Method and apparatus for mixing liquid samples in a container using rotating magnetic fields

Information

  • Patent Grant
  • 6467946
  • Patent Number
    6,467,946
  • Date Filed
    Tuesday, April 24, 2001
    23 years ago
  • Date Issued
    Tuesday, October 22, 2002
    21 years ago
Abstract
Mixing a liquid solution in a container by rotating a pair of bar-shaped magnets in a coordinated pattern in which lines parallel to the axes of the bar-shaped magnets remain normal to one another, the magnets disposed in close proximity to and on opposite sides of the container a distance above the bottom of the container so that a magnetic mixing member is caused to rotate in the liquid about the same distance above the bottom of the container. Relative vertical movement of the magnets and the container generates a vortex-like mixing action throughout the container.
Description




FIELD OF THE INVENTION




The present invention relates to a method and apparatus for uniformly mixing liquid samples, reagents, or other solutions in a container. In particular, the present invention provides a method for rapidly and uniformly mixing a liquid by using a pair of magnetic field sources rotating near the sides of the container to generate a vortex mixing action within the liquid.




BACKGROUND OF THE INVENTION




Automated microbiology and clinical chemistry analyzers identify the presence of microorganisms and analytes in body fluids such as urine, blood serum, plasma, cerebrospinal fluid, sputum and the like. Automated microbiology and clinical chemistry analyzers improve productivity and enable the clinical laboratory to meet the workload resulting from high-test volume. Automated systems provide faster and more accurate results as well as valuable information to clinicians with regard to the types of antibiotics or medicines that can effectively treat patients diagnosed with infections or diseases. In a fully automated analyzer, many different processes are required to identify microorganisms or analytes and an effective type of antibiotic or medicine. Throughout these processes, patient liquid samples and samples in combination with various liquid reagents and antibiotics, are frequently required to be mixed to a high degree of uniformity producing a demand for high speed, low cost mixers that occupy a minimal amount of space.




Analyzers like those described above perform a variety of analytical processes upon microbiological liquid samples and in most of these, it is critical that a patient's biological sample, particularly when in a liquid state, be uniformly mixed with analytical reagents or diluent or other liquids or even re-hydrated compositions and presented to an analytical module in a uniformly mixed state. In a biochemical analyzer, other liquids like broth may need to be uniformly stirred before being used. Various methods have been implemented to provide a uniform sample solution mixture, including agitation, mixing, ball milling, etc.




One popular approach involves using a pipette to alternately aspirate and release a portion of liquid solution within a liquid container. Magnetic mixing, in which a vortex mixing action is introduced into a solution of liquid sample and liquid or non-dissolving reagents, herein called a sample liquid solution, has also been particularly useful in clinical and laboratory devices. Typically, such magnetic mixing involves rotating or revolving a magnetic field beneath the bottom of a container so as to cause a magnetically susceptible mixing member to rotate in a generally circular path in a plane inside the container at the bottom of the container. Thus, such magnetic mixers require that a magnetically susceptible mixing member be placed in close proximity, essentially in physical contact, with the bottom of the container.




Magnetic mixers that cause a magnetically susceptible mixing member to rotate or revolve at the bottom level or top level of liquid in a container are not useable in the instance of so-called “false-bottom” sample containers. False-bottom containers have the same general size as standard containers, but have an additional false bottom located at a predetermined distance above the physical bottom of the container. False-bottom containers are advantageously employed in several instances, for instance when it is desired to decrease the physical size of aspiration means which extract patient sample from a container. In such cases, the vertical travel required by the aspirator is decreased as the liquid sample level is found nearer the top of its container. Using false-bottom containers also makes it possible to handle smaller-than-normal liquid samples in containers that also have an extended surface for carrying bar-code indicia. In other instances and for various reasons, only a small volume of a patient's sample may be available and false-bottom containers makes it possible to transport a smaller-than-normal sample volume within an automated analyzer without having special handling devices adapted to operate on smaller-than-normal sample containers. Alternately, in the instance of magnetic vortex mixing, it may be desirable for reasons of mixing efficiency to have the source of mixing energy, the mixing member, located anywhere within the volume of a sample to be mixed as opposed to having the mixing member located at either the top or bottom of the sample container. Even further, it may be desirable for reasons of mixing efficiency for the source of rotational energy to be vertically moveable relative to the sample liquid during the mixing process as opposed to having the mixing member located in a stationary plane within the sample container.




U.S. Pat. No. 5,586,823 describes a magnetic stirrer comprising a bottle having a base and a stirrer bar of relatively low power magnetization lying on the bottle base. A permanent magnet of relatively high power is located beneath and close to the bottle base, and means for continuously rotating the external permanent magnet about an axis substantially normal to the bottle base. The rotating magnetic field causes the stirrer bar to continuously rotate within the liquid in a plane parallel to and above the bottle base.




U.S. Pat. No. 5,547,280 discloses a two-part housing magnetic stirrer having a lower drive and an upper part that forms a mounting surface for a sample container having a mixing magnet. The separating surface of the upper and lower parts are approximately horizontal in the working position. The upper part is made of glass and, when in its working position, is tightly pressed against an opposing surface of the lower part to provide a magnetic stirrer that is sealed against aggressive vapors.




U.S. Pat. No. 5,078,969 discloses a stirrer which is placed on a reaction vessel and used for staining biological specimens on microscope slides in a jar. The bottom wall of the jar is perforated and made of glass so that the magnetic flux passes through to couple a stirrer rod to a magnetic drive arm. The jar is seated on a platform with the magnetic-stirrer drive mounted and operable below the platform. The magnetic drive has a motor with magnetic drive arm like a permanent magnetic and a variable speed control device to control the angular velocity of the magnetic arm.




U.S. Pat. No. 4,728,500 discloses a stirrer comprising a magnetically permeable vessel containing at least one magnetic bead and a magnetic device having a spacer with a number of longitudinally positioned magnetic bars parallel to one another disposed thereon. The bars may be moved in a longitudinal direction beneath the vessel so as to produce an oscillating magnetic field causing the beads to undergo an elliptic motion.




U.S. Pat. No. 4,534,656 discloses a magnetic stirrer apparatus in which the stirrer is buoyant, and thereby floats on the surface of a liquid which is to be stirred. The stirrer is caused to be rotated, generally about the vertical axis of the flask, and is enabled to change its elevation, relative to the bottom of the flask, as the level of liquid in the flask is changed. The floating stirrer is restricted by a guide rod to rotational movement, and to vertical movement as the liquid level changes; a magnetic drive is provided to cause rotational movement of the stirrer, thereby to mix the liquid in the flask.




U.S. Pat. No. 4,162,855 discloses a magnetic rotor having a central hub which has a surface covered with an inherently high lubricity material and on which is mounted a radially extending magnetic impeller. The magnetic rotor is mounted in a central collar portion of a cage which has a number of frame members extending from the collar to prevent the rotating impeller from engaging the walls of the vessel. As the outward members maintain the cage in position within the vessel, the magnetic rotor is allowed to “float” relative to the cage and rotate freely, with extremely low frictional forces, relative to the vessel to agitate the substance therein.




Accordingly, from a study of the different magnetic mixers available in the prior art, there is an unmet need for an improved magnetic vortex mixer capable of magnetically mixing small volume liquid samples held within false-bottom containers. In addition, there is a need for a magnetic mixer which provides a uniform mixing action within liquid samples contained in false-bottom tubes held in a sample tube rack without removing the sample tubes from the rack so as to eliminate the need for time-consuming and spacious mechanisms to move the tube to a separate location for mixing. There is a further need for magnetic mixing method having increased efficiency by moving the mixing member along an axis of the sample container during the mixing process, as may be required for low viscosity liquid samples.




SUMMARY OF THE INVENTION




Many of these disadvantages to the prior art are overcome by using the apparatus and/or methods of this invention. This invention provides a method for mixing a liquid solution contained in a container by causing a freely disposed, magnetically susceptible mixing member to rotate or revolve in a generally circular pattern in a plane above the physical bottom of the container. The magnetic mixing member may have a spherical or oblong shape and is caused to rotate within the solution by revolving a pair of magnetic field sources external to the liquid container in a plane above the physical bottom of the container in a generally circular pattern. Rotation of the magnetic field sources is controlled so that the combined magnetic fields acting upon the magnetic mixing member cause it to rotate and generate a mixing motion within the liquid solution. In an exemplary embodiment, the magnetic field sources are diametrically opposed along the sides of and are in close proximity to a false bottom of a liquid sample container and are rotated in a coordinated motion. In an alternate embodiment, the magnetic field sources are rotated at diametrically opposed positions along a liquid sample container and the liquid sample container is moved upwards or downwards relative to the magnetic field sources.




In any of these embodiments, multiple liquid solutions held in liquid containers supported in a rack may be simultaneously mixed by moving the rack through the revolving magnetic fields while the containers remain within the rack. In an exemplary embodiment, the small magnetic mixing member is shaped like a spherical ball and may be automatically dispensed either at time of manufacture of the liquid sample container or loaded on-board the instrument into a liquid solution container easily. Such a spherical mixing member may be produced in large quantities at very low cost so that it may be discarded after a single use in contrast to prior art stirring members that are typically expensive plastic-coated permanent magnets and are therefore repeatedly used, increasing risk of contamination.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be more fully understood from the following detailed description thereof taken in connection with the accompanying drawings which form a part of this application and in which:





FIG. 1

is a schematic elevation view of a magnetic mixing apparatus that may be used to advantage in practicing the present invention with false bottom sample containers;





FIG. 2

is a top plan view of a mixing disk useful in practicing the invention of

FIG. 1

;





FIGS. 3A-3K

are schematic illustrations of coordinated motion of a pair of magnetic field sources revolving in a plane above the physical bottom of a container as taught by the present invention;





FIG. 4

is a schematic elevation view of a alternate exemplary magnetic mixing apparatus in which magnetic field sources are rotated at opposite locations of a liquid sample container having a false bottom and the container is moveable between the rotating magnetic field sources as taught by the present invention;





FIG. 5

is a schematic elevation view of another exemplary magnetic mixing apparatus in which magnetic field sources are rotated at opposite locations of a conventional liquid sample container and the container is moveable between the rotating magnetic field sources as taught by the present invention;





FIGS. 6A and 6B

are schematic front and side elevation views of a magnetic mixing apparatus that may be used to mix a number of liquid solutions held in liquid sample containers without removing the containers from a support rack when practicing the present invention; and,





FIG. 7

is a cross-section view of a mixing member that may be employed to advantage in the present invention.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

shows the elements of a magnetic mixing apparatus


10


comprising a pair of magnetic field sources


12


disposed at diametrically opposite locations alongside a liquid container


14


and having sufficient magnetic strength so that the combined non-uniform magnetic forces acting on a mixing member


16


produced by revolving the magnetic field sources


12


generate an effective mixing motion within a liquid sample


18


within the liquid container


14


. In a highly effective embodiment of the present invention, the magnetic field sources


12


are bar-shaped magnets


12


having opposed north-pole and south-pole ends and are diametrically opposed at positions along the side of container


14


that correspond to the location of a false bottom


20


within container


14


. Liquid container


14


comprises a lower empty portion


13


containing air and separated and sealed from an upper portion


15


containing liquid sample


18


. For convenience, a pair of motors


22


provide rotation to motor shafts


24


having disks


26


, each encasing a bar-shaped magnet


12


with its cylindrical axes intersecting north-pole end N and an opposed south-pole end S.





FIG. 2

is a top plan view of such a disk


26


encasing the bar-shaped magnets


12


showing the axis A of such a bar-shaped magnet


12


. Rotation of disks


26


by motor shafts


24


in a coordinated pattern described hereinafter produces a combined rotating magnetic field acting on mixing member


16


which causes mixing member


16


to rotate in a generally circular pattern within liquid


18


thereby generating a vortex-like mixing motion of liquid


18


. Additionally, the present invention may be practiced by reversing or alternating the direction of rotational motion of the magnetic field sources


12


during mixing to induce a shear-agitation mixing motion of liquid


18


.




Mixing member


16


may be formed, for example, like a bar or ball


16


of ferromagnetic or semi-ferromagnetic material (see FIG.


7


). Hereinafter the term ferromagnetic is intended to mean a substance having a sufficiently high magnetic permeability to be positionally affected by an orbiting or rotating magnetic field. Mixing member


16


is sized and has a sufficiently high magnetic permeability so that the magnetic field forces generated by magnetic field sources


12


are greater than forces of gravity acting upon mixing member


16


. The term magnetic is likewise intended to mean a substance that is independently capable of generating a magnetic field. Liquid container


14


is of a non-magnetic material and may be supported in an upper section of a mixing stand (not shown for clarity purposes), the mixing stand also having with lower section designed to encase motors


22


.




It has been discovered that a highly effective mixing or agitation action occurs in liquid sample


18


using the above described combination of revolving bar-shaped mixing magnets


12


and mixing member


16


when the bar-shaped magnets


12


are revolved in a same first direction at diametrically opposed locations across liquid container


14


in a pattern that causes mixing member


16


to revolve in a second direction opposite to the first direction. It has been found that the most effective embodiments of the present invention comprise controlling the relative rotation of bar-shaped magnets


12


so that the separate magnetic fields of the two separate bar-shaped magnets


12


are 90 degrees out of phase with one another. Consequently, the separate magnetic fields interact to produce a single magnetic field that rotates in a direction opposite to the direction of rotation of the bar-shaped magnets


12


.





FIGS. 3A-K

are schematic top plan views of mixer


10


and illustrate an embodiment of the present invention wherein two bar-shaped mixing magnets


12


encased in disks


26


are rotated by motor shafts


24


in a clockwise direction so that cylindrical axes of the bar-shaped magnets remain normal to one another. Thus, the magnetic fields of the two separate bar-shaped magnets


12


are 90 degrees out of phase with one another, as described above. Such a synchronized rotation produces a single magnetic field that rotates in a direction opposite to the direction of rotation of the bar-shaped magnets


12


, thereby causing mixing member


16


to rotate in a counter-clockwise direction within liquid sample


18


contained within liquid container


14


. As shown in

FIG. 1

, disks


26


are located at a vertical location along the side of container


14


that corresponds to the location of false bottom


20


within container


14


so that an effective vortex-like mixing action takes place in liquid sample


18


even though lower portion


13


contains air and is separated from upper portion


15


containing liquid sample


18


.

FIGS. 3A-K

are a “slow-motion” description of the mixing process of the present invention.





FIG. 3A

shows two disks


26


L and


26


R comprising bar-shaped mixing magnets


12


L and


12


R and being diametrically disposed on opposite left-hand and right-hand sides, respectively, of a liquid container


14


containing sample


18


to be mixed. Disks


26


L and


26


R are essentially identical but are assigned different numbers in

FIG. 3A-K

for purposes of describing the present invention. In

FIG. 3A

, disk


26


R is shown in a initial stationary position so that, for example, mixing member


16


is aligned with the south-pole end S of mixing magnet


12


R along the cylindrical axis AR of magnet


12


R. In this initial mixing positioning, disk


26


L is oriented so that cylindrical axis AL of mixing magnet


12


L is normal to cylindrical axis AR. Obviously the relative positions of north-pole end N and the south-pole end S could be reversed in both magnets


12


L and


12


R and yield an identical mixing process. This 90-degree phase difference between mixing magnet


12


R and mixing magnet


12


L is maintained throughout the mixing process of the present invention in order to produce a net magnetic field that rotates in a direction opposite to the direction of rotation of the bar-shaped magnets


12


R and


12


L.





FIG. 3B

illustrates a first mixing stage subsequent to the initial position of

FIG. 3A

whereat both disks


26


L and


26


R have been rotated clockwise about 45 degrees. At this position, a net magnetic field different from that of

FIG. 3A

results from the changed positions of mixing magnets


12


L and


12


R. In this first mixing stage, mixing member


16


is caused to revolve also about 45 degrees counter-clockwise as a result of the changed positions of mixing magnets


12


L and


12


R. Because of the closest proximity to magnet


12


R in the initial position of

FIG. 3A

, mixing member


16


“chases” the south pole end S of magnet


12


R as it provides the strongest nearby magnetic field. Throughout the mixing process, mixing member


16


moves throughout the liquid to be mixed as the mixing member


16


is caused to move in a pattern that minimizes its physical distance to the nearest magnetic field. As described previously, it has been discovered that a highly effective mixing action may be generated within solution


18


by rotating mixing magnets


12


L and


12


R so that dashed-line AL drawn through the cylindrical axis of mixing magnet


12


L remains normal to the dashed-line line AR drawn through the cylindrical axis of mixing magnet


12


R.





FIG. 3C

illustrates a second mixing stage subsequent to the first mixing stage of

FIG. 3B

whereat both disks


26


L and


26


R have been rotated clockwise a total of about 55 degrees. At this position, a net magnetic field different from that of

FIG. 3B

results from the changed positions of mixing magnets


12


L and


12


R. In this second mixing stage, mixing member


16


is roughly equidistant from magnetic pole N of magnet


12


L and magnetic pole S of magnet


12


R and as disks


26


encasing the bar-shaped mixing magnets


12


are rotated an additional amount in a clockwise direction, mixing magnet


12


L exerts a greater attraction on mixing member


16


than does mixing magnet


12


R so that mixing member


16


travels towards magnet


12


L in a path that tends to be more linear than circular. This situation occurs twice during each


360


revolution of the mixing member


16


along its generally circular mixing path.





FIGS. 3D-F

illustrate a series of mixing stages subsequent to the second mixing stage of

FIG. 3C

whereat both disks


26


L and


26


R have been rotated clockwise a total of about 180 degrees from starting position depicted in FIG.


3


A. In each of these stages, a net magnetic field different from that of a prior stage results from the changed positions of mixing magnets


12


L and


12


R. During these stages, mixing member


16


is caused to revolve about 360 degrees counter-clockwise as a result of the 180 degree clockwise rotation of mixing magnets


12


L and


12


R. Throughout the mixing process, disks


26


encasing the bar-shaped mixing magnets


12


continue to rotate in a pattern controlled so that cylindrical axis AL of mixing magnet


12


L remains normal to the cylindrical axis AR of mixing magnet


12


R. At the mixing stage illustrated by

FIG. 3F

, disk


26


L, disk


26


R and magnetic mixing member


16


are in a magnetically equivalent position and orientation as that of FIG.


3


A. Continuous operation of motors


22


causes motor shafts


24


to continuously rotate in a clockwise direction so that disks


26


L and


26


R also continuously rotate clockwise, as shown in FIGS. G-H-I-J-K, thereby repeating the counterclockwise rotation of mixing member


16


depicted by

FIGS. 3A-F

. Because of the viscous shear action generated within liquid


18


by the rotational movement of mixing member


16


, a vortex-like mixing action is created within liquid


18


. The present invention is thus seen to cause freely disposed, magnetically susceptible mixing member


16


to oscillate in a generally circular pattern anywhere within the volume of a sample to be mixed as opposed to having the mixing member located at either the top or bottom of the sample container.





FIG. 4

shows the elements of an alternate embodiment of magnetic mixing apparatus


10


in which container


14


is moved vertically between the revolving mixing magnets


12


so that the rotating magnetic field acting on mixing member


16


causes mixing member


16


to rotate at a number of different heights or planes within liquid


18


.




Equivalently, this alternate embodiment may be practiced by holding the container


14


stationary and moving motors


22


provided to rotate mixing magnets


12


as described before vertically along the sides of container


14


. Motion of container


14


“upward and/or downward” between disks


26


L and


26


R comprising mixing magnets


12


L and


12


R is indicated by bi-directional arrow


27


in FIG.


4


. This alternate embodiment of the present invention is seen to provide a means for generating a vortex-like mixing action throughout the entirety of the volume of liquid


18


in distinction to constraining the rotation of mixing member


16


to be proximate false bottom


20


of container


14


.




In an embodiment similar to

FIG. 4

, as depicted in

FIG. 5

, a conventional container


30


not having a false bottom but being filled with liquid


18


to be mixed may moved vertically between the revolving mixing magnets


12


so that the rotating magnetic field acting on mixing member


16


causes mixing member


16


to rotate at a number of different heights or planes within liquid


18


, thereby mixing liquid


18


throughout its entirety. Such an embodiment may be particularly useful in the event that liquid


18


is of such low viscosity that a vortex-like mixing action generated by mixing member


16


only proximate the bottom


32


of container


30


would be ineffective or time-wise inefficient in generating a mixing action throughout the entirety of liquid


18


. The embodiment illustrated in

FIG. 5

is also useful in instances wherein it is undesirable to place a conventional magnetic stirring apparatus beneath a conventional container as is usual practice in laboratory mixing devices. Such a situation may arise, for example, whenever it is important to minimize physical sizes of devices in automated laboratory analyzers.




In all embodiments, mixing member


16


is preferably formed from a ferromagnetic or semi-ferromagnetic material and simple rotation of mixing magnets


12


by motors


22


produces corresponding revolving magnetic field forces upon mixing member


16


in container


14


. Magnets


12


may comprise, for example, permanent magnets formed of neodymium-iron-boron (NdFeB) or other similar materials. Successful mixing of a low viscosity, liquid solution has been accomplished in about ½ second using a 5000 rpm motor


22


, from Maxon Motor Co., Fall River, Mass., with ¼ inch diameter×¾ inch long mixing magnets


12


having field strength 4000 gauss located diametrically across from and at a distance of about {fraction (1/16)} inch from the exterior of container


14


.




In another exemplary embodiment of magnetic mixing apparatus


10


, a number of liquid containers


14


may be placed in a multiple-tube mixer block


44


, as seen in

FIG. 6A and 6B

adapted to accommodate a number of tube-like liquid solution containers


14


in a linear array. Block


44


is transported in the direction shown by arrow


36


proximate the revolving magnetic field sources


12


so that the false bottoms


20


of the containers


14


each having mixing members


16


therein are positioned nearby to the revolving mixing magnets


12


. In this instance, the mixer block


44


may be transported between the revolving mixing magnets


12


and the liquid solutions


18


within liquid containers


14


are mixed as the individual liquid containers


14


are positioned proximate thereto. In such an embodiment, the necessity for removing individual liquid containers


14


from block


44


, as is the conventional practice within analytical laboratories, to a separate location is eliminated, thereby saving operating space and the expense of additional automated mechanisms. In comparison with

FIG. 5

conventional tubes


30


may be substituted for false-bottom tubes


14


and disks


26


are positioned proximate the bottom


32


of tubes


30


so that magnetic mixing apparatus


10


of the present invention may also be useful in mixing liquids contained within numbers of conventional tubes.





FIG. 7

is an exemplary illustration of a ball-like mixing member


16


comprising an inner core


40


of ferromagnetic or semi-ferromagnetic material like an iron alloy and may be optionally coated with a thin layer


42


of protective, waterproof material like plastic, paint, epoxy, and the like. Such a ball-like mixing member


16


is very low in cost, typically less than 1 cent, and may be obtained from sources like the Epworth Mill, South Hoover, Mich., as a SAE-52100 Chrome Alloy Spherical Grinding Ball. Various plastic layers


42


like SURLYN™ or TEFLON™ plastics, polyethylene, or parylene plastics may be coated over the surface of mixing member


16


at a thickness of about 25 microns for the purpose of avoiding contamination (rust, iron oxide, etc.) and thereby maintaining the integrity of a liquid solution. Such coating services are available from, for example, PCS, Katy, Tex. In use, a number of these mixing members


16


may be supplied in a straw-like magazine and automatically dispensed into the liquid container


14


using any one of a number of conventional dispensers. Alternately, the mixing members


16


may be pre-disposed within the liquid container


14


before presentation to the magnetic mixing apparatus


10


and a number of liquid containers


14


may be supported in a conventional tube rack so that the liquid solution in the liquid container


14


may be uniformly mixed without removing the liquid containers


14


from the rack.




In an operative example of the present method for mixing a liquid solution using magnetic mixing apparatus


10


by placing a small, spherically shaped magnetic mixing member


16


within the liquid solution and revolving a magnetic field at high speed in a circular pattern at close proximity to the liquid container


14


, a liquid solution


18


of water and red food dye was placed in a false-bottomed tube


14


having a diameter about 0.6 inches. A magnetic mixing member


16


formed of 52100 chrome alloy having a diameter within the range 2-6 mm was added to the solution within liquid container


14


like that shown in FIG.


1


. Two bar-shaped mixing magnets


12


of size about ¼-inch by ¾-inch were attached to a pair of motor shafts and the motor supported so that the mixing magnets


12


were about {fraction (1/16)}-inch from the side of the liquid container


14


. The motor was rotated for about ½-second at 5000 rpm and the distribution of dye within the solution was observed to be thoroughly and uniformly distributed.




It is to be understood that the embodiments of the invention disclosed herein are illustrative of the principles of the invention and that other modifications may be employed which are still within the scope of the invention. For example, obvious variants of the invention include using 2 separate small magnets to emulate the bar magnet, or replacing the permanent magnetic field with an circular electromagnetic field source and varying the time-intensity pattern of power supplied thereto, employing a non-spherical mixing member, eliminating the mixer block and placing the revolving magnetic field proximate to a tube in a rack, etc. Accordingly, the present invention is not limited to those embodiments precisely shown and described in the specification but only by the following claims.



Claims
  • 1. A method for mixing a liquid solution contained in a container having a false bottom, the method comprising:placing a ferromagnetic mixing member within the liquid solution contained in the container; and, rotating a pair of magnetic fields in a circular pattern in close proximity to the container near the location of the false bottom, wherein rotating the pair of magnetic fields comprises rotating a pair of magnets in a coordinated pattern in which lines parallel to the axes of the magnets remain normal to one another, so that magnetic forces acting upon the mixing member cause it to revolve thereby generating a mixing motion within the liquid solution.
  • 2. The method of claim 1 wherein the pair of magnetic fields are rotated in close proximity to opposite sides of the container.
  • 3. The method of claim 1 wherein the magnets comprises bar-shaped permanent or semi-permanent magnets.
  • 4. The method of claim 1 wherein rotating the magnetic fields comprises rotating a pair of disks containing said magnets in a coordinated pattern in which the magnetic fields of the two separate magnets are 90 degrees out of phase with one another.
  • 5. The method of claim 1 wherein the mixing member is spherical.
  • 6. The method of claim 1 wherein the mixing member is made of an iron alloy and has a diameter in the range 2-6 mm.
  • 7. The method of claim 1 wherein the mixing member has a protective coating to prevent contamination having thickness about 25 microns.
  • 8. The method of claim 7 wherein the protective coating comprises a material selected from the group consisting of parylene, SURLYN™ and TEFLON™ plastics.
  • 9. The method of claim 1 wherein the liquid container is supported within a rack and the rack is moved through the rotating magnetic fields.
  • 10. A method for mixing a liquid solution contained in a container, the method comprising:placing a ferromagnetic mixing member within the liquid solution contained in the container; rotating a pair of magnetic fields in a circular pattern in close proximity to the container; and, moving the container vertically relative to the magnetic fields so that magnetic forces acting upon the mixing member cause it to revolve thereby generating a mixing motion throughout the entirety of the liquid solution.
  • 11. The method of claim 10 for mixing a liquid solution contained in a container wherein rotating the pair of magnetic fields comprises rotating a pair of bar-shaped magnets in a coordinated pattern in which lines parallel to the axes of the bar-shaped magnets remain normal to one another.
  • 12. The method of claim 10 wherein the magnetic fields are rotated in close proximity to opposite sides of the container.
  • 13. The method of claim 10 wherein the ferromagnetic mixing member is spherical.
  • 14. An apparatus for mixing a liquid solution within a liquid container, the apparatus comprising:a liquid container having a false bottom; a spherical ferromagnetic mixing member within the liquid in the container; a pair of magnetic field sources positioned at opposite sides of the container proximate the false bottom; and, means for rotating the magnetic field sources in circular patterns in close proximity to the liquid container, wherein the means for rotating the magnetic field sources comprise rotating a pair of bar-shaped magnets in a coordinated pattern in which lines parallel to the axes of the bar-shaped magnets remain normal to one another, so that magnetic forces acting upon the magnetic mixing member cause it to rotate, thereby generating a mixing motion within the liquid solution.
  • 15. The apparatus of claim 14 wherein the magnetic field sources are rotated in close proximity to the sides of the liquid container.
  • 16. The apparatus of claim 14 for mixing a liquid sample solution within a liquid container wherein rotating the magnetic field sources comprises rotating a motor shaft having said magnetic field sources attached thereto.
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