BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a mechanism that produces ambulatory motion.
2. Description of the Related Art
The present invention relates to an improved method and apparatus for producing ambulatory motion. The U.S. Pat. No. 6,866,557, which is incorporated herein by reference for all that it discloses, describes a method and apparatus whereby uniform rectilinear motion is produced at the distal end of a bar driven by a circular crank at the opposite end and constrained by a slideable pivot at a point located between the ends of the bar. In that apparatus, the bar follows the pivot point such that a centerline of the bar extending from the distal end to the proximal end intersects the fixed pivot point.
The foregoing example of the related art and limitations related therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate some, but not the only or exclusive, example embodiments and/or features. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than limiting.
In the Drawings:
FIG. 1 is a perspective view of an example walking toy employing six leg mechanisms implemented with apparatus and methods according to this invention.
FIG. 2 is a front evaluation view of the example walking toy in FIG. 1.
FIG. 3 is a perspective view of the example walking toy in FIGS. 1 and 2, but without the shell in order to reveal components within.
FIG. 4 is another perspective view of the example walking toy without the shell and without the electronic components and battery in order to reveal more of the example components and structures of the toy.
FIG. 5 is a bottom plan view of the example walking toy.
FIG. 6 is a bottom plan view of the example walking toy with the bottom covers removed in order to reveal the motor and gear drive mechanisms within.
FIG. 7 is a view of the gear train of the example walking toy.
FIG. 8 is a close up view of the gear train with the center leg on one side removed to reveal additional components and features.
FIG. 9 is an enlarged perspective view of a portion of one side of the example walking toy showing an example leg and the leg mounting details.
FIG. 10 is a cross sectional view of the example walking toy at the center leg section showing how the legs are captured by the top and bottom housing.
FIG. 11 is a phantom view normal to one of the leg drive cranks showing how the profile of the leg fits within the slot in the housing when the crank is at zero degrees.
FIG. 12 is a phantom view normal to one of the leg drive cranks showing how the profile of the leg fits within the slot in the housing when the crank is at 45 degrees.
FIG. 13 is a phantom view normal to one of the leg drive cranks showing how the profile of the leg fits within the slot in the housing when the crank is at 90 degrees.
FIG. 14 is a phantom view normal to one of the leg drive cranks showing how the profile of the leg fits within the slot in the housing when the crank is at 135 degrees.
FIG. 15 is a phantom view normal to one of the leg drive cranks showing how the profile of the leg fits within the slot in the housing when the crank is at 150 degrees.
FIG. 16 is a phantom view normal to one of the leg drive cranks showing how the profile of the leg fits within the slot in the housing when the crank is at 180 degrees.
FIG. 17 is a graph showing the clearance between the slot and the thigh profile (in mm) as a function of the crank angle from zero to 180 degrees.
FIG. 18 is a graph showing the clearance between the slot and the thigh profile in terms of angular slop as a function of the crank angle from zero to 180 degrees.
FIG. 19 is a graph of the x and y position of the distal end of the leg relative to the mechanism chassis for a sequence of equally spaced crank angle increments from zero to 180 degrees.
FIG. 20 is a graph of the x and y position difference between the position of the distal end of the leg and the position of an ideal point moving in uniform rectilinear motion.
DETAILED DESCRIPTION OF EXAMPLE IMPLEMENTATIONS
The present invention includes a method and apparatus comprising an exit slot of non-zero width and a bar of non-zero and varying width to approximate a constraining action instead of a slideable pivot formed by a slot and a pin in the U.S. Pat. No. 6,866,557. This method and apparatus can be implemented in such a way as to be more robust while also considering the non-zero dimension of the distal end of a leg or other component which is in contact with a surface upon which the device is ambulating. In the slot on pin apparatus of U.S. Pat. No. 6,866,557, some implementations, for example, smaller or more compact toys or other implementations, may be constrained or impractical due to the proportions of components, such as the distance between the crank axis and the pivot point being only slightly greater than the crank radius, small pivot pins being subject to wear and breakage, especially in implementations where a gear is used as the crank and the teeth of the gear interfere with or prohibit use of a larger pivot pin.
One problem with the prior art is that the distance from the crank axis to the pivot point is only slightly greater than the crank radius. This constrains practical implementations. In some cases the pivot pin required is small and can be readily damaged. In other cases where a gear is used as the crank, the teeth of the gear can interfere with reasonably sized pivot pin.
What is needed is a means of constraining the lever to slideably pivot about a point or approximate such motion without the need for a fragile and unreliable pivot pin.
The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tools and methods which are meant to be examples and illustrative, not limiting in scope. In various example implementations and embodiments, one or more of the above-described problems have been reduced or eliminated, while other example embodiments are directed to other improvements.
FIGS. 1 and 2 show an example walking device 1000 in the form of a toy robot bug with a mechanism designed to produce ambulatory motion although the mechanism can be used with other devices for other purposes. This example embodiment 1000 uses a basic crank/pivot/bar scheme tilted at a slight angle such that when each leg 301a, 301b, 301c, 301d, 303a, 303b extends during its respective step, the distal ends 302a, 302b, 302c, 302d, 304a, 304b of the respective legs 301a, 301b, 301c, 301d, 303a, 303b lifts from the surface 100 in a sequence that leaves enough of the legs on the surface 100 at any particular time to provide a stable support for the device 1000 as one or more of the other legs have their distal ends lifted and moved in a stride motion in relation to the body of the toy 1000. In the example shown, this slight tilt angle is 33.4 degrees from horizontal. However, other angles can also be used to meet various design objectives. Also, more or fewer than six legs can be used.
A shell 600 covers the upper portion of the device 1000 which in some cases may also contain control electronics and batteries. Top housing 200 and bottom housing 500a, 500b enclose the mechanism that provides the motion to the legs 301a, 301b, 301c, 301d, 303a, 303b.
The shape of shell 600 can be a design element or can function as a protective enclosure for control electronics, battery, or other components of the walking device. In some cases it can be both a design element and a functional enclosure.
FIG. 3 shows a perspective view of this example embodiment of the device 1000 with the shell 600 removed. In this embodiment, printed circuit board 700 holds several components required to control the device. A switch 705 allows power to be switched on and off. Battery 710 provides the source of power. Receiver 720 receives infra red signals from a controller (not shown). Daughter board 730 holds a connector used to recharge battery 710. These example electronic and control components can be designed for various functions by persons skilled in the art, once they understand this invention, for example, start, stop, forward, reverse, fast, slow, turn left, turn right, and others for various purposes. However, such functions and controls are not part of this invention, so no further description of them is needed here for an understanding of this invention.
FIG. 4 shows a perspective view of this example device embodiment 1000 with several control components removed. Feature 204 is used to hold battery 710. Standoffs 202a, 202b are used to hold printed circuit board 700. Features 203 hold the daughter board 730.
FIG. 5 shows the bottom of this example embodiment where bottom housings 500a, 500b are visible. In this embodiment, the bottom housings 500a, 500b are affixed to the main housing 200 (FIG. 4) with ten screws. The screws are not shown in FIG. 5, but the holes and recesses, e.g., 501, in the bottom housings 500a, 500b for the screws can been seen in FIG. 5.
FIG. 6 shows the example device 1000 with bottom housing 500a, 500b (FIG. 5) removed, revealing the details of the mechanism. The mechanism of the example walking device 1000 in this example embodiment comprises two independent sides. Legs 301a, 301b, and 303a are on the right side, and legs 301c, 301d, and 303b are on the left side. The legs of the right side move in synchronization with one another. The legs of the left side move in synchronization with one another. The legs of the left side move independently of the legs of the right side. In other implementations, other combinations of leg synchronzations and/or dependence or independence can be used.
In the example embodiment 1000, motor 401b drives reducer 160b through a worm gear 161b. Reducer 160b has 22 teeth in this example so it progresses one full revolution for every 22 turns of the motor 401b output shaft. Reducer 160b also has an eight tooth gear (which is on the underside of reducer 160b, thus cannot be seen in FIG. 6, but which is readily understood by persons skilled in the art) that engages idler 155c. Idler 155c engages crank gear 150d and 150e. Other gear ratios can be used. Crank gear 150e engages idler 155d, which in turn engages crank gear 150f. Thus when the output shaft of motor 401b turns, the three crank gears 150d, 150e, 150f turn synchronously with each other causing the left side legs 301c, 301d, and 303b to perform ambulatory motion. Other sized and configured gears and idlers can be used.
Similarly, motor 401a drives reducer 160a through a worm gear 161a. Reducer 160a engages idler 155b through an eight tooth pinion on the underside of idler 155b, thus not visible in FIG. 6. Idler 155b engages crank gear 150c and crank gear 150b. Crank gear 150b also engages idler 155a, which in turn engages crank gear 150a. Thus as the output shaft of motor 401a turns, the crank gears 150c, 150b, 150a on the right side move in unison to move legs 301a, 301b, and 303a to create ambulatory motion.
The motion of the legs 301a, 301b, 301c, 301d, 303a, 303b cause their respective distal ends 302a, 302b, 302c, 302d, 304a, 304b to engage with the surface 100 (FIG. 1) for two-thirds of their respective full cycles (corresponding to the respective crank 150a, 150c, 150d, 150f, 150b, 150e turning one full revolution). In addition, the legs of a given side are synchronized to lead or lag the neighboring leg(s) by ⅓ of a full stepping cycle. Consequently, at any one time, four of the six distal ends of the legs will be engaged with the support surface 100 (FIG. 1). Thus, the walking device maintains balance at all times without the need to synchronize the left and right sides. The example walking device 1000 can thus be maneuvered by independently controlling the left and right sides. Other lead and lag settings can be used, for example, when more or fewer than six legs are used.
FIG. 7 shows a normal view of the mechanism of the left side of the example embodiment 1000, i.e., perpecdicular to the axes of rotation of the cranks 150a, 150b, 150c. The right side of the embodiment is symmetrical to the left side, thus discussions of operation pertain to both sides.
The crank gears 150a, 150b, 150c provide the crank motion required to move the respective legs 301a, 303a, 301b as explained above. Taking the center leg 303a as an example, the crank gear 150b provides crank pin 152b (see FIG. 8) to drive leg 303a.
Referring to FIG. 8, a gap 250 is formed by wall radii 250a and 250, which form opposing lateral bearings on opposite lateral sides of the gap 250 for bearing in the guide surfaces 306a, 306b of the leg 303a as the crank 150b rotates. This gap (herein referred to as gap 250) guides leg 303a as will be explained below. Referring now to FIG. 11 as well as FIG. 8, the curved profile 306a, 306b of leg 303a is such that throughout the rotation of crank 150b, leg 303a is closely constrained within the gap 250 by the lateral bearings provided by radii 250a, 250b.
FIG. 9 shows how both the top housing 200 and bottom housing 500a provide gap 250 and gap 550, which together provide an opening in the housing 200, 500a for passage of the leg 303a and to constrain leg 303a in this embodiment. The gap 550 in the bottom housing 550a is similar to gap 250 in housing 200, but formed by radii in the bottom housing 500a similar and juxtaposed to the radii 250a, 250b in the housing 200 to provide lateral bearings for constraining the leg 303a. One of such radii (radius 550a) can be seen in FIG. 9, but the other one is concealed from view in FIG. 9 by the leg 303a. The gaps 250, 550 accommodate protrusion of the leg 303a through the housings 200, 500a and the radii that form the gaps 250, 550 bear against the curved surfaces 306a, 306b on opposite lateral sides of the leg 303a in a manner that constrains the leg 303a against lateral movement, but allows longitudinal movement of the leg 303a in the gaps 250, 550. The resulting motion of the leg 303a during a crank revolution includes both longitudinal movement and pivotal movement of the leg 303a in relation to the body 200, 500a as imposed by sliding movement of the curved guide surfaces 306a, 306b, on one or both of the radii 250a, 250b. The gap 250 and the curved guide surfaces 306a, 306b are sized and shaped so that both of the guide surfaces 306a, 306b are in sliding contact or very close to sliding contact with the respective lateral bearings provided by the radii 250a, 250b with little or no slop between the guide surfaces 306a, 306b and the respective bearings 250a, 250b through most, if not all, of a revolution of the crank 150b through one-half of a revolution of the crank 150b. The radii 250a, 250b form bearings that bear on opposite lateral sides 306a, 306b, respectively, of the leg 303a. The bearing 260 portion of housing 200 and the bottom housing 500a form respective top and bottom bearings that bear on respective top and bottom surfaces of the leg 330a that slide in the opening provided by the gaps 250, 550. The radii bearing on the leg opposite sides of the leg 303a also prevent the leg 303a from twisting, e.g., rotating about an imaginary line 303a″ that extends through the knee 303a′ to the crank pin 152b.
FIG. 10 shows a cross sectional view through the center of the gap 250, 550. In this view it can be seen that leg 303a is constrained in the plane of the cross section by bearing 260, crank pin 152b, and bottom housing 500a in a manner that prohibits lateral movement of the leg 303a in the plane of the cross-section perpendicular to the imaginary line 303a′ while allowing longitudinal movement along the direction of the imaginary line 303a′, since the bearing 260 and the bottom housing 500a bear slidably on respective opposite (e.g., upper and lower) surfaces of the leg 303a.
The FIGS. 11, 12, 13, 14, 15, and 16 show leg 303a sequentially at various positions of crank gear 150b. Because of the symmetry of the mechanism, the motion due to the crank gear 150b need only be shown for ½ of a revolution, e.g., from 0° through 180° of rotation. It can be seen from the FIGS. 11-16 that throughout the 180 degree rotation of the crank gear 150b, curves 306a, 306b constrain leg 303a slidably within slot 250 as explained above. It has been found that play or slop in the interface between leg 304a and slot 250 can be reduced to effectively zero or near zero for nearly all angles of the drive gear 150b except where the crank pin 152b near top dead center shown in FIG. 16.
FIG. 17 is a graph of an example workable clearance between leg 303a and slot 250 as a function of the crank gear 150b angle of rotation from 0 to 180 degrees. For the graph in FIG. 17, zero degrees is defined by the crank gear 150b at top dead center as shown in FIG. 16 and continuing rotation 180 degrees to the position shown in FIG. 11. As shown in FIG. 17, the clearance does not exceed 0.4 mm in this example anywhere during the rotation of the crank 150b and is at or practically zero for about 150 degrees of a half of a rotation, i.e., 180 degrees, of the crank 150b. For practical purposes, it is preferred that the clearance not exceed 0.5 mm during a revolution and that it is less than about 0.1 mm for at least 150 degrees of a half of a revolution of the crank 150b, thus less than 0.1 mm during at least two 150 degree intervals of a full revolution.
The same clearance can be expressed in terms of the angular slop of leg 303a. This is defined by the angle swept by leg 303a with crank gear 150b held at a fixed angle (given by the ordinate of FIG. 18).
The results of this constrained motion set the distal end 304a of leg 303a in uniform rectilinear motion, or a close approximation thereof for about two-thirds of a full revolution of the crank 150b and crank pin 152b as explained above. By comparison of the U.S. Pat. No. 6,866,557 the motion of the leg 303a and distal end 304a is quite similar for similar choices of crank radius, pivot distance from crank axis, and leg thigh length. However, the constrained motion of leg 303a of this example implementation is not identical to the motion obtained through the use of a pivot and elongated slot of U.S. Pat. No. 6,866,557. Nevertheless, the motion obtained by the method and apparatus of this example implementation is a very close approximation to such uniform rectilinear motion.
One aspect of this invention also provides for accounting for the non-zero dimension of the distal end 304a of leg 303a. The distal end 304a (foot) of leg 303a can be spherical or assumed to be spherical which allows for the roll of the foot along a surface 100 (FIG. 1) as per the angle of leg 303a through the stride rectilinear portion of the motion of leg 303a in a predictable and describable way. The stride portion 351 of the crank cycle is when the distal end 304a moves in the substantially rectilinear or near rectilinear motion in relation to the housings 200, 500a, and the step portion 353 of the crank cycle is when the distal end 304a lifts or raises in relation to the housings 200, 500a and returns to the beginning of another stride portion. See, e.g., FIG. 19 which illustrates one half of a crank cycle—the other half being symmetrical with the illustrated half. Therefore, the non-zero dimension of the foot can be accounted for and included when choosing optimal dimensional parameters required to approximate uniform rectilinear motion in a particular design or application.
FIG. 19 shows a numerical simulation of the distal end 304a (foot) motion accounting for the diameter of the foot and the way it rolls on the surface 100 (FIG. 1) during a one-half of a stride. The other half is symmetrical with the illustrated half as explained above. Of course the FIG. 19 also includes the motion of the leg 303a as constrained by slot 250 and curved surfaces 306a, 306b.
FIG. 20 shows an example motion of the distal end 304a (foot) relative to a fixed point on a surface 100 (FIG. 1) as the example walking device 1000 walks by. From this FIG. 20, it can be seen that errors in the approximation of uniform rectilinear motion amount to about 0.05 inch maximum over the stride portion of the distal end 304a movement. This illustrated case represents an example toy robot bug 1000 approximately 2 inches long.
The critical dimensions that define leg motion in this invention are similar to the U.S. Pat. No. 6,866,557. However, in this example case, the motion of the leg 303a is not constrained by a perfectly linear slot as in U.S. Pat. No. 6,866,557. Instead, the gaps 250, 550 guide leg 303a and interfaces with curved surfaces 306a, 306b. Although this motion differs slightly with respect to the motion obtained by an ideal linear slot of the U.S. Pat. No. 6,866,557, still numerical optimization can result in motion that closely approximates ideal rectilinear motion.
Determination of the shape of the curves 306a, 306b and the effects of a spherical distal end 304a (foot) can be numerical in nature. An iterative approach successively approximates the required curve while solver techniques are used to adjust the various other parameters to minimize an error function. The error function compares the resultant motion to ideal rectilinear motion. Such numerical techniques are well-known within the capabilities or persons skilled in the art.
Many other features of this embodiment support the mass production of such a toy robot bug as the example 1000 described herein. In this case top housing 200 is a single piece to allow for easy assembly. On a mass production assembly line, the top housing 200 can be placed upside down. In this position, fixturing allows the axels, gears, motors, and legs to be assembled. This approach also simplifies phasing of the legs such that each moves in the correct relation to the remaining legs.
Once all the subcomponents of the mechanism are properly aligned in the top housing 200, the bottom covers 500a, and 500b can be put in place and the entire mechanical assembly can be fastened together.
The slot or gap method and apparatus for constraining the legs as described herein allow for a robust product with fewer parts that can break or wear out as compared to U.S. Pat. No. 6,866,557.
As illustrated in the cross-sectional view of FIG. 10, the crank gears are arranged above the legs they drive. In this way the weight of the example device 1000 translates forces into the housing 200, 500a, 500b, but not into the drive gears, which, allows for less friction in the drive train. It also aids in easy assembly.
The foregoing description provides examples that illustrate the principles of the invention, which is defined by the features that follow. Since numerous insignificant modifications and changes will readily occur to those skilled in the art once they understand the invention, it is not desired to limit the invention to the exact example constructions and processes shown and described above. Accordingly, resort may be made to all suitable combinations, subcombinations, modifications, and equivalents that fall within the scope of the invention as described by the features. The words “comprise,” “comprises,” “comprising,” “include,” “including,” and “includes” when used in this specification, including the features, are intended to specify the presences of stated features, integers, components, or steps, but they do not preclude the presence or addition of one or more other features, integers, components, steps, or groups thereof. The terms upper, upwardly, lower, bottom, top, down, downwardly, vertical, horizontal, over, under, and other directional terms in this description are in reference to the diagrammatic orientations depicted in the drawings and are only used for convenience and clarity in this description unless otherwise indicated.
Patent Application
20110165821
