Patent Application
20100192661
The present invention relates to a method and a device for producing a flat implant for a human or animal body, which flat implant corresponds to a desired anatomical shape.
Although, in principle, they can be used for any pre-shaped, flat implant for a human or animal body, the devices of the present invention and the problems, on which they are based, are explained in relation to preformed osteosyntheses for the orbits.
Mesh or plates of titanium or other materials, for instance, are used for the surgical care of fractures in the orbit. These are available in different prototypes and thicknesses and usually are formed planar when sold.
During the operation, therefore, the surgeon must cut these meshes to size and fold and bend them, in order to imitate the desired anatomical structures. In so doing, it is not always possible to reach, clearly define and reconstruct the lower anatomical structures of the orbital apex. Moreover, the result is highly dependent on the experience of the surgeon.
If the defect in the lower part of the orbit is not bridged, the consequences are double vision (diplopia), recession of the eyeballs (enophthalmus) and mobility disorders. In the worst case, excessive manipulations at the eye or at the visual nerve during the operation can lead to blindness (amaurosis), so that meshes should not be fitted too frequently into the orbit.
The problems, on which the present invention is based, therefore generally consist of providing a method and a device for producing a flat implant, preformed to correspond to a desired anatomical shape, for a human or animal body. The implant is to have an improved replication of the structure and to represent a simplification for the surgeon.
The inventive method for producing a flat implant, preformed to correspond to a desired anatomical shape, for a human or animal body with the distinguishing features of claim 1, and the corresponding device of claim 12, and the corresponding method of claims 20 and 24, have the advantage over the known solutions that they make an anatomically preformed implant possible, which replaces or reconstructs the anatomical structure ideally.
With the present invention, it is achieved that the surgical reconstruction of body tissue takes place anatomically more individually, more accurately, less dangerously for the patient, time wise more efficiently, in a more standardized fashion and independently of the experience of the surgeon.
The idea, on which the present invention is based, consists therein that a preforming device is made available, which has a plurality of discrete, adjustable supporting devices for adjusting an associated plurality of associated supporting points corresponding to the desired anatomical shape and at which preforming device the pre-formed implant is formed by bending the blank into contact with the adjusted supporting devices.
For example, individual or clustered anatomical structures are reproduced by means of CT data records for the production of the preformed implant over the correspondingly adjusted supporting point surface of the preforming device.
Advantageous further developments and improvements of the respective subject matter of the invention are found in the dependent claims.
According to a preferred further development, the preform has a two-dimensional mesh structure, which is transformed by bending into a three-dimensional mesh structure.
According to a further preferred development, the adjustments for the supporting devices are determined by the following steps:
According to a further, preferred development, the desired anatomical shape corresponding region of the body is imaged in a supporting point mesh by the following steps:
According to a further preferred development, the imaging is carried out by means of a computer tomography device.
According to a further preferred development, the preformed fined implant is a preformed osteosynthesis for the orbit.
According to a further preferred development, the supporting devices have cylindrical pin devices, the height of which can be adjusted and which are mounted at a planar plate device.
According to a further preferred development, the supporting devices are adjusted by an automatic adjusting device.
According to a further preferred development, before the bending procedure, a thin deformable sheet device or an integrally molded casing device is mounted on the adjusted supporting devices of the preforming device.
According to a further preferred development, the desired anatomical shape is specified and the corresponding adjustments for the supporting devices are determined by the following steps:
According to a further preferred development, the implant consists of titanium. Other materials or the combination of titanium with different coatings and coverings is possible. The lining of the mesh with other material compositions, such as plastic or other bio-absorbable materials is also conceivable.
Examples of the invention are shown in the drawings and explained in greater detail in the description that follows. In the drawings,
a-d show layers of an orbit, recorded by computer tomography, to illustrate an embodiment of the inventive method;
a-c different representations of the supporting point mesh, determined for the embodiment of the inventive method for the desired anatomical shape of the implant;
shows a preformed implant for the embodiment of the inventive method and
In the Figures, identical reference numbers refer to elements having the same function.
a-d show layers of an orbit, recorded by computer tomography, for explaining an embodiment of the inventive method.
In a first step of this embodiment, a desired anatomical shape for a flat implant, which is to be preformed in the form of an osteosynthesis for the orbit, is to be established.
For this purpose, computer tomography recordings of different planes of the orbit are recorded in different views, as shown in
DICOM data, which is visualized three-dimensionally with the help of appropriate software, is used for the present embodiment. The software, for example, permits the following views:
a three-dimensional view of the whole skull
coronal view (sections from front)
sagittal view (sections from the side).
axial view (sections in the axis)
In order to determine the bottom structure of the orbit for the present example, the healthy side of the skull is measured by computer tomography and subsequently reflected at the middle of the skull. Accurately defined points, which have a grid for which the distances between the measurement points is defined accurately, are required for the later formation of the supporting point mesh. For this purpose, the coronal and sagittal views are used in order to mark layers at a defined distance. The marking can be made by means of Houndsfield units, which reproduced the different gray values of the computer tomogram automatically by gray value definition or manually by means of a brush tool.
When layers are marked in the coronal view, the area of the front edge of the orbit of the orbit is available as the starting layer. For example, each layer has a thickness of 0.5 mm. A resolution can be specified by selecting or skipping certain layers. In that case of the example, the highest resolution is an interval of 0.5 mm between layers and the least resolution can be defined individually by a multiple of the interval of 0.5 mm between layers.
When layers are marked in the sagittal view, the region of the side edge of the orbit is available as starting layer. Preferably, the same interval between layers is used as for the coronal view.
The markings M1, M2 in
a-c show different representations of the supporting point mesh, as determined for the embodiment of the inventive method, for the desired anatomical shape of the implant.
As shown in
Further, with regard to
Further, with regard to
For this purpose, perpendicular lines are simply drawn from the reference surface R to the corresponding points of the supporting point mesh, that is, there, where the supporting devices of the preforming device, which will still be explained in the following, are to rest later on.
The distances AS determined (or their relative relationships) are then identical with the settings of the supporting devices STE of the preforming device V, which is illustrated in
For the present example, the preforming device V consists of a rectangular plate arrangement P, which has a rectangular matrix of threaded boreholes GB, through which the screwed-in cylinders STE, the heights of which can be adjusted, are passed. The plate device P rests on supporting feet STF, which ensure that the bottom is free for the screwed-in cylinders STE, which have been screwed in.
Once all of the distance values AS, determined according to
After the adjustment of the preforming device V, the bending of the implant I takes place. To improve the configuration, a thin deformable film device or an integrally molded casing device, for example, of aluminum foil or of a rubber film or a plastic casing, may be placed on the adjusted supporting devices in the form of screwed-in cylinders STE of the preforming device V. As a result, the transitions between the supporting points are fitted better and do not have any undesirable bulges due to the contacting pressure.
After or before the implant I is bent, the edge of the implant I can be cut to size, in order to ensure that it fits exactly into the anatomical structure, which is to be operated on.
The alignment of the implant I during surgery takes place by means of the anatomical edge boundary, especially, in the present case, the front and lateral edge of the orbit, which also can be found once again easily intraoperatively.
P1 and P2 in the present example refer to an upper plate device and a lower plate device. Height adjustment devices H1-H10, which set the distances AS of the supporting devices S1-S10 from the upper plate device P1, are provided between the upper plate device P1 and the lower plate device P2. In the present case, the height adjusting devices H1-H10 are electromagnetic solenoids. However, they may also be pneumatic or other mechanical height adjusting devices.
Although the present invention was described above by means of a preferred example, it is not limited to this and can be modified in various ways.
The present invention is not limited to the particular configuration of the preforming device. In particular, it is not absolutely necessary that the supporting devices all start out from a planar reference surface; instead, they may also start out from a three-dimensional reference surface if, for example, the preforming device is to be used for a highly curved, desired anatomical shape.
It is also not absolutely necessary to fix the desirable anatomic shape for each operation exactly by means of computer tomography or a similar method. Instead, once a statistically significant number of data records for the settings have been obtained, these can be stored in a database and standardized templates of the desired anatomical structure can be created. Sex, age, race, height, side of body, etc. can be provided as selection parameters.
It should also be mentioned that implants may consist of different materials, such as titanium or titanium with a coating of an absorbable, soft material, such as PDS film. In principle in any case, the present invention is not limited to the special material of the implant, as long as the material can be shaped by a bending process.
Finally, it should be mentioned that the setting of the supporting devices for the preforming device do not have to be mechanically reversible or changeable and instead, in the case of a large scale industrial production of large numbers of the same standard implant, may also be irreversible. In this case, the supporting devices can be adjusted, for example, by modeling a plastic or the like. This is particularly the case if, before the bending, a permanently integrally molded casing device is mounted on the set supporting devices of the preforming device.
Data records, made available, can also be used with the steps for configuring the preforming device for producing a flat implant, preformed to correspond to a desired anatomical shape, for a human or animal body for the purpose of shaping continuously, for example, by milling or casting.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP06/03095 | 4/5/2006 | WO | 00 | 10/2/2008 |
