The present invention relates to a method and an apparatus for manufacturing a water absorption treatment material that absorbs a liquid.
Patent Document 1 discloses an excrement treatment material that is a kind of water absorption treatment material. The excrement treatment material disclosed in the document is composed of a plurality of grains that absorb urine. Each grain includes a granular core portion that has water absorbing properties and a coating portion that covers the core portion. The coating portion contains an adhesive material, and has a function of bonding grains that have absorbed urine together.
Patent Document 1: JP 2007-190026 A
With the excrement treatment material described above, a clump is obtained that is composed of a plurality of grains that have absorbed urine. By discarding the clump of grains, urine can also be disposed of together with the grains. As described above, by causing the water absorption treatment material to absorb a liquid, the liquid can be easily disposed of. However, there is still room for improvement in the conventional water absorption treatment material in terms of water absorption speed.
The present invention has been made in view of the problem described above, and it is an object of the present invention to provide a method and an apparatus for manufacturing a water absorption treatment material that has an excellent water absorption speed.
A method for manufacturing a water absorption treatment material according to the present invention is a method for manufacturing a water absorption treatment material that is composed of a plurality of grains, the method including; a granulation step of granulating a granulation material, and thereby forming a granule that constitutes each of the grains; and a coating step of attaching a coating material that contains an adhesive material to a surface of the granule formed in the granulation step, and thereby forming a coating portion that covers the surface of the granule, wherein, in the granulation step, the granule that has a through hole that extends therethrough is formed.
In the manufacturing method, a granule that has a through hole is formed in the granulation step. Accordingly, a grain that has a surface area larger than that of when a through hole is not formed in the granule is obtained. As a result, the contact area of the grain that comes into contact with a liquid is increased, and thus the water absorption speed can be improved.
Also, an apparatus for manufacturing a water absorption treatment material according to the present invention is an apparatus for manufacturing a water absorption treatment material that is composed of a plurality of grains, the apparatus including: a granulation machine that granulates a granulation material and thereby forms a granule that constitutes each of the grains; and a coating machine that attaches a coating material that contains an adhesive material to a surface of the granule formed by the granulation machine, and thereby forms a coating portion that covers the surface of the granule, wherein the granulation machine forms the granule that has a through hole that extends therethrough.
In the manufacturing apparatus, a granule that has a through hole is formed by the granulation machine. Accordingly, a grain that has a surface area larger than that of when a through hole is not formed in the granule is obtained. As a result, the contact area of the grain that comes into contact with a liquid is increased, and thus the water absorption speed can be improved.
According to the present invention, it is possible to implement a method and an apparatus for manufacturing a water absorption treatment material that has an excellent water absorption speed.
Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. In the description of the drawings, the same elements are given the same reference numerals, and redundant descriptions thereof will be omitted.
The core portion 32 has a function of absorbing and retaining a liquid. The main material of the core portion 32 is preferably an organic substance. As used herein, the main material of the core portion 32 refers to one of the materials constituting the core portion 32 that accounts for the highest proportion by weight in the core portion 32. It is possible to use, for example, papers, used tea leaves, plastics, or soybean refuse as the organic substance.
Papers refer to a material composed mainly of pulp. Examples of papers include ordinary paper, a vinyl chloride wallpaper classified product (paper obtained by classifying vinyl chloride wallpaper), fluff pulp, papermaking sludge, pulp sludge, and the like. As the plastics, it is possible to use, for example, a disposable diaper classified product (plastics obtained by classifying disposable diapers). The soybean refuse is preferably dried soybean refuse.
Referring back to
The coating portion 34 has a function of bonding grains 30 that have absorbed a liquid and forming them into a clump. The main material of the coating portion 34 is also preferably an organic substance. The coating portion 34 contains an adhesive material. As the adhesive material, it is possible to use, for example, starch, CMC (carboxymethyl cellulose), PVA (polyvinyl alcohol), dextrin, or a water-absorbent polymer.
As shown in
As shown in
As can be seen from
Referring back to
Next, a method for manufacturing a water absorption treatment material according to an embodiment of the present invention will be described in conjunction with the operations of the manufacturing apparatus 1. The manufacturing method includes a granulation step and a coating step. The granulation step is a step of forming granules (core portions 32) by granulating a granulation material. In this step, the granulation machine 10 described above is used to form the core portions 32 that each have a through hole 33. Prior to granulation, the granulation material is subjected to pre-treatment such as pulverization, kneading, and adding water, as needed.
In the granulation step, as shown in
The coating step is a step of forming a coating portion 34 by attaching a coating material to the surface of each core portion 32 formed in the granulation step. In the coating step, by using the coating machine 20 described above, a coating material is attached to the surface of each core portion 32. At this time, the coating material is attached to the inner face 33a of the through hole 33 so as not to close the through hole 33. Also, the coating material is attached to the entire inner face 33a of the through hole 33. A coating portion 34 is thereby formed. Then, post-treatment such as sieving and drying is performed as needed. Through the above processing, a water absorption treatment material 3 composed of a plurality of grains 30 is obtained.
Advantageous effects of the present embodiment will be described. In the present embodiment, a granule (core portion 32) that has a through hole 33 is formed. Accordingly, a grain 30 that has a surface area larger than that when the through hole 33 is not formed in the core portion 32 is obtained. As a result, the contact area of the grain 30 that comes into contact with a liquid is increased, and thus the water absorption speed can be improved. Accordingly, a manufacturing method and a manufacturing apparatus 1 for manufacturing a water absorption treatment material 3 that has an excellent water absorption speed are implemented. Also, forming a through hole 33 in each core portion 32 as described above is also advantageous in that the granulation material can be saved in an amount corresponding to the through hole 33.
In the present embodiment, the coating material is also attached to the inner face 33a of the through hole 33. Accordingly, the coating material can be spread over a wide area of the surface of the granule 32. By spreading the coating material that contains an adhesive material over a wide area, in the manufactured water absorption treatment material 3, grains 30 that have absorbed a liquid can be strongly bonded together. In particular, the coating material is attached to the entire inner face 33a of the through hole 33. With this configuration, the coating material can be spread over a wider area than the configuration in which the coating material is attached only partially to the inner face 33a.
An operation of attaching the coating material to the inner face 33a of the through hole 33 is performed such that the through hole 33 is not closed by the coating material. By doing so, a liquid path is secured in the through hole 33. This is advantageous in increasing the contact area between the liquid and the grain 30.
In the granulation step, the core portion 32 is formed using the granulation machine 10. Accordingly, a large number of core portions 32 can be formed in a short time.
In the granulation machine 10, the core member 18 is provided in the die hole 13. With this configuration, a through hole 33 is formed at the same time when the granulation material is molded into a granule, and it is therefore possible to easily obtain a core portion 32 in which a through hole 33 is formed.
The core member 18 is provided so as to extend only partially through the die hole 13 in the thickness direction of the die 12, and does not extend to the inlet opening surface of the die hole 13. In this case, the core member 18 is not present near the inlet of the die hole 13, and thus the granulation material can be pressed into the die hole 13 in an amount that is the same as that of when the core member 18 is not provided in the die hole 13. With this configuration, a high pressure can be easily applied to the granulation material when it passes through the region where the core member 18 is present.
The core member 18 extends to the outlet opening surface of the die hole 13. In this case, the granulation material passes through the region where the core member 18 is present until immediately before the granulation material is extruded from the die hole 13. Accordingly, it is possible to reduce the occurrence of a situation in which a hole once formed in the granulation material by the core member 18 is closed after the granulation material has passed through the region where the core member 18 is present.
In the case where the core portion 32 and the coating portion 34 contain an organic substance as the main material, it is possible to obtain a grain 30 suitable for being disposed of through incineration. In this case, a clump of used grains 30 can be discarded as combustible trash, and it is therefore possible to improve convenience for a user.
The present invention is not limited to the embodiment given above, and various modifications can be made. In the embodiment given above, an example has been described in which the core member 18 is provided so as to extend only partially through the die hole 13 in the thickness direction of the die 12. However, for example, as shown in
In the embodiment given above, an example has been described in which the diameter of the core member 18 is constant. However, for example, as shown in
In the embodiment given above, an example has been described in which all die holes 13 formed in the die 12 have the same diameter. However, for example, as shown in
In the granulation machine 10, the granulation material is pressed into the die hole 13 by the roller 14 that revolves about the rotation axis 15. In the case of this configuration, the pressing force of the roller 14 pressing the granulation material is weakened as the position is away from the rotation axis 15. In other words, the pressing force of the roller 14 pressing the granulation material differs according to the distance from the rotation axis 15. Such difference in the force causes variation in the hardness of the resulting core portions 32.
In this regard, in
In the embodiment given above, an example has been described in which a through hole 33 is formed at the same time when the granulation material is molded into a granule. However, the through hole 33 may be formed after the granulation material is molded into a granule. For example, after the granulation material has been molded into a cylindrical granule in the granulation step, a rod-shaped member may be penetrated through the granule along the central axis of the granule so as to form a core portion 32 that has a through hole 33. In this case, the core member 18 and the connecting member 19 are not provided in the die hole 13.
In the embodiment given above, an example has been described in which the coating material is attached to the entire inner face 33a of the through hole 33. However, the coating material may be attached only partially to the inner face 33a of the through hole 33. In this case, the remaining portion (the portion to which the coating material is not attached) of the inner face 33a of the through hole 33 is exposed. Alternatively, the coating material may not be attached to the inner face 33a of the through hole 33. In other words, the coating material may be attached only to a portion of the surface of the core portion 32 excluding the inner face 33a of the through hole 33. In this case, the entire inner face 33a of the through hole 33 is exposed. As a result of the inner face 33a of the through hole 33 being exposed as described above, a liquid can rapidly reach the core portion 32 through the exposed portion. Accordingly, the water absorption speed of the grain 30 can be further improved. In addition, when used grains 30 are disposed of in a flush toilet, the water in the toilet bowl can rapidly reach the core portions 32. The dissolubility of grains 30 in water is thereby improved, and it is therefore possible to achieve a water absorption treatment material 3 that can be easily disposed of in a flush toilet after use.
In the embodiment given above, an example has been described in which the through hole 33 is not closed by the coating material. However, the through hole 33 may be closed by the coating material.
In the embodiment given above, an example has been described in which the granulation machine 10 includes a roller 14. However, the granulation machine 10 does not need to include a roller 14. In this case, the granulation material may be pressed into the die holes 13 by a known means other than the roller 14.
In the embodiment given above, an example has been described in which the granulation machine 10 includes a cutter 16. However, the granulation machine 10 does not need to include a cutter 16. In this case, the granulation material extruded from the die holes 13 may be cut by a known means other than the cutter 16.
In the embodiment given above, an example has been described in which the granulation machine 10 is used to form core portions 32. However, it is not necessary to use a granulation machine to form the core portions 32. For example, the core portions 32 may be formed manually.
In the embodiment given above, an example has been described in which each core portion 32 has a substantially cylindrical tubular shape. However, each core portion 32 may have any shape as long as the core portion 32 has a through hole passing through the core portion 32. For example, each core portion 32 may have a spherical or elliptical shape in which a through hole is formed.
1 Manufacturing apparatus
3 Water absorption treatment material
10 Granulation machine
12 Die
13 Die hole
13
a Die hole (first die hole)
13
b Die hole (second die hole)
14 Roller
15 Rotation axis
16 Cutter
18 Core member
19 Connecting member
20 Coating machine
30 Grain
32 Core portion (granule)
33 Through hole
33
a Inner face
34 Coating portion
Number | Date | Country | Kind |
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2017-079356 | Apr 2017 | JP | national |
This is a Continuation of International Application No. PCT/JP2018/005082 filed Feb. 14, 2018, which claims the benefit of Japanese Application No. 2017-079356 filed Apr. 13, 2017. The contents of these applications are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/JP2018/005082 | Feb 2018 | US |
Child | 16530119 | US |