Long lasting, high power density power sources are important to enable emerging technologies such as wireless sensor networks, robotic platforms, and electronic devices for consumer, military, medical, aerospace and other applications. To meet the energy demands for these applications, devices that scavenge power from the environment (e.g., solar, thermal, vibrations) are of great practical interest. Various energy harvesting and scavenging methods exist for capturing and storing energy from normally occurring environmental sources, such as thermal, solar, or vibrational. For applications on moving platforms, vibrational energy harvesters are advantageous since solar or thermal energy may not be available under all operating conditions.
Current research has focused on a variety of vibrational energy harvesting devices. For example, micromachining and micro-electro-mechanical system (MEMS) technologies have been used to produce sub-millimeter microchip-sized devices, but the power output from these miniaturized devices has been very low (often nW-μW level), which appears to be too small to power many practical devices. The paper entitled “Performance limits of the three MEMS inertial energy generator transduction types,” by P. D. Mitcheson, et al. (J. Micromech. Microeng., vol. 17, S211-S216, 2007) shows that the power density scales unfavorably with length scale.
Most electromagnetic vibrational energy harvesters suffer from weak magnetic fields, which ultimately hampers their performance. For example, in many electromagnetic vibrational energy harvesters, one or two moving magnets are used in an open-field configuration, where soft magnetic cores typically need to be introduced in order to increase the magnetic flux density and, thus, increase the output of power. Unfortunately, the introduction of these soft magnetic cores to the open-field configuration can lead to high attractive magnetic forces, which may negatively impact the motion of the magnet in the configuration. Introduction of soft magnetic cores can also cause the magnet to no longer readily move under external vibration. Practical implementation of these magnetically-based vibrational energy harvesters can also be difficult as the static stray magnetic fields are difficult to shield. Accordingly, magnetically based energy harvesters also tend to be magnetically attracted to ferrous objects external to the harvester, which may interfere with the harvester's operation. Another potential issue with these harvesters is that the magnetic fields can adversely affect surrounding structures. Therefore, there is a need for an electromagnetic vibrational energy harvester that creates a strong magnetic field, where the strong magnetic field is largely, if not entirely, within the device.
Embodiments of the subject invention pertain to a method and apparatus for producing an electric current. Embodiments of the subject invention also pertain to a method and apparatus for motional/vibrational energy harvesting via electromagnetic induction. Specific embodiments relate to non-resonant motional/vibrational energy harvesting.
Embodiments of the subject invention pertain to a method and apparatus for vibrational energy harvesting via electromagnetic induction using a magnet array. Specific embodiments of the subject invention incorporate at least one conductive coil and at least one magnet array. Magnets used in such magnet arrays can be permanent magnets of various shapes, such as arc-shaped, square, rectangular, wedge, or trapezoidal. These magnet arrays can then be, for example, circular, hexagonal, rectangular, or square in external shape and create various types of internal magnetic fields, such as dipole, quadrupole, hexapole, or octapole magnetic fields. Through use of a magnet array, embodiments of the invention can increase the strength of magnetic fields by approximately 10 times compared to typical vibrational energy harvesters. The 10 time increase in the strength of the magnetic fields can result in up to a 100-fold increase in power. Preferably, the magnetic fields created by the subject device are substantially, if not completely, enclosed within the device.
Specific embodiments of the subject invention can use a magnet array, such as Halbach array. A specific embodiment can use a Halbach cylinder type Halbach array. Halbach arrays used in conjunction with the embodiments of the invention can incorporate ferromagnetic material and establish strong magnetic fields, while also largely retaining these magnetic fields inside the device. Multi-Telsa fields can be accomplished within the device. Accordingly, use of a Halbach array, such as a Halbach cylinder, as a magnet array allows for large voltage induction, while providing good shielding for the magnetic induction energy harvesters.
Applications of the non-resonant motional/vibrational energy harvesting devices include, but are not limited to consumer electronics, military subsystems, robotic platforms, and sensor networks.
Embodiments of the subject invention relate to a method and apparatus for producing an electric current. Embodiments of the subject invention also pertain to a method and apparatus for motional/vibrational energy harvesting via electromagnetic induction. Specific embodiments relate to non-resonant motional/vibrational energy harvesting.
Embodiments of the subject invention pertain to a method and apparatus for vibrational energy harvesting via electromagnetic induction using a magnet array. Specific embodiments of the subject invention incorporate at least one conductive coil and at least one magnet array. Magnets used in such magnet arrays can be permanent magnets of various shapes, such as arc-shaped, square, rectangular, wedge, or trapezoidal. These magnet arrays can then be, for example, circular, hexagonal, rectangular, or square in external shape and create various types of internal magnetic fields, such as dipole, quadrupole, hexapole, or octapole magnetic fields. Through use of a magnet array, embodiments of the invention can increase the strength of magnetic fields by approximately 10 times compared to typical vibrational energy harvesters. The 10 time increase in the strength of the magnetic fields can result in up to a 100-fold increase in power. Preferably, the magnetic fields created by the subject device are substantially, if not completely, enclosed within the device.
Specific embodiments of the subject invention can use a magnet array, such as Halbach array. A specific embodiment can use a Halbach cylinder type Halbach array. Halbach arrays used in conjunction with the embodiments of the invention can incorporate ferromagnetic material and establishes strong magnetic fields, while also largely retaining these magnetic fields inside the device. Multi-Telsa fields can be accomplished within the device. Accordingly, use of a Halbach array, such as a Halbach cylinder, as a magnet array allows for large voltage induction, while providing good shielding for the magnetic induction energy harvesters.
Embodiments of the subject invention relate to a compact electromagnetic generator architecture capable of enabling high-energy-density motional power sources. Applications of the electromagnetic generator architecture of the present invention include, but are not limited to, consumer electronics, military subsystems, robotic platforms, and sensor networks.
A Halbach cylinder dipole magnet is shown in
Other shapes of Halbach arrays, or approximations thereof, can also be used, such as, but not limited to, spherical, cubic, and other three dimensional magnet arrays that create a cavity or volume with magnetic fields and regions outside of the created cavity or volume, and outside of the magnet bodies of the magnet array, where there are small, or no, magnetic fields. Specific embodiments create cavities or volumes with magnetic fields therein, such that the maximum magnetic field outside of the cavity or volume, and outside of the magnets of the magnet array is less than or equal to 20%, less than or equal to, 10%, less than or equal to 5%, less than or equal to 2%, less than or equal to 1%, less than or equal to 0.5%, and/or less than or equal to 0.2% of the maximum magnetic field within the cavity or volume.
An electromagnetic vibrational energy harvester relies on Faraday's law of magnetic induction in order to harvest vibrational energy. The voltage, V, induced in an N-turn conductive coil, is proportional to the time-rate-change of magnetic flux, Φ, through the coil, as shown in Equation 1:
The magnetic flux is then given by the surface integral of the B-field normal to the surface, as shown in Equation 2:
As the value of B increases, more voltage can be induced, and consequently, more power can be generated from the harvester.
To enact magnetic induction in an energy harvester, the magnet array can move with respect to the coil assembly. With respect to an external frame of reference, the coil assembly may be moving while the magnet array is fixed, the magnet array may move while the coil assembly is fixed, or the coil assembly and the magnet can both move such that they move with respect to each other.
A specific embodiment of the subject invention is shown in
Another embodiment of the subject invention is illustrated in
In specific embodiments of the invention, pivoting motion may also be used, as shown in
In still further embodiments of the invention, other motional configurations, or relative motions between the cylinder and the coil may be realized using multiple cylindrical magnet arrays. For example, two oppositely facing cylinder dipole magnet arrays can be used to establish two magnetic fields acting in opposite directions, as shown in
The power output of an energy harvester is highly dependent on the electromechanical coupling factor, namely, electrical voltage generated per unit mechanical velocity. Accordingly, an energy harvester with high coupling factor is able to generate high voltage with small mechanical velocity. Embodiments of the invention can create a high coupling factor structure for the magnetic energy harvester.
According to Faraday's law, in a constant magnetic field, induction voltage generated on a moving conduction is given by:
EMF=({right arrow over (B)}×{right arrow over (l)})·{right arrow over (ν)}
Where {right arrow over (B)} is the flux density, {right arrow over (l)} is the length of the conductor, and {right arrow over (ν)} is the velocity of the conductor. From this equation, given that the magnitude of {right arrow over (B)}, {right arrow over (l)}, and {right arrow over (ν)} are all fixed, EMF will be maximized when they are all perpendicular to each other.
In order to create such a condition in a typical magnetic energy harvester, where a solenoid coil translates along its axis, a radial magnetic field that is perpendicular to the coil axis is desired, as shown in
An arrangement of permanent magnets can be used to create strong radial field over a large area. In an embodiment, referring to
With such a magnet assembly, when the gap between the two plates is less than twice the side length of the plates, a radial magnetic flux density of 0.5 T-1 T can be created between the two plates within the area occupied by the rectangular magnets loop. A solenoid coil can be placed between the two plates with an axis of the coil pointing to the center of the plates and perpendicular to the plane the plates lie in. Relative motion between the coil and the magnet assembly along the coil axis can be created by moving the coil and/or the magnet assembly in order to create magnetic induction and produce a voltage and/or current in the coil.
In a specific embodiment, the assembly of the magnet plates can be facilitated by filling the magnets of each plate into ferromagnetic boxes, so that the attraction force between the magnets and the box can help hold the magnets in place. The ferromagnetic boxes can also function as the magnetic field shielding. The two boxes can be fastened by using bolts and nuts, through holes need to be drilled, as shown in
All patents, patent applications, provisional applications, and publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
The subject application claims the benefit of U.S. Provisional patent application No. 61/286,621, filed Dec. 15, 2009 which is hereby incorporated by reference herein in its entirety, including any figures, tables, or drawings.
Number | Name | Date | Kind |
---|---|---|---|
3076153 | Rieckman et al. | Jan 1963 | A |
3696251 | Last et al. | Oct 1972 | A |
6054789 | Leupold | Apr 2000 | A |
6376959 | Leupold | Apr 2002 | B1 |
6680663 | Lee et al. | Jan 2004 | B1 |
6768407 | Kohda et al. | Jul 2004 | B2 |
7009315 | Takeuchi | Mar 2006 | B2 |
7089043 | Tu et al. | Aug 2006 | B2 |
7164212 | Leijon et al. | Jan 2007 | B2 |
7323790 | Taylor et al. | Jan 2008 | B2 |
7362003 | Stewart et al. | Apr 2008 | B2 |
20010007400 | Griswold | Jul 2001 | A1 |
20040104794 | Kohda et al. | Jun 2004 | A1 |
20050162250 | Higuchi | Jul 2005 | A1 |
20050212365 | Kraus et al. | Sep 2005 | A1 |
20080001484 | Fuller et al. | Jan 2008 | A1 |
20080296984 | Honma et al. | Dec 2008 | A1 |
20100176665 | Shen | Jul 2010 | A1 |
20100187835 | Hohlfeld et al. | Jul 2010 | A1 |
20100194117 | Pabon et al. | Aug 2010 | A1 |
Number | Date | Country |
---|---|---|
WO 2009003915 | Jan 2009 | WO |
Entry |
---|
Cheng, S., et al., “Modeling of Magnetic Vibrational Energy Harvesters Using Equivalent Circuit Representations,” Journal of Micromechanics and Microengineering, Nov. 2007, pp. 2328-2335, vol. 17, No. 11. |
Cugat, O., et al., “Permanent Magnet Variable Flux Sources,” IEEE Transactions on Magnetics, Nov. 1994, pp. 4602-4604, vol. 30, No. 6. |
Dempsey, N.M., et al., “High Performance Hard Magnetic NdFeB Thick Films for Integration Into Micro-Electro-Mechanical Systems,” Applied Physics Letters, Feb. 2007, Article No. 092509, vol. 90, No. 9. |
Hills, B.P., et al., “A Low-Field, Low-Cost Halbach Magnet Array for Open-Access NMR,” Journal of Magnetic Resonance, Aug. 2005, pp. 336-339, vol. 175, No. 2. |
Mitcheson, P.D., et al., “Performance Limits of the Three MEMS Inertial Energy Generator Transduction Types,” 2007, Journal of Micromechanics and Microengineering, pp. S211-S216, vol. 17. |
Number | Date | Country | |
---|---|---|---|
20110140458 A1 | Jun 2011 | US |
Number | Date | Country | |
---|---|---|---|
61286621 | Dec 2009 | US |