Patent Grant
7419153
This application claims the priority of European Patent Application No. 03405710.9, filed on Oct. 2, 2003, the subject matter of which is incorporated herein by reference.
One exemplary embodiment of the invention relates to a method for producing bound books, magazines or brochures by gathering printed signatures into unbound book blocks along a conveying section that is supplied by at least one sheet feeder, wherein the printed signatures or sheets are respectively lifted up along one edge region at the front of the printed sheet stack and are then withdrawn from the stack by means of a conveying element. Another exemplary embodiment of the invention also relates to an apparatus for producing bound books, magazines, or brochures by gathering printed signatures along a conveying section, the apparatus comprising a conveyor provided with carriers and at least one feeder, arranged above the conveyor, which supplies the latter with printed signatures or sheets removed from a stack front. The feeder in turn is provided with a separating device, which lifts up an exposed edge region of the printed signature or sheet on the front of the stack, as well as a conveying element that pulls the printed signature or sheet off at the stack front.
Swiss patent document CH 692 700 A5 discloses a gathering and collating machine provided with a series of feeding stations, which respectively comprise a magazine for receiving a stack of printed sheets and a device for separating the respectively lowest printed sheet. The gathering and collating machine furthermore comprises a gathering conveyor with driven carriers in a gathering channel to which the separated printed sheets are supplied for the stack formation. For one embodiment according to CH 692 700 A5, the stack of printed sheets is positioned above the gathering channel on a conveyor belt, provided with suction openings, wherein one side region with fold is left exposed in the printed sheet-conveying direction. The underside of the printed sheet is advanced far enough with the suction belt, so that it can be transported further by a subsequently installed withdrawing conveyor. Compressed air can be supplied via the lowest printed sheet that is slanted toward the side by means of the suction element for reducing the friction between the printed sheet to be pulled off and the one positioned above. A so-called pass-through guide is provided at the magazine discharge opening, which can be used to form an adjustable pass-through gap above the conveyor belt, so that respectively only the lowest printed sheet with fold is pulled from the stack.
This known separating device can be used for feeding sheets in longitudinal as well as transverse direction to the gathering channel.
One disadvantage of this separating device, however, is that the pass-through gap on the magazine discharge opening must be adjusted for holding back the subsequently arriving sheet. This operation results in considerable expenditure not only for thin printed sheets with folds, but for small format printed sheets with folds as oftentimes the small format printed sheets with folds do not have a large enough area of contact with the conveying belt, thus making a reliable separation impossible.
In order to provide reliable separation and careful handling of printed signatures or large sheets, it is an object of the present invention to create a simple device which makes possible the uninterrupted separation of printed signatures or large sheets from a stack.
In one aspect of the invention, a method for producing bound books, magazines or brochures by gathering printed sheets into non-bound book blocks along a conveying section that is supplied by at least one sheet feeder is described. The method includes separating the lowest printed sheet from a stack of printed sheets by lifting one edge region of the lowest printed sheet from the bottom of the printed sheet stack, withdrawing the separated lowest printed sheet with the aid of a conveying element from the remaining sheet stack by gripping the separated edge region with the conveying element, and subsequently withdrawing the separated lowest printed sheet in a direction parallel to the longitudinal extension of the edge region of the remaining sheet stack.
In another aspect of the invention, an apparatus for producing bound books, magazines or brochures by gathering printed sheets along a conveying section includes a conveyor and at least one sheet feeder that is arranged above the conveyor and supplies the conveyor with printed sheets, which are individually removed from a front of a sheet stack, wherein the sheet feeder includes a separating device for separating an exposed edge region of the lowest printed sheet from the front of the sheet stack front and a conveying element that withdraws the separated, lowest printed sheet from the remaining sheet stack front wherein the separating device and the conveying element are jointly arranged on a removal unit.
Thus, according to an aspect of the invention, the foregoing object is achieved in that the edge region of a printed signature or sheet is gripped by the conveying element for lifting it off the stack and is subsequently pulled off the stack parallel to the longitudinal extension of the edge region, wherein the separating device and the conveying element are jointly arranged on a removal unit.
The foregoing and other features and advantages of the invention will be apparent from the following description of an exemplary embodiment, as illustrated in the accompanying drawings to which we expressly refer for all details not mentioned in the description, wherein the drawings show as follows:
a-4c are sequential views of functional processing steps of the conveying element on the feeder; and
However, the printed sheets could also be supplied perpendicular to conveying direction F by sheet feeders 4, in a manner known per se, thereby changing the conveying direction of printed sheets 5 inside the conveyor 2.
The carriers 3 are mounted on an endless traction element (not shown herein) and function to convey loose (unbound) book blocks 6 that are formed with printed sheets 5 through a conveying channel 7, on the side viewed as the back side as seen in conveying direction. The conveying channel is provided with an upright guide wall 8 on the right side, as seen in conveying direction F.
The sheet feeders 4 are provided with a magazine 9 in which the printed sheets 5 are stacked on top of a magazine bottom 10.
The magazine bottom 10 is provided with an approximately rectangular opening 11 at one side end of magazine 9 for removing the respectively lowest printed sheet 5 in the stack from the magazine 9, wherein the opening 11 is shown in
In an exemplary embodiment of the invention, printed sheets 5 are stacked inside magazine 9 and are provided with a final fold on the right-hand side, as seen in conveying direction F.
A driven removal unit 13 is provided as a separating device, which respectively grips an exposed edge of the lowest printed sheet 5, having a fold herein, through the opening 11 in the magazine bottom 10. Following the withdrawal of a printed sheet 5, the removal unit furthermore takes on the function of the conveying element. The displacement movements of the removal unit for transporting the lowest printed sheet 5 out of the magazine are controlled, for example, by cam drives or linear drives.
Removal unit 13 functions as a separating device and includes a convex support surface 14 disposed along the opening 11. Convex support surface 14 contains suction openings 15 that are connected to a vacuum source and aids in the separation of a printed sheet 5 from a stack of printed sheets. Support surface 14 removes the printed sheet 5, which is held in place by a vacuum in the edge region of the support surface 14, from the stack with the aid of a roll-off movement as illustrated in
Distributed along the front end of support surface 14 of removal unit 13 are several blow nozzles 31, which are activated as soon as the suction through openings 15 starts, so as to supply blast air between the individual printed sheets 5 in the lower region of the sheet stack. This is designed to support the separation operation which has higher requirements, especially for thin or porous printed sheets.
The translational movement of removal unit 13, horizontal and crosswise to the longitudinal extension of the fold edge herein, takes place along a stationary spur and/or toothed rack 30 that meshes with a spur gear and/or toothed segment 17 which is connected to removal unit 13 at rotational axis 16.
With a subsequent translational movement of removal unit 13 in conveying direction F, the lowest printed sheet 5 in the stack that is held by suction is pushed out of the magazine 9 with the aid of blast air, supplied to the top side of magazine bottom 10, so that it can be taken over by a downstream connected transporting device 18.
The printed sheet 5, which rests with its edge region on support surface 14, is thus provided with a higher rigidity which has proven advantageous for preserving the form when it is pushed out of magazine 9.
a to 4c show the individual steps for the separation operation. The removal unit 13 according to
The removal unit 13 equals at least approximately the length of the edge region of the largest printed sheet to be gripped.
To ensure that the edge region quickly separates from support surface 14, compressed air can be supplied via the suction openings 15 to removal unit 13 just prior to transferring the printed sheet 5 to the transporting device 18. The compressed air helps separate the printed sheet 5 from support surface 14 once the vacuum is turned off. During the separating operation with the removal unit 13, a support element 19 is pivoted from below against the exposed edge of the remaining stack. That is, support element 19 may be inserted into the gap formed by the separated printed sheet 5 and the remaining stack. The support element 19 is provided at the supporting end with a support surface 20 for lifting the remaining stack over the length of the edge region slightly off the lowest printed sheet 5 and is designed to have openings 21 along its edges for supplying compressed air to the stacked printed sheets. Support surface 20 may be planar. As shown in
A gripping device 22, which is mounted on removal unit 13 and extends over the length of the edge region of a printed sheet 5 that can be gripped, can be used to press a printed sheet 5 with additional force onto support surface 14. The gripping device 22 comprises several gripping arms 23 which can be mounted, for example, on a controlled gripper shaft 24. The gripper shaft 24 is connected to a controlled belt drive gear 25.
Along the edge region of printed sheet 5, the removal unit 13 is provided with several rows of suction openings 15 which can be activated with the approach of support surface 14.
The downstream connected transporting device 18, which is driven synchronously with the removal unit 13 in the withdrawing direction, discharges with a conveying end onto the conveyor 2. The transporting device 18 comprises two conveying belts 26, 27, driven to circulate endlessly around deflection rollers 28, 29, wherein two adjacent conveying belt sections form a conveying gap for the printed sheets 5 fed in by the removal unit 13.
The transporting device 18 is provided with a withdrawing device 32, consisting of driven rollers 33, 34 that are arranged one above the other to form a withdrawing gap, wherein the withdrawing device 32 is installed upstream of the deflection rollers 28, 29. The lower roller 33 is stationery while the upper roller 34 is advanced flexibly and with the timing of the printed sheet feeder 4 against the lower roller 33. A drive element 35, shown as linear drive herein, functions to move the upper roller/rollers 34 toward or away from the lower roller(s).
The rollers 33, 34 are driven so as to be rotated by two belt drives 36, 37 with respectively assigned gearwheels 38, 39, which engage.
Of the rollers 34, the rear roller 34′ in
As a result of the conveying gap in the transporting device 18, formed by conveying belts 26, 27 and slanted in conveying direction 2, removal unit 13 and magazine 9, arranged above it, could also be slanted in the conveying direction. Thus, the printed sheet 5 which is moved by the removal unit 13 across the magazine bottom 10 is supplied in a straight line to the intake gap of the transporting device 18. The withdrawing direction of removal unit 13 is approximately in the same direction as the conveying direction of conveyor 2.
A retaining element 40 is arranged to the side of opening 11 to prevent the lowest printed sheet 5′ in the remaining stack from being carried along as a result of friction and due to a slight hanging in the edge region (as shown with dash-dot line in
For an uninterrupted return movement of the removal unit 13, during which a reversible rolling-off movement also takes place, the retaining element 40 must be retracted toward the top by element 42.
The operational steps required for transferring the printed sheet to the transporting device 18 are as follows:
The printed sheet 5 which adheres to the removal unit 13 is pushed out from under the remaining stack and into the conveying gap, formed by rollers 33, 34, and/or into the transporting device 18. The removal device 13, the withdrawal device 33, 34 and the transporting device 18 all operate at the same conveying speed.
The removal unit 13 briefly accompanies the printed sheet, the vacuum is then turned off, and the reversal of the removal unit 13 to the starting position is subsequently initiated. With the vacuum turned off, the suction openings 15 could also be used to supply blast air to facilitate the separation of the printed sheet 5 from the removal unit.
To support the operation of separating the lowest printed sheet 5 from the remaining stack, the removal unit 13 is provided with blast air nozzles 31 that are distributed over the front end of support surface 14 and face the lower stack region.
The invention has been described in detail with respect to preferred embodiments, and it will now be apparent from the foregoing to those skilled in the art, that changes and modifications may be made without departing from the invention in its broader aspects, and the invention, therefore, as defined in the appended claims, is intended to cover all such changes and modifications that fall within the true spirit of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 03405710 | Oct 2003 | EP | regional |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3071369 | Ambrogi | Jan 1963 | A |
| 3552740 | Hepp | Jan 1971 | A |
| 3690644 | Halbert | Sep 1972 | A |
| 4830352 | Birtwhistle | May 1989 | A |
| 6530322 | Ono et al. | Mar 2003 | B1 |
| Number | Date | Country |
|---|---|---|
| 692 700 | Sep 2002 | CH |
| 2 410 993 | Sep 1974 | DE |
| 44 37 327 | May 1995 | DE |
| 980 839 | Feb 2000 | EP |
| 1 167 254 | Jan 2002 | EP |
| 1 197 449 | Apr 2002 | EP |
| 1 228 990 | Aug 2002 | EP |
| 1 270 477 | Jan 2003 | EP |
| 829 518 | Mar 1960 | GB |
| Number | Date | Country | |
|---|---|---|---|
| 20050073083 A1 | Apr 2005 | US |
