The present invention relates to a plastic drainage pipe reinforced by steel strips, as well as a method and apparatus for making the drainage pipe. More particularly, the present invention relates to a drainage pipe made from a composite profile that is formed by integrating plastic with steel strips by means of an integration machine, through a winding and welding process by means of a special winding and welding machine.
The prior art plastic drainage pipes are all developed for non-pressure applications. For the purpose of saving materials while ensuring the hoop rigidity of the pipe in service, various kinds of pipes with different structures, such as dual-wall corrugated pipe and spirally wound hollow wall pipe, were invented. Nowadays, structural wall pipes, which are much lighter than solid wall pipes, are relatively mature for common applications. The shortcoming of such plastic pipes lies in that the pipe should be made at a factory and then transported to installation sites. Moreover, these kinds of structural wall plastic pipes are plastic-pure pipes, which involve high costs due to raw materials and transportation. From publicly available information, two methods are known to have been used for making spirally wound plastic pipes. According to one method, a plastic melt strip is continuously wound, welded and cooled down to form the pipe, while according to the other, a plastic profile is formed first and cooled down, and then the plastic profile is wound and welded by means of a special winding machine to form a pipe with a smooth bore. The two methods mentioned above are relatively sophisticated, but till now, they can not be used to make pipes other than plastic-pure ones.
Japanese patent No. JP9310788A disclosed a pipe made by winding steel (or other reinforcing element) reinforced plastic profile, of which the profile is made by means of a two-step process. The first step involves formation of a plastic-pure profile with ribs extending from the basic portion, and the ribs have slots opening to the inside of the pipe to be formed. The second step involves winding and inserting steel strips to the slots to form steel strip reinforced composite profile. The two-step profile making process is too complicated with low efficiency. In addition, the steel strip and plastic are not integrated in the profile. The pipe formed with this kind of profile can not provide satisfactory strength and hoop rigidity, and measures have to be taken to keep the exposed steel strip from contacting the medium inside.
Patent No. WO2003/089226 disclosed a similar spirally-wound steel strip reinforced plastic pipe, which is different from the pipe described in Japanese patent No. JP9310788A in that the slot opens to the outside of the pipe to be formed, but the composite profile is still made by means of a two-step process.
The objective of the present invention is to provide a plastic drainage pipe reinforced by steel strips, wherein the steel strip is enwrapped in plastic ribs and closely integrated with the plastic ribs.
The other objective of the present invention is to provide a method and apparatus for making the plastic drainage pipe reinforced by steel strips.
To achieve the above objectives, a drainage pipe provided by the present invention comprises a plastic pipe body and reinforcing ribs integrated with the plastic pipe body as a whole, wherein the ribs of the plastic pipe are reinforced by steel strips enwrapped by the plastic; the pipe body further includes a spigot joint at one end of the pipe for jointing the pipes to each other; and the spigot joint comprises a jointing part where a sealing rubber ring is to be fixed or a sealant is to be used.
The method for making a plastic drainage pipe reinforced by steel strips provided by the present invention comprises the following steps:
The apparatus for making the plastic drainage pipe provided by the present invention includes:
In comparison with the prior plastic pipes of the same diameter, the pipe made according to the method and apparatus of the present invention is lighter, consequently, raw materials are saved while the service performances are ensured. Moreover, the pipe according to the present invention can be made at installation sites to save transportation cost effectively.
The other objectives and merits of the present invention are described in the following embodiments in accompanying with the drawings.
The one-step integration mode is described below in accompanying with
With reference to
With reference to
The composite profile 32 is fed, through a conveying means consisting of multiple feeding rollers 29 and a press roller 28, and at a constant speed, into a “rolling cage” type winding and welding device which includes frame 25, multiple un-grooved rollers 26 and multiple grooved rollers 27. The reinforcing ribs of the composite profile 32 move along a helical passage formed by grooves of the grooved rollers 27, so that a spirally winding operation is carried out. As such a spirally winding operation is a continuous process, the composite profile 32 is continuously sent into the winding device from the tangent direction at the bottom of the “rolling cage”. Before the composite profile 32 is lapped over to the edge of the outer surfaces of the semi-finished drainage pipe 33, the surfaces of the edges to be overlapped are heated and slightly melted by hot air blower 30 while the small extruder 31 extrudes plastic melt strip to the overlapping surface, then the two surfaces are lapped over and the overlapped joint is pressed by an adjustable press roller, so that the two surfaces are surely welded together. After such a process, the overlapped edge surfaces of the composite profiles 32 are fused to each other as a whole. Finally, the plastic drainage pipe reinforced by steel strips is completed after it cools down to room temperature in the air.
Grooved rollers 27 and un-grooved rollers 26 are evenly distributed along the circumference corresponding to the diameter of the pipe, and the grooves of all grooved rollers 27 that distribute along the circumference can be connected with each other to form a helix. The distance between two grooves equals to that between two ribs in the profile, and the width of the groove corresponds to that of the rib.
In addition, to ensure reliable integration between the steel strips and the plastic profile, rectangular or circular holes can be perforated on the steel strips, so that the plastic melt on both sides of the steel strips can be fused together through the holes to form integrity. For relatively thick steel strip (for instance, the thickness is equal to or larger than 2.5 mm), the surfaces of both lateral sides of the steel strip can be treated rough to improve the integration reliability between the steel strips and the plastic.
To ensure proper hoop rigidity, the width and thickness of the steel strips, as well as the distance between two steel strips can be determined according to the engineering requirements.
To prevent basic plastic portion between two ribs from being damaged by sharp objects such as rocks, stones etc. during pipe laying, the plastic part between the ribs is not supposed to be flat. On the contrary, the plastic part between two ribs should have a convex shape or be thicker than the rest of the drainage pipe.
To ensure the production speed, profiles with different width may be used for production of pipes with different diameters.
Number | Date | Country | Kind |
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2005100829114 | Jul 2005 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2006/001607 | 7/7/2006 | WO | 00 | 9/30/2008 |