guide panels


38


are lodged slidingly within guide slots


116


. Adjacent to and above panels


38


in guide slots


116


are actuator levers


44


of trip/reset assembly


24


.




In operation, spanner/carrier assembly


18


is urged upwardly into its normal operating position as shown in

FIG. 6

by springs


34


. Spanners


72


are similarly urged upwardly by springs


80


, pressing movable contacts


74


into abutment with stationary contacts


68


and


70


to complete a current carrying path through each power phase section


20


. It should be noted that pins


78


are of sufficient length that when carrier


76


is in its raised or biased position shown in

FIG. 6

, spanners


72


may be brought into contact with stationary contacts


68


and


70


without interference from pin head


98


.




When a rapid overcurrent condition occurs in any one of the power phase sections, current through conductor


58


of that section generates an electromagnetic field which is intensified and directed by interrupt initiation device


82


. This field acts to repel the spanner for the power phase section in which the overcurrent condition occurred, rapidly moving the spanner from its conducting position against the force of spring


80


. In the presently preferred embodiment illustrated, arcs are generated between movable contacts


74


and stationary contacts


68


and


70


during movement of a spanner from its conducting position. Conductive elements


64


and


66


serve as arc runners during this phase of operation, routing expanding arcs toward splitter plates


60


on either side of spanner


72


. The slight inertia of spanner


72


allows the spanner to move extremely rapidly from its conducting position, resulting in very rapid expansion of the arcs between the movable and stationary contacts, tending to extinguish the arcs. Each interrupter power phase section


20


preferably operates generally in accordance with the method set forth in U.S. Pat. No. 5,587,861 issued on Dec. 24, 1996 to Wieloch et al., which is hereby incorporated herein by reference.




It should be noted that, although in the preferred embodiment movable conductive element


74


is a spanner which is electrically and physically separated from both stationary contacts in its interrupted position, the retaining technique described herein could also be utilized with structures in which a movable element is separated from a single stationary contact, such as in rocker-type devices. Moreover, those skilled in the art may envision various alternative structures for contacting the movable element with a carrier or retainer in accordance with the principles described below without departing from the spirit and scope of the appended claims.




In addition to aiding in driving spanner


72


from its conducting position and rapidly limiting let-through energy, arcs generated during movement of movable contacts


74


from stationary contacts


68


and


70


heat gases within interrupter


10


and thereby aid in retaining spanners in interrupted positions separated from their stationary contacts. In particular, gases confined within internal cavity


112


are heated by arcs resulting from separation of the spanner of any one of power phase sections


20


, creating pressure within enclosure


14


. Such expanding gases contact carrier base


108


and rapidly drive carrier


76


downwardly toward base


16


, against the force of springs


34


. Carrier


76


in turn transports pins


78


of each power phase section downwardly, catching the spanner displaced by the electromotive force of its interrupt initiation device against head


98


. In the preferred embodiment illustrated, wherein carrier


76


is common to three power phase sections, carrier pins


78


for power phases not initially interrupted by the overcurrent event also contact their respective spanners during displacement of carrier


76


, thereby interrupting power to those power phase sections as well.




The basic phases of this process are illustrated diagrammatically in

FIGS. 7A-7C

.

FIG. 7A

represents carrier


76


in its biased or normal operating position and a spanner


72


in its biased or conductive position prior to a trip event. As shown in

FIG. 7B

, once interrupt initiation device


82


initiates separation of spanner


72


from its conductive position as indicated by arrows


122


, spanner


72


slides downwardly along pin


78


and arcs


124


are generated between movable contacts


74


and stationary contacts


68


and


70


. These arcs expand rapidly due to the high velocity of spanner


72


and heat gases within cavity


112


. Pressure resulting from these gases drives carrier


76


downwardly, as indicated by arrows


126


, against the force of springs


34


until carrier base


108


contacts shunt plates


62


(or base


16


). In this lowered or retaining position of carrier


76


, head


98


of pin


78


contacts an upper side of spanner


72


, restraining spanner


72


from rebounding and recontacting stationary contacts


68


and


70


. If spanner


72


is displaced with sufficient force, spanner


72


may contact shoulders


104


of carrier


76


, protecting spring


80


from being crushed or damaged.




It should be noted that, while sufficient clearance is provided within cavity


112


for relatively free sliding movement of carrier


76


, carrier base


108


fits sufficiently tightly within cavity


112


to displace carrier


76


before gas pressure can dissipate following generation of arcs from displacement of a spanner. Moreover, vents


128


are preferably provided in base


16


, behind carrier base


108


, through which gases eventually dissipate following displacement of carrier


76


. Thus, carrier


76


is driven into its retaining position by expanding gases within enclosure


14


and is held in the retaining position for the period of time necessary for gas pressure to dissipate by leakage around carrier base


108


and through vents


128


(and any other openings in enclosure


14


). Eventually, as gas pressure dissipates within enclosure


14


, springs


34


will overcome forces against carrier


76


resulting from the gas pressure, and carrier


76


will again return to its biased position, thereby resetting interrupter


10


.




While the dissipation of gas pressure within enclosure


14


may be used to reset interrupter


10


, in the preferred embodiment illustrated, mechanical trip/reset assembly


24


is preferably also tripped following an overcurrent condition. Tripping of assembly


24


results in movement of actuator levers


44


downwardly within guide slots


116


(see FIG.


6


), to a point where actuator levers


44


contact actuator/guide panels


38


of carrier


76


to hold carrier


76


in its interrupted or retaining position. Response of assembly


24


preferably occurs prior to dissipation of gas pressure within enclosure


14


sufficient to permit return of carrier


76


to its normal or biased position. Once tripped, assembly


24


will hold carrier


76


in the retaining position until reset in a conventional manner via knob


30


. It should also be noted that, while spanner


72


and carrier


76


are designed to respond extremely quickly to overcurrent conditions, mechanical trip/reset assembly


24


is adapted to respond to more slowly occurring conditions, such as thermal overloads.





FIGS. 8-10

illustrate a preferred technique for rapidly interrupting current carrying paths in parallel power phase sections


20


of interrupter


10


. In accordance with this technique, once a trip event, such as a rapid overcurrent condition, occurs in one of the power phase sections


20


, the conductive element


74


of that power phase section is displaced in the manner described above, opening the current carrying path through that power phase section. Prior to complete interruption of this current carrying path, however, energy from the opening power phase section is conveyed to other power phase sections within the device to shunt power through the other power phase sections. The resulting transitory circuit is thus established between the incoming conductor of the opening power phase section, stationary contacts of that section, the moving conductive element of the section, arcs established between the movable and stationary contacts, and an interphase conductor. It has been found that this arrangement may considerably increase the investment in the arcs in the opening section, and provoke rapid opening of the remaining sections.





FIGS. 8 and 9

illustrate a first preferred arrangement for establishing the interphase current carrying path. In the embodiment shown in

FIG. 8

, enclosure


14


includes a pair of shunt plate supports


140


, formed integrally with enclosure


14


and walls


114


thereof. Supports


140


open in mutually facing relation for receiving a conductive plate


142


in an upright position. Plate


142


extends across power phase sections


20


within enclosure


14


, resting adjacent to base


16


on the load side of interrupter


10


. Plate


142


extends upwardly within each power phase section, with internal walls


114


lying between separate upward extensions. Plate


142


thus extends upwardly into the region of power phase sections


20


wherein splitter plates


60


are disposed. It is believed that the transitory current carrying path afforded by interphase plate


142


is best established when plate


142


extends into approximately the middle to upper one-third of the splitter plate stack. In the embodiment illustrated in

FIGS. 8 and 9

, the fourth splitter plate in the stack, designated


144


(counting from the plate closest to the stationary contacts), extends slightly farther laterally than other splitter plates in the stack, to physically contact plate


142


.




Various alternative embodiments may be envisioned for establishing the interphase current carrying path between power phase sections


20


. In a preferred alternative embodiment, illustrated in

FIG. 10

, channels


146


are formed through interior walls


114


. While such channels may be formed in various locations along walls


114


, at least one such channel is preferably formed adjacent to the middle to upper one-third of the splitter plate stack, such as in the vicinity of the fourth splitter plate


144


. In operation, electrically conductive plasma generated by arcs between the moving conductive element


72


and the stationary contacts


68


,


70


(see

FIG. 7B

) establishes the interphase current carrying path for transmitting energy between the power phase sections


20


.




In tests, the foregoing conductor arrangement has been shown to reduce very rapidly the load current relative to the rise in total fault current. In one test circuit, for example, using 400 v and 16 kA available at 1 ms, a typical fast circuit breaker limited fault current to approximately 4 kA with a current aperture time of 0.6 ms and let-through energy of approximately 4,000 A-coul. into a short circuited (i.e., “crowbar”) load. Wish the conductor interphase current carrying path arrangement described above, peak load current was less than 1.5 kA and load current was terminated in approximately 0.2 ms, with let-through energy of approximately 800 A-coul.




While the embodiments illustrated in the Figures and described above are presently preferred, it should be understood that these embodiments are offered by way of example only and may be adapted to various other structures.



Claims
  • 1. A multiphase circuit interrupter comprising:a plurality of power phase sections, each power phase section including a first contact region and a movable element having a second, movable contact region, the first contact region being electrically coupled to a first conductor, the second contact region being displaceable with the movable element between a conducting position wherein a current carrying path is established between the first and second contact regions, and an interrupted position wherein the current carrying path is interrupted; and means for establishing an interphase current carrying path, the interphase current carrying path conducting electrical energy from a first of the power phase sections to a second of the power phase sections during displacement of the first power phase section movable contact from the conducting position to the interrupted position.
  • 2. The interrupter of claim 1, wherein the means for establishing an interphase current carrying path includes a conductive element extending between the power phase sections.
  • 3. The interrupter of claim 1, wherein each power phase section includes a plurality of splitter plates disposed adjacent to the movable contact, and wherein the means for establishing an interphase current carrying path includes at least one of the splitter plates.
  • 4. The interrupter of claim 3, wherein the means for establishing an interphase current carrying path includes a conductive element extending between splitter plates of the first and second power phase sections.
  • 5. The interrupter of claim 1, wherein the interrupter includes a housing supporting the power phase sections, and wherein the means for establishing an interphase current carrying path includes at least one channel in communication with the first and second power phase sections.
  • 6. The interrupter of claim 5, wherein the means for establishing an interphase current carrying path includes plasma generated within the housing by movement of the first power phase section movable contact, the plasma establishing the interphase current carrying path via the at least one channel.
  • 7. The interrupter of claim 1, further comprising a movable contacting the movable element of the first power phase section to prevent return of the first power phase section movable element to the conducting position following displacement thereof toward the interrupted position.
  • 8. The interrupter of claim 7, wherein the retainer also contacts the movable element of the second power phase section to prevent return of the second power phase section movable element to the conducting position following displacement thereof toward the interrupted position.
  • 9. A multiphase circuit interrupter comprising:a first and second power phase section, each power phase section having a first and a second stationary contact region; a moveable element in each power phase section, the moveable element having a conducting position and a non-conducting position wherein the moveable element electrically couples the first and second stationary contact regions while in the conducting position; and an interphase current carrying path, conducting electrical energy from the first power phase to the second power phase upon displacement of one of the moveable elements from the conducting position to the non-conducting position.
  • 10. The multiphase circuit interrupter of claim 9, wherein the interphase current carrying path comprises a conductive element between the first and second power phase sections.
  • 11. The multiphase circuit interrupter of claim 9, wherein the interphase current carrying path comprises a plurality of splitter plates disposed adjacent to the movable element.
  • 12. The multiphase circuit interrupter of claim 9, further comprising a housing to support the first and second power phase sections, wherein the interphase current carrying path comprises a communicative channel between the first and second power phase sections.
  • 13. The multiphase circuit interrupter of claim 12, wherein the interphase current carrying path further comprises plasma generated within the housing by displacement of the moveable element from the conducting position to the non-conducting position, current being carried by the plasma through the communicative channel.
  • 14. The multiphase circuit interrupter of claim 9, further comprising a movable retainer in contact with one of the movable elements, the moveable retainer maintaining the moveable element in the non-conducting position after the moveable element has been displaced from the conducting position.
  • 15. The multiphase circuit interrupter of claim 14, wherein both moveable elements are maintained in the non-conducting position by the moveable retainer upon displacement from the conducting position.
  • 16. A multiphase circuit interrupter comprising:a first, second and third power phase section, each power phase section having a first and a second stationary contact region; a housing to support the first, second and third power phase sections; a moveable element in each power phase section, the moveable element having a conducting position and a non-conducting position wherein the moveable element electrically couples the first and second stationary contact regions while in the conducting position; and an interphase current carrying path, conducting electrical energy between the power phase sections upon displacement one of the moveable elements from the conducting position to the non-conducting position.
  • 17. The multiphase circuit interrupter of claim 16, further comprising a movable retainer in contact with one of the movable elements, the moveable retainer maintaining the moveable elements in the non-conducting position after the moveable elements have been displaced from the conducting position.
  • 18. The multiphase circuit interrupter of claim 17, wherein each moveable element is maintained in the non-conducting position by the moveable retainer upon displacement from the conducting position.
  • 19. The multiphase circuit interrupter of claim 16, wherein the interphase current carrying path comprises plasma generated within the housing by displacement of a moveable element from the conducting position to the nonconducting position, the current being carried by the plasma through a communicative channel.
  • 20. The multiphase circuit interrupter of claim 16, wherein the interphase current carrying path includes a conductive element extending between the power phase sections within the housing.
Parent Case Info

This application is a divisional of application Ser. No. 08/994,142 filed Dec. 19, 1997.

US Referenced Citations (1)
Number Name Date Kind
6028753 Wieloch et al. Feb 2000