The present invention relates in general well drilling operations and more particularly to locating a casing or drill string of a first wellbore from a second wellbore while drilling the second wellbore.
In various drilling operations it is desirable to locate adjacent wellbores. Examples of drilling operations which may require locating adjacent wellbores, include relief drilling, drilling U-shaped wells, and steam assisted gravity drainage (SAGD). From time to time wells blowout and it is desired to kill the well subsurface, thus it is necessary to accurately position the first well while drilling the second intercepting relief wellbore. Currently, a common application for locating adjacent wellbores occurs when drilling a second wellbore substantially parallel to a first wellbore such as in SAGD wells.
Current methods for locating casing (or drill string) of a first wellbore use wireline tools. Conducting locating surveys utilizing wireline tools, and relying on those results, has significant drawbacks. For example, using wireline equipment increases rig time and costs. Further, wellbore location information is only obtained periodically with these wireline methods. This unavailability to have constant, timely and accurate data can result in significant and costly errors.
Therefore, it is a desire to provide an adjacent well locating device and method that addresses drawbacks of the prior art locating devices and methods. It is a still further desire to provide an adjacent well locating device and method with measurement while drilling (“MWD”).
An embodiment of a wellbore tool for locating a target wellbore containing a conductive member from a second wellbore is provided. The wellbore tool includes an electric current driver having an insulated gap and at least one magnetometer positioned above or below the electric current driver. The electric current driver generates an electric current across the gap to the portions of the tool above and below the insulated gap.
In another embodiment, a wellbore tool for locating a target wellbore containing a conductive member from a second wellbore and directing the trajectory of the second wellbore relative to the target wellbore include an electric current driver having an insulated gap; at least one magnetometer, the magnetometer positioned above or below the electric current driver; a drill bit positioned below the magnetometer; a hollow tubular connected between the electric current drive and the magnetometer; and a measurement-while-drilling tool. The current driver generates an electric current across the gap to the portions of the tool above and below the insulated gap.
An embodiment of a method of locating a target wellbore containing a conductive member from a second wellbore and directing the trajectory of the second wellbore relative to the target wellbore is provided. The method includes the steps of providing a bottom hole assembly having an electric current driver with an insulated gap, at least one magnetometer positioned above or below the electric current driver, and a drill bit positioned below the magnetometer; drilling a second wellbore spaced from the target wellbore with the bottom hole assembly; producing a low frequency current flowing from the current driver; measuring the target magnetic field at the bottom hole assembly; and determining from the target magnetic field measurements the position of the second wellbore relative to the target wellbore.
The foregoing has outlined the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be better understood. Additional features and advantages of the invention will be described hereinafter which form the subject of the claims of the invention.
The foregoing and other features and aspects of the present invention will be best understood with reference to the following detailed description of a specific embodiment of the invention, when read in conjunction with the accompanying drawings, wherein:
Refer now to the drawings wherein depicted elements are not necessarily shown to scale and wherein like or similar elements are designated by the same reference numeral through the several views.
As used herein, the terms “up” and “down”; “upper” and “lower”; and other like terms indicating relative positions to a given point or element are utilized to more clearly describe some elements of the embodiments of the invention. Commonly, these terms relate to a reference point as the surface from which drilling operations are initiated as being the top point and the total depth of the well being the lowest point.
In the example shown in
Electric current driving tool 28 may be, for example, Schlumberger's E-Pulse or E-Pulse Express (add reference patent). For purposes of brevity, current driving tool 28 may be referred to herein as E-Pulse 28, although other current driving tools may be utilized without departing from the scope of the claimed invention. In the illustrated embodiment, the magnetometer tool 24 includes measurement-while-drilling (MWD) and telemetry (mud pulse or electromagnetic) components. It is noted that in some operations, a different configuration may be used. For example, in one example, the current driving tool may be an electromagnetic telemetry tool. In another example, a BHA 12 may include a mud pulse telemetry tool and a current driving tool.
With reference to
Target casing 18 provides a very low resistance path compared to formation 5, as the conductivity of casing is typically six orders of magnitude greater than formation conductivity. For example, the resistance of 9-⅝ inch casing is roughly equivalent to a cylinder of 1 ohm-m formation with a diameter of 500 feet. This high contrast results in much more current returning on the casing than in the formation when casing 18 is near tool 12.
Electric current 40c on casing 18 produces magnetic field
Current 40c on target casing 18 will be weaker than current 40a on BHA 12, but will have the same frequency and be in phase with it. With current 40c represented I′, azimuthal magnetic field
Where μ0=4π·10−7 Henry/m, r is the radial distance (m) from target casing 18 at axial location z to BHA 12, and ψ is the unit vector in the azimuthal direction. Measuring magnetic field
Magnetic Field
δ=(πƒμ′μ0σ)−1/2 (EQ. 2)
For example, non-magnetic steel (μ′=1) used in drill collars typically has a conductivity σ=1.4/106 S/m. At 10 Hz, the skin depth is 5.3 inches (0.13 m), so magnetic field
Magnetic field
In
Signal 42 has a magnitude of zero between the time interval (0, T), which is shown in
For the first time interval, which is the interval between time 0 and time T, magnetometer 26 senses vector
Using data acquired by magnetometer 26 during the three time intervals shown in
In one example, the time period, T, may have a duration ranging between 10 milliseconds and 10 seconds, depending on the time required for a good signal to noise ratio regarding measurements by magnetometer 26. The signal strength depends on several factors, including the amplitude of electric current 40a, the distance between target casing 18 and BHA 12, whether target casing 18 and BHA 12 are parallel, the electrical resistance of formation 5, the electrical resistance of the mud, and the electrical resistance of the contact between BHA 12 and formation 5 in oil-based mud. Any noise depends on properties of magnetometer 26 and its electronic components, the integration time, and any parasitic signals that may arise from any imperfections on electronics associated with target causing 18 or BHA 12, from tool vibration in the Earth's magnetic field, or from the magnetic field on BHA 12 due to electric current 40a.
Let I(z) be the axial current 40a at the location of magnetometer 26, where z is the axial distance from the gap. This current produces an azimuthal magnetic field
where {circumflex over (θ)} is the unit vector in the azimuthal direction. Since I(z)>1′ and d□b, hence ″
If drill collar 34 and pressure housing 36 of magnetometer tool 24 are cylindrically symmetric, the axial current I(z) will also be cylindrically symmetric. This axial current will penetrate into the cross-sectional area of the drill collar, and a cylindrically symmetric current density
As illustrated in
The parasitic field
In
It is not necessary to make the measurements at the particular angles illustrated in
Alternatively, if drill collar 34 is rotating smoothly, it is possible to acquire continuous measurements from magnetometer 26. If the magnetic field readings are averaged over several drill collar 34 rotations, then the parasitic field
Intercepting an exiting wellbore with a second well is used for killing blow-outs and for drilling “U-shaped wells”. In a blow-out, the first well encounters an unexpectedly high pressure formation during drilling. If the weight of the drilling mud is too low, the formation pressure exceeds the borehole pressure and fluids from the formation enter the wellbore in an uncontrolled manner. The formation fluids blow the drilling mud out of the annulus between the formation and the drill string. Since the formation fluids are less dense than the mud, the pressure at the surface can become very high. This is a serious situation that may endanger people and the environment and that may damage the drilling rig and the reservoir. If standard drilling control methods (e.g. “weight and wait”) cannot reestablish a greater pressure in the borehole than in the formation, the extreme measure of drilling a relief well is undertaken. A second wellbore is drilled from an offset location and attempts to intercept the first well a short distance above the blown-out formation. Wireline magnetic ranging methods are used where the drilling BHA in the second well is periodically removed and a wireline tool is run in the open hole of the relief well (see U.S. Pat. No. 4,732,398). The wireline tool of U.S. Pat. No. 4,732,308 has two widely spaced, current injecting electrodes, and a sonde with a magnetometer located midway between them. The injected current concentrates on the drill string in the first well, and the resulting magnetic field is measured with the magnetometer to determine the relative bearing of the first well with respect to the second well. By taking several bearings at different locations in the relief well, it is also possible to determine the distance to the blow-out. Eventually, the relief well is able to intercept the blow-out, but this may require a large number of trips, i.e. the drill string is removed and a wireline magnetic ranging tool is run into the open hold. Each trip may require one or more days of rig time, so the process can be very slow and expensive. The relief well has a very heavy mud that can “kill” the blow-out by reestablishing a borehole pressure greater than the formation pressure.
As the process of determining the relative bearing and distance to target casing from a wellbore is known in the art for wireline magnetic ranging, it is therefore briefly described with reference to
Prior to the present invention, it was necessary to pull the BHA out of the wellbore and run a wireline magnetic ranging tool to locate the target casing. Then go back in the wellbore with the BHA to continue drilling operations. System 10 of the present invention may facilitate tracking the location of target casing 18 relative to wellbore 18 without removing the BHA from the wellbore, thus significantly reducing time, costs and improving the accuracy in drilling the second wellbore.
A second application for intercepting a first wells from a second well is to create a “U-shaped” well. Two horizontal wells are drilled from different locations and intercept “toe-to-toe” underground) see “First U-tube well connects horizontal wells”, Drilling Contractor, September-October 2005). One purpose for drilling a U-shaped well is to lay cables or pipelines under a river. Another purpose is to provide a pipeline from land to an offshore well, where the stability of the seafloor cannot support a seafloor pipeline. Another purpose may be to produce heavy oil through hot subsurface formations, rather than through a seafloor pipeline exposed to cold water. Cold pipelines increase the viscosity of the heavy oil and may prevent it s production. To drill a U-shaped well, a first well is drilled and cased. As the second well is drilled and approaches the end of the first well, a wireline tool must be inserted in the first well for magnetic ranging. This requires a rig be maintained on the first well to deploy the wireline tool in the horizontal well.
An example of a method of operating wellbore locating system 10 is now described with reference to
Upon initiation of the data acquisition sequence, current driver 28 cycles current 40a off, current 40a on, and current 40a reversed with a predetermined time interval T. In one example, the method is conducted as shown in
Once the data has been processed to obtain Earth's magnetic field (
Wellbore locating system 10 of the present invention is of particular interest for steam assisted gravity drainage (SAGD) production operations. SAGD requires at least two horizontal wells to be drilled parallel to each other. One well is positioned directly above the other well, and typically with a constant separation, for example of 3 to 5 meters. These wells can be completed with casing or slotted liners. Once the wells are completed, steam is injected in the upper well and the hydrocarbons are produced from the lower well.
An embodiment of a method of drilling a first well 14 and a second well 16 for SAGD operations is now described with reference to
As illustrated in
An example of an algorithm is now presented to illustrate how the second SAGD well can be positioned with respect to the first well based on magnetic field measurements. Normally, the first well drilled is the lower, producing well 14 (see, e.g.,
Let the insulated gap 30 in the BHA 22 in the second well be located at z=0, and the bit be located at z=L, where L is the length of the BHA below the insulated gap. A current I(0) is generated across the insulated gap 30 in the second well 16 and flows along the BHA 22 in the second well 16, denoted as I(z). In electrically conductive water based mud (WBM), the current I(z) decreases approximately linearly with distance from the insulated gap 30 and goes to zero at the bit face, so that I(z)≈I(0)·(L−|x|)/L between the insulated gap 30 and the drill bit 20. Above the insulated gap 30, the current also decreases in a linear manner, but extends further up the drill string. In electrically insulating oil based mud (OBM), the current I(z) remains constant below the insulated gap 30, and enters the formation only through the face of the drill bit 20. In OBM, the current below the insulated gap is given by I(z)≈I(0). The current returns to the BHA above the gap through stabilizers and through drill collar contact with the formation.
In either case of WBM or OBM, most of the current leaving the BHA in the second well 16 flows to the first well 14, and then returns along the target casing 18. Let the current on the target casing 18 be denoted as I′. In OBM, the current on the casing will be relatively constant along its length, and given by I′≈−I(0). In WBM, the current will vary along the casing as I′≈−I(z) if the separation of the two wells is small compared to L. The current generated across the insulated gap 30, I(0), is measured and transmitted to the surface in real time. Depending on whether the second well 16 is drilled with WBM or OBM, the appropriate approximation for the current I′ is used in the following analysis.
The 3-axis magnetometer 58 in the second well 16 is located at (x,y,z)=(0,0,z0) and measures the magnetic field components produced by the current returning on the target casing 18 in the first well 14. To simplify the notation the subscript “1” is not shown hereafter, but it is understood that the following magnetic field refers to that produced by the first well 14, namely
The magnetic field components are transmitted in real time to the surface by the MWD tool. By measuring the direction and magnitude of
Provided that the current I′ doesn't vary too much opposite the magnetometer, the magnetic field is given approximately by
where μ0=4π·10−7 Henry/m. Here,
Another analytic expression for the magnetic field for the WBM case that may include the variation of current with distance, i.e. I′(z)≈−I(z)≈−I(0)·(L−|z|)/L. This current distribution is characteristic of a linear electric dipole antenna in a conductive medium. An analytic expression for the magnetic field can be found in Jackson's Classical Electrodynamics, published by John Wiley & Sons, Inc., 1967, pages 271-273. An analysis can be performed using the expression from Jackson's book, which follows lines similar to that presented here. However, the basic concept is adequately described by the simpler equation for a line current. It is understood that the invention includes using different formula, and that the expression presented here is used solely as an example.
Alternatively, the currents on the BHA 22 and target casing 18 and the resulting magnetic fields can be modeled using a three dimensional numerical code, which allows one to specifically include the drill string, the casing, the borehole, the borehole fluid, and various formation properties, such as bedding. In a numerical approach, a computer model is used to simulate the current distributions on the BHA, in the formation, and on the casing, and to computer the resulting magnetic fields. Comparing the modeled results for the magnetic fields to the measured results allows one to estimate the distance and direction to the cased well. An example of such a numerical code used to model SAGD wells is presented later.
assume that the first well penetrates the x−y plane defined by z=Z0 at the location (x0,y0,z0) with
as shown in
For properly drilled SAGD wells, |By(0,0z0) | will be much larger that |Bx(0,0,z0)| or |Bz(0,0,z0)|. The relative position and direction of the first well can be deduced from these quantities using the above equations. The angle γ0 is determined by the ratio of Bx to By, with
thus eliminating one unknown quantity. If Bx≠0, then γ0≠0, and the first well is not directly below the second well. The horizontal displacement (y0) is determined once the vertical separation of the wells (x0) has been found. The ratio of Bz to By gives
If Bz≠0, then it is likely that φ≠0 and the two wells are not parallel. Finally, By and I′ are related to the inter-well spacing by
Equations 5a and 5b can be used to eliminate r02 from equation (8), giving
The three equations (6), (7), and (9) relate the four unknown quantities, x0, y0, θ, and φ. There are three equations in four unknowns, so there is not a unique solution for the general case with arbitrary angles and well placements. However, only the data from one single location along the {circumflex over (z)} axis has been used so far. Measurements at two locations along the {circumflex over (z)} axis provide sufficient data to determine all unknown quantities.
For nearly parallel SAGD wells, it is useful to make the small angle approximation, cosφ≈1, and sinφ≈φ. The normal MWD direction and inclination measurements are sufficiently accurate for the second well to be drilled in the same direction as the second well within a few degrees of error. For example, a relative error of 5° corresponds to φ=0.09. Hence, with the approximations that cosφ≈1 and sinφ≈φ, equations (7) and (9) reduce to:
Equation (11) can be rewritten to determine the vertical separation of the wells,
Equations (6) provides the y coordinate
Thus, for cosφ≈1, these coordinates (x0,y0, z0) define one point for the axis of the first well, based on measurements were made at one magnetometer location, (0,0,z0).
The angles θ and φ can be determined from magnetometer measurements at a second point (0,0,z0). The two readings may be obtained using two different magnetometers in the BHA, or by moving a single magnetometer between the two locations. Repeating the above process yields a second coordinate for the first well at (x1,y1,z1), where x1 and y1 are obtained from equations (12) and (13), and where
Thus, all of the desired quantities describing the location and direction of the second well with respect to the first well are obtained.
It is also possible to deduce some directional information about well #2 from measurements at a single point. Referring to equation (10), the two angles θ and φ are related via
The right hand side contains measured values. If Bz=0, then δ=0 which implies that either
φ=0, or (17)
tanθ=tanγ0θ=γ0=nπ (18)
The first condition (16) indicates that the two wells are exactly parallel, which is the desired conditions for SAGD wells. The second condition (17) implies that the directional vector {circumflex over (n)} lies in a plane defined by the {circumflex over (z)} axis and (x0,y0,z0). Equation (18) can be satisfied if the wells are not parallel, but they must both lie in the same plane. In this case, they might be diverging from, or converging toward each other.
If Bz≠0, then δ≠0, and both of the following conditions must be true:
φ≠0, and (19)
tanγ0cosθ=sinθ≠0 (20)
Equation (19) indicates that the two wells are not parallel, and equation (20) indicates that the directional vector {circumflex over (n)} does not lie in a plane defined by the {circumflex over (z)} axis and (x0,y0,z0). Hence a non-zero value for δ can be used as an error indication and this can be used in a feedback loop to control the direction the second well is being drilled.
To illustrate, suppose γ0=0, so that the second well is exactly above the first well at the point (x0,0,z0), as shown in
δ=−φsinθ (21)
Note that the component of {circumflex over (n)} that lies along the ŷ direction is
ny={circumflex over (n)}□ŷ=sinφsinθ≈φsinθ (22)
Hence the quantity δ is a direct measurement of the misalignment of the two wells with respect to the ŷ direction. A tendency to drift to the left or right would be detected by monitoring δ, and subsequently corrected. However, δ cannot indicate a drift upwards or downwards.
In the general case when tanγ0≠0, the quantity δ is still useful as a feedback correction. In this case, it corresponds to the portion of {circumflex over (n)} that is perpendicular to the plane defined by the {circumflex over (z)} axis and the point (x0,y0,z0). For example suppose tanγ0=0.4, corresponding to γ0=0.381 or 21.8°. Referring to
An automatic feedback and control system can be implemented downhole to steer the second well. Assume that initially the two wells have the proper inter-well spacing (r=d), parallel trajectories (φ=0), and the second well is above the first well (γ0=0), so that the error signal δ is zero. If δ deviates from zero, this indicates a left-to-right tendency. The direction of the second well could be changed to bring δ back to zero and hence correct the left-to-right drift. Since this corresponds to simply driving Bz to zero, it does not require any additional information downhole. A downhole processor in the BHA of the second well would be able to monitor Bz and control the direction to maintain the two wells in the same plane.
However, there remains the possibility that the two wells could drift towards each other or away from each other. The correct spacing can be obtained by monitoring the amplitude of By. From equation (12),
With I′ constant, a change in By can be interpreted as a change in spacing. The difference in By from its desired value may be used as an error signal. A processor in the BHA of the second well would be able to monitor By and Bz and automatically control the separation of the two wells.
This preceding analysis is meant to illustrate the principles, not to limit the invention. The simplifying assumptions for the current and magnetic field are not essential to the method. For example, an alternative approach is to use a fully three dimensional modeling code to predict the currents and magnetic field as a function of the well spacing, the relative well orientation, the details of the BHA and casing, and varying formation properties. A commercially available electromagnetic modeling code, such as Comsol Multiphysics, can be used to calculate the currents and magnetic field. The procedure is: 1) model a variety of realistic conditions (e.g. well spacing, well orientation, formation resistivity, borehole diameter, mud resistivity, BHA diameter and length, casing diameter, etc.), 2) compare the model results with the real time measurements, 3) determine the relative orientation and inter-well spacing, and 4) correct the trajectory of the well being drilled.
For example, a three dimensional numerical calculation for a 6.75-inch (0.172 m) diameter BHA is shown in
In
The current decreases away from the insulated gap, and the inter-well spacing, x0, can be deduced from the magnitude.
In
The magnitude of Bx(0,0z) scales approximately as cosφ, and is anti-symmetric about z=0. The anti-symmetry results from z changing sign, while the magnitude grows initially with z until the L−|z| term dominates. The magnitude of By(0,0,z0) and falls off with distance cosφ, but is symmetric about z=0 as expected. It peaks near z=0 and falls off with distance as the current decreases. The magnitude of Bz(0,0,z0) scales approximately as sinφ and is symmetric about z=0 as predicted by the above formula.
Hence, the three dimensional numerical model produces results that generally consistent with the much simpler analytic model derived here. The three dimensional numerical model can be used to create a database consisting of magnetic field components versus various conditions (well spacing, well orientation, casing size, BHA length and diameter, formation resistivity, etc.). This database can then be used to create equations relating the various parameters to the magnetic field. For example, the form of such equations might resemble equations 25, 26, and 27. The measured magnetic fields can then be used to invert for the desired parameters, particularly the inter-well spacing and the relative orientation of the two wells. An independent measurement of the formation resistivity, for example from an LWD tool, could also be used to refine the parameters.
From the foregoing detailed description of specific embodiments of the invention, it should be apparent that an apparatus, system and method for locating a target wellbore from a second wellbore during drilling of the second wellbore that is novel has been disclosed. Although specific embodiments of the invention have been disclosed herein in some detail, this has been done solely for the purposes of describing various features and aspects of the invention, and is not intended to be limiting with respect to the scope of the invention. It is contemplated that various substitutions, alterations, and/or modifications, including but not limited to those implementation variations which may have been suggested herein, may be made to the disclosed embodiments without departing from the spirit and scope of the invention as defined by the appended claims which follow.
This application claims the benefit of U.S. Provisional Patent Application No. 60/733,347 filed on Nov. 4, 2005.
Number | Date | Country | |
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60733347 | Nov 2005 | US |