The present invention relates to mounting a sheet, and to arrangements where the sheet may have been artistically marked either before or after mounting.
As is known, a canvas stretcher is typically a wooden frame over which canvas is stretched and secured in place, before an artist begins painting. This wooden frame is built from four wooden pieces that are arranged as a rectangle and secured at their corners. Finding wooden elements that are adequately straight can be difficult. Also, the finished frame can be distorted by humidity-induced warping, which can affect the tension and flatness of the canvas. Also, the section of canvas lying directly on the frame will be rigidly supported and will not exhibit the feel or “bounce” preferred by artists.
Securing a canvas to such a frame requires some skill, and the results may be non-uniform when using the conventional mounting method, sometimes referred to as “gallery wrap.” In this conventional arrangement, the canvas will be stapled onto the back of one side of the frame. Thereafter, the canvas is pulled across the front, and wrapped around the opposite side of the frame, before being stapled on the back. Just before stapling, a desired tension is applied to the canvas manually, or by using pliers designed for this purpose. In some cases, wedges are tapped into the miter joints at the corners of the stretcher frame to separate the joint and increase canvas tension. Thereafter, the process is repeated for the two other sides.
See also U.S. Pat. Nos. 4,179,830; 5,502,906; 4,947,561; 5,133,140; 5,517,775; and 3,830,278 See also Japanese Patent Application 08-072597, filed 27 Mar. 1996; and Japanese Patent Application 2000-347327, filed 10 Oct. 2000; as well as WIPO International Publication 2008/142351, published 27 Nov. 2008.
In accordance with the illustrative embodiments demonstrating features and advantages of the present invention, there is provided a method for installing a sheet on a substrate using a corner edging with a corner bead. The method includes a number of steps, performed in any order. The method includes the step of placing the corner edging around the substrate peripherally. Another step is positioning the sheet on the bead of the corner edging. The method includes the step of stretching the sheet over the bead to elevate a central portion of the sheet from the substrate. Another step is peripherally securing the sheet in place.
In accordance with another aspect of the invention, a mounting system is provided. The system includes a substrate having a front and a back. The system also includes an edging and a sheet. The edging has a prominent bead and is positioned on the substrate peripherally. The sheet is positioned over the bead and is under tension to lift away from the front of the substrate. The sheet is peripherally secured in place.
In accordance with yet another aspect of the invention, an edging is provided for accommodating mounting of a sheet onto a substrate. The edging includes a plurality of elongated edging segments, each having a transverse pair of flanges forming an inside corner and an outside corner. Each of the plurality of edging segments has a bead. The bead projects distally away from the outside corner.
By employing apparatus and methods of the foregoing type, improved techniques are achieved for mounting sheets intended for artistic markings. In a disclosed embodiment, corner edgings are placed at the upper corners of a solid, high-density foam substrate, or a substrate formed of other materials. These corner edgings have two flanges that embrace the substrate's corner. The edgings also have a rounded bead that projects outwardly from the flanges. The corner edgings can be nailed in place or, in some cases, can simply rest in position waiting for subsequent operations.
In a disclosed embodiment, one edge of a sheet (e.g. canvas, paper, split fiber non-woven sheets, etc.) is secured to the back of the substrate with staples, adhesive tape, double-sided adhesive strips, or the like. The sheet is then routed over the corner edging on one side, across the front of the substrate, and around the corner edging on the opposite side. At this stage the sheet can be stretched manually or with pliers designed for this purpose. Thereafter, the free end of this sheet can be secured to the back of the substrate with staples, double-sided adhesive strips, adhesive tape, etc. With two sides of the sheet now secured, the installer can now repeat the process for the other two remaining sides.
Because the corner edging has a prominent bead, the sheet is lifted off the front of the substrate, to give the sheet the feel and bounce preferred by artists.
In some cases corner edging can be placed on both the upper and lower corners of the substrate. In a disclosed embodiment, the corners of the sheet can be notched to provide flaps, and these flaps are given a pair of creases to assist in installing the lower edging destined for the lower corner of the substrate. A first one of these creases is created by simply wrapping the flap around the upper edging, and then folding the flap around the lower corner of the substrate without the lower edging present. The lower edging can then be placed over the folded flap at the lower corner and used as a guide in creating a second precursor crease by folding the flap back over the lower edging. This second precursor crease is then reversed to form a final crease that becomes a pocket to hold one of the flanges of the lower edging, which is then lifted into position at the lower corner of the substrate. Because creases are first formed without allowing space for the lower edging, bringing the flap into position with the lower edging in place, produces a desirable tension in the sheet.
In another embodiment tension can be created by installing the sheet and corner edgings on a substrate that has been bowed. Tension is created once the bowing is released and the substrate returns to its normal flat condition. Instead of bowing, in one embodiment the substrate is formed of a pair of panels that are hinged together on the front with adhesive tape. Again, the sheet and corner edgings are installed while the substrate is articulated at the hinge joint into an oblique angle, followed by a flattening of the substrate to create tension. Another strip of adhesive is then placed at the back of the temporary hinge joint to prevent further articulation there.
In yet another embodiment, corner edgings are secured in advance to a sheet, using the substrate as a spacing gauge. The edgings are oriented with one of their flanges upright and pressed against opposite edges of the substrate (the substrate is acting as a spacing gauge). Their remaining flanges extend outwardly along the sheet and are eventually secured to the sheet using the spacing determined by the substrate. Thereafter, the substrate is removed and the edgings are rotated inwardly while the substrate returns and is pressed against the formerly upright, free flanges. Because of the geometry, pressing these free flanges down with the substrate intervening, causes a desirable stretching of the sheet.
These corner edgings can be notched or can otherwise be made flexible to follow a curvature in the substrate. In fact, these edgings can accommodate substrates that have convex or concave curvature or have interior openings (e.g. an annular substrate).
An advantage of using foam for the substrate is easy mounting to a wall or other surface. In a disclosed embodiment, a fastener (e.g., a screw, nail, or other fastening means) can be partially driven into a wall and remain proud. The foam of the substrate can be pressed against the protruding portion of the fastener to be impaled thereon. Thus, the substrate can be mounted without the need for hardware or specialized mortises.
The above brief description as well as other objects, features and advantages of the present invention will be more fully appreciated by reference to the following detailed description of illustrative embodiments in accordance with the present invention when taken in conjunction with the accompanying drawings, wherein.
Referring to
In this embodiment each of these slabs 10A and 10B are made of high-density foam, although other types of material can be used instead. Substrate 10 is a simple rectangular solid, but in other embodiments the substrate may have a border that is polygonal or curved. Also, while substrate 10 is shown with a flat front and back, in some embodiments those surfaces may have concave features, such as a dished shape, or parallel grooves. Good results are achieved when substrate 10 has a periphery surrounding an internal region occupied by solid material.
Disposed around the periphery of substrate 10 are a number of separate edging segments 12, 14, 16, 18A, and 18B (also referred to as corner edging). Edging segment 12 is shown about to be mounted at an upper corner on one edge of substrate 10. Edging segment 16 is shown about to be mounted at the opposite edge of substrate 10. Edging segment 14 is shown about to be mounted at an upper corner of an adjacent edge of substrate 10. A pair of aligned edging segments 18A and 18B are shown about to be mounted on an upper corner of substrate 10 on the substrate edge that is opposite to the edge on which edging segment 14 is to be mounted. Once installed in place, edging segments 14 and 18A will reinforce the joint between slabs 10A and 10B.
Edging segments 12, 14, 16, 18A, and 18B have the same cross-section and the same general, elongated configuration. In fact, each of them can have originated as a single piece that is then cut into segments of the desired length. Taking edging segment 12 as an example, it has a pair of transverse flanges 12A and 12B, extending at right angles from a rounded, prominent bead 12C. Flanges 12A and 12B form an inside and an outside corner. Bead 12C projects outwardly (distally) from this outside corner.
Each end of edging segments 12, 14, and 16 are mitered to provide a miter joint, although the mitered ends need not necessarily touch, but the mitering will provide clearance allowing the segments to come closer together. The adjacent ends of segments 18A and 18B are square cut, but their other ends are mitered to interface with segments 16 and 12, respectively.
Flanges 12A and 12B each have an aligned series of nail holes 12D and 12E, respectively. These nail holes may be arranged in a fashion similar to corner beads that are used to finish drywall. In fact in some embodiments, an assembler may use the conventional corner beads normally intended for finishing drywalls. In various embodiments, corner edging 12 may be a metal stamping, plastic extrusion, a pair of plates that are welded together, etc.
Sheet 20 is shown above substrate 10 prior to installation. Sheet 20 has a rectangular outline but with notches 22A, 22B, 22C, and 22D that effectively produce folding flaps 20A, 20B, 20C, and 20D, which surround the central portion of the sheet. Notches 22A-22D align with the four upper corners of substrate 10.
As described further hereinafter, sheet 20 is intended to receive artistic manual markings made with paint, watercolors, charcoals, etc. Accordingly, sheet 20 may be canvas, paper, sheet metal, a plastic membrane, etc. Good results are achieved with split fiber, non-woven sheets, which have a smooth surface, archival quality, excellent stability with changing temperature and humidity, and accommodate a wide variety of marking/painting techniques.
Installation of sheet 20 begins by placing edging segments 12, 14, 16, 18A, and 18B at the indicated upper corners of substrate 10. Thereafter sheet 20 is laid on top and flap 20C (choice of starting flap is arbitrary) is wrapped around edging segment 16 and secured to the back of substrate 10 with glue, adhesive tape, staples, or other fastening means. Thereafter the installer will work with flap 20A.
Referring to
Referring to
The foregoing process that enveloped corner edging 12 and 16 will now be repeated with corner edgings 14, 18A, and 18B (
In
Referring to
In any event, sheet 20 is now ready for artistic marking with paint, watercolors, charcoal, or with other artistic marking techniques.
Referring to
Referring to
Referring to
Referring to
In this embodiment, a fastener N3 (e.g., a nail, screw, or other fastener) has been partially driven into wall W so the fastener stands proud. Substrate 10 is pressed firmly against the head of fastener N3 impaling the foam of the substrate on the fastener. Accordingly, sheet 20 can be quickly hung for display without the need for special hardware or for mortises at substrate 10.
Referring to
Substrate 210 can have an arbitrary shape such as the annular shape shown in
Referring to
In this embodiment the four lower corners of substrate 10 will be fitted with lower edgings, two of them shown herein as edgings 412 and 512. Edging 412 (512) has a bead 412C (512C) between flange 412A (512A) and flange 412B (512B). The adjacent ends of flanges 412B and 512B are mitered (beveled) to provide mutual clearance when they reach their ultimate destination at the back of substrate 10, as will be described presently.
Sheet 120 has four flaps, flaps 120A and 120B being visible in this Figure. Flap 120A is shown with two creases 132 and 134. Crease 132 is formed by temporarily removing edging 412 and wrapping flap 120A around bead 312C and substrate corner 110D (i.e., crease 132 is created by folding flap 120A around corner 110D).
With the end of flap 120A now lying flat against the back of substrate 10, the inside corner of edging 412 is placed around crease 132 at corner 110D with flange 412B pressing flap 120A down against the back of substrate 10. Next, a precursor to crease 134 is formed by folding flap 120A up, using the distal edge of flange 412B as a folding guide. The fold just created is now reversed by removing edging 412 and refolding the crease in the opposite direction to finalize crease 134.
The same creasing process was performed on flap 120B to produce corresponding creases 132′ and 134′. The fold in crease 134′ has created a pocket for flange 512B of edging 512. It will be noticed that the side of flap 120B has been trimmed to match to beveling in the end of flange 512B. As shown for flap 120A, the beveling does not extend beyond the edging 412 and the outlying section of the flap has been squared off.
Also, a rectangular region 134 has been left between the edgings 412 and 512, near the corner distinguished by slit 330. Rectangular region 134 has fold lines 134A, 134B, and 134C whose purpose will be described presently.
It will be appreciated that crease 132′ was created with edging 512 absent. However, now that edging 512 is in place as shown, crease 132′ is ostensibly not far out enough to allow crease 312′ to simultaneously reach around the now-present edging 512 and arrive at corner 110E. This means that the installer must apply tension by pulling on flap 120B and edging 512, in order to bring the inside corner of edging 512 up to the substrate corner 110E (It will be understood that the flap opposite to flap 120B is resisting this tension, in a manner that will be described presently.)
Referring to
As with flap 120B, flap 120A will be a folded around the distal edge of flange 412B, before applying tension to the flap and edging in order to bring the inside corner of edging 412 onto substrate corner 110D.
As shown in
Referring to
As was previously mentioned, tension applied to flap 120A and flap 120B is resisted by tension in flaps (not shown) on the opposite side. This resistance is created by securing that opposite flap using the method just described for flap 120B (although one of the other methods described above can be used instead). The securing of these two opposing flaps can be performed in succession. Alternatively, both flaps can be prepared by creating for both the conditions shown for flap 120B of
Referring to
The inside corner of previously mentioned corner edgings 12 and 16 may be placed on the front corners of substrate 610 at this time, although in some cases one may pre-position the edgings and, optionally, hold them in place with adhesive tape, nails, or other fastening means.
Substrate 610 may now be released to end the bowing and allow the substrate to return to its normal flat condition. This release causes the front corners of substrate 610 to spring back and apply tension to sheet 20 to create a condition similar to that shown in
Referring to
Next, opposite edges of sheet 20 are taped with adhesive tape 26 to the back of panels 710A and 710B near their distal edges. Corner edgings 12 and 16 may be placed at the front corners of panels 710A and 710B, either before or after the taping of sheet 20.
Substrate 710 is now pressed to bring the joint between panels 710A and 710B close to the central portion of sheet 20. Eventually, the panels 710A and 710B are abutting and coplanar and substrate 710 is flat. Once this condition is achieved, the assembler then applies adhesive tape 738 across the back of the joint between panels 710A and 710B. Since panels 710A and 710B are taped in front and back, they no longer have a free hinge joint and substrate 710 functions as a single entity.
The flattening of substrate 710 causes the front corners of the substrate to move apart and apply tension to sheet 20 to create a condition similar to that shown in
Referring to
Specifically, the unsecured, free flanges 12B and 16B are placed flat against substrate 10, with the substrate elevated above the beads 12C and 16C, and adjacent flanges 12A and 16A oriented to project outwardly along sheet 20. Once in the correct position, adjacent flanges 12A and 16A are then secured onto strips 40. Note that now, if one were to try to push substrate 10 down, the substrate would need to push beads 12C and 16C away, thereby placing sheet 20 under tension.
Instead, substrate 10 is now removed and the assembler rotates edging segments 12 and 16 as shown in
It will be noticed that during this operation, beads 12C and 16C rolled inwardly across sheet 20, thereby making the clearance for substrate 10 between flanges 12A and 16A even tighter. Accordingly, the foregoing operation produces tension in the central portion of sheet 20, without the need for special manipulation or special tools.
Finally, the distal ends of sheet 20 can be trimmed to be coterminous with flanges 12A and 16A, or can be folded around the back of substrate 10 and taped down as shown in
Referring to
Referring to
Obviously, many modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described.
Number | Name | Date | Kind |
---|---|---|---|
2456225 | Thomas | Dec 1948 | A |
3830278 | Packer | Aug 1974 | A |
4144660 | Lamb | Mar 1979 | A |
4179830 | Lamb | Dec 1979 | A |
4181046 | Lamb | Jan 1980 | A |
4665670 | van den Burg | May 1987 | A |
4947561 | Delacroix et al. | Aug 1990 | A |
5133140 | Frey | Jul 1992 | A |
5502906 | Yamawaki | Apr 1996 | A |
5517775 | Kurtz | May 1996 | A |
5579595 | Dutton | Dec 1996 | A |
6722096 | Von Arx | Apr 2004 | B2 |
8495828 | Feldman | Jul 2013 | B1 |
20090056048 | Sharifi | Mar 2009 | A1 |
Number | Date | Country |
---|---|---|
09-252899 | Sep 1997 | JP |
2002-113999 | Apr 2002 | JP |
2011031744 | Mar 2011 | KR |
WO 2008142351 | Nov 2008 | WO |