Claims
- 1. Method for folding a plurality of strands of flexible material to make non-woven bonded carpeting, comprising the steps of:
- 1. simultaneously moving the portions of a pair of elongated bondable members on both sides of the strands of flexible material along first predetermined paths,
- 2. translating the movement of said elongated bendable members first predetermined paths to second predetermined paths in the portion of said members that engage the plurality of strands and fold them back and forth to form a series of loops therein,
- 3. advancing the series of loops and the plurality of strands,
- 4. bonding the ends of the loops in a fixed position relative to each other.
- 2. The method in claim 1, wherein the step of simultaneously moving comprises the step of rotating said portions of said members back and forth through an arc of less than 360.degree..
- 3. The method in claim 2, wherein the step of rotating includes rotating said members along the same arc.
- 4. The method in claim 1, wherein the step of translating includes the step of selectively moving a pair of cam surfaces into the first predetermined path to engage and guide the members along a portion of their second predetermined paths.
- 5. The method in claim 1, wherein the step of translating includes locating a stationary cam surface in a portion of the first predetermined paths to engage and guide the members along a portion of their second predetermined paths.
- 6. The method in claim 1, wherein the step of translating includes locating a stop in a portion of the first predetermined paths to engage and prevent the strands from moving further along said first predetermined paths.
- 7. The method in claim 1, wherein the step of bonding includes the step of precoating an advancing web of backing material with a curable adhesive, planting the loops in said adhesive, and curing said adhesive after the loops are planted therein.
- 8. Apparatus for moving a pair of elongated bendable members, to engage and fold a length of flexible material into a series of loops, comprising moving means for moving both elongated members simultaneously on each side of the flexible material along first predetermined paths, translating means for translating the movement of the portion of each elongated member that engages the flexible material from its predetermined path to a second predetermined path so that the elongated members will alternately engage the flexible material and urge it back and forth to form the series of loops.
- 9. The apparatus in claim 8, wherein the moving means includes means for holding each elongated member in tension.
- 10. The apparatus in claim 8, wherein the moving means includes holding means on each side of the flexible material for holding the ends of the elongated members, and motor means for moving the holding means.
- 11. The apparatus in claim 10, wherein the holding means includes a housing and further includes a spindle adapted for rotational movement within said housing.
- 12. The apparatus in claim 11, wherein both elongated members are connected to the spindle at an equal distance from the axis thereof.
- 13. The apparatus in claim 12, wherein the elongated members are connected to the spindle means 180.degree. apart from each other.
- 14. The apparatus in claim 10, wherein the motor means includes a reversible stepping motor.
- 15. The apparatus in claim 10, wherein the holding means includes connecting means for connecting the elongated members to the holding means.
- 16. The apparatus in claim 15, wherein the connecting means includes an inner surface with an opening therethrough adapted to receive an elongated member.
- 17. The apparatus in claim 16, wherein the connecting means includes a plug with an axial opening adapted to receive the elongated member, the outer surface of the plug including a second opening therein adapted to receive the end of the elongated member.
- 18. The apparatus in claim 17, wherein the plug includes a convex rounded portion on the outer surface thereof between the axial and second openings.
- 19. The apparatus in claim 17, wherein the plug is adapted for rotational movement within the connecting means and bearing means is located between the plug and the inner surface of the connecting means.
- 20. The apparatus in claim 8, wherein the translating means includes a stationary cam surface located within a portion of the first predetermined path for engaging and guiding the elongated members along a portion of their second predetermined paths.
- 21. The apparatus in claim 20, wherein a separate stationary cam surface is located on both sides of the flexible material.
- 22. The apparatus in claim 8, wherein the translating means includes a stationary member located within a portion of the first predetermined path for engaging and preventing the elongated members from continuing their movement along the first predetermined path.
- 23. The apparatus in claim 22, wherein a separate stationary member is located on both sides of the flexible material.
- 24. The apparatus in claim 8, wherein the translating means includes movable cam surfaces adapted for movement into said first predetermined paths for engaging and guiding the elongated members along a portion of their second predetermined paths.
- 25. The apparatus in claim 24, wherein the movable cam surfaces include a pair of plates adapted for sliding movement toward and away from each other, the plates each including a surface of predetermined shape for engaging and guiding the elongated members.
- 26. The apparatus in claim 25, wherein the translating means includes a reversible stepping motor connected to each plate for simultaneously moving the plates toward and away from each other at predetermined intervals.
- 27. The apparatus in claim 26, wherein the translating means includes rack and pinion means for connecting the reversible stepping motor to each plate.
- 28. The apparatus in claim 1, wherein the elongated members comprise a pair of flexible wire-like members.
Parent Case Info
This application is a continuation-in-part of my co-pending application, Ser. No. 323,440, filed Jan. 15, l973, now U.S. Pat. No. 3,915,789 which describes and shows a unique yarn folding mechanism that is used in the manufacture of bonded carpeting.
US Referenced Citations (8)
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
323440 |
Jan 1973 |
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