The present invention relates to a method and an apparatus for producing final printed products.
A method and apparatus of this type are disclosed in WO-A-98/33656 and corresponding U.S. Pat. No. 6,234,466, wherein at least one folded preproduct is inserted into a folded main product in the closed state or is closed following insertion. Then, at least one further printed product coming to lie beside the closed preproduct is inserted, whereupon opening of the preproduct and, finally, insertion of at least one further printed product into the product are carried out. According to this method, a final printed product can be produced with two folded preproducts, into which in each case at least one product for insertion is inserted, arranged beside each other in a folded main product. In order to carry out this method, an apparatus has pocket-like compartments each having two side walls, one side wall being assigned a prefold holding element for opening the main product and the preproducts, and the other side wall being assigned a product holding element. In order to open the products, either the compartments can be pivoted or the prefold holding element is arranged such that it can be pivoted from one side wall to the other side wall and back again.
A device for gathering, collating and inserting printed products is disclosed in EP-A-O 346 578. Holding arrangements arranged one behind another have saddle-like supports. The walls of these supports delimit pocket-like holding parts. The printed products inserted into the holding parts by a first feeder are opened by an opening apparatus, so that printed products fed in by means of the feeders can be inserted into the first opened printed product. If the opening apparatus is switched off, the printed products fed into a holding part by the feeders come to lie beside one another. Furthermore, the printed products can be fed in by the feeders with an open side in front, the printed products being opened by means of an opening device and placed astride the saddle-like supports. One of the walls is in each case provided with a gripper and can be pivoted toward the other wall of an adjacent support, in order to open the printed product introduced into the relevant holding part.
In a method disclosed by EP-A-O 911 289, a pocket of an insertion machine is fed with a main product, which is opened in the pocket and then, in order to produce a final printed product, is fed with partial products and/or enclosures by means of insertion. In a subsequent section, a production path of the insertion machine, the pockets in which the final printed products remain are loaded with a further main product, which is opened for the purpose of inserting partial products and/or enclosures.
It is an object of the present invention to further develop a generic method and a generic apparatus of the above described type such that the ability to manipulate the printed products simply and reliably is ensured.
According to the invention, at least during the insertion of the second product for insertion, the first and the second printed product are arranged in pocket-like compartments so as to be displaced relative to each another in the direction of the folds. As a result, each of the two printed products has an edge section projecting laterally beyond the other printed product, in which means for manipulating the printed products, for example grippers for opening the printed products, can act without there being any risk that the other printed product is undesirably affected.
If the second printed product is inserted already open into the compartment beside the first printed product, then of course opening of this second printed product in the compartment is no longer necessary but, even in this case, the two printed products are displaced relative to each other, at least as the second product for insertion is inserted into the second printed product. This displacement offers possibilities for the action of following manipulations, for example of the closure of the second printed product or the opening of the first printed product.
Furthermore, high productivity is achieved, since two final printed products can be produced in each compartment.
The pocket-like compartments have no conveying means to convey the printed products jointly into an adjacent compartment in the longitudinal direction of the compartments.
In the present connection, a printed product having a fold is also understood to mean a multi-sheet printed product which—instead of a fold—is bound at one edge.
If the first and the second printed product are inserted simultaneously into a compartment so as to be displaced relative to each other, a single feeder or a single feed device, such as a press feeder, is sufficient to feed the printed products in. In addition, displacement of the two printed products in the compartment is unnecessary in this case.
If the first and the second printed product are fed simultaneously and congruently into a compartment, again a single feeder for feeding the printed products in is sufficient. In this case, however, the two printed products arranged in a compartment have to be displaced relative to each other. This displacement can be carried out in a known manner, for example by displacement means as disclosed in EP-A-O 301 244 and in the corresponding U.S. Pat. No. 4,867,429.
Since the first and the second printed product are arranged to be displaced relative to each other in the direction of the folds, the two printed products can also be kept open simultaneously in an extremely simple way, which permits simultaneous insertion of a product for insertion into the two printed products in each case. They simultaneous insertion of products for insertion into the two printed products leads to very high productivity and permits apparatuses to be constructed in a correspondingly space-saving manner.
However, the method according to the invention permits the first product for insertion to be inserted into the first printed product and then the second product for insertion to be inserted into the second printed product. In this case, the first printed product is preferably closed following insertion of the first product for insertion and, with this closure or thereafter, the second printed product is opened for the insertion of the second product for insertion.
The loading of a compartment with a first printed product first and the subsequent loading of this compartment with a second printed product can be carried out by means of two feeders or two feed devices or by means of a single feeder. In the first-named case, the two feeders or feed devices are preferably arranged such that they can be displaced laterally relative to each other, in order to insert the relevant printed products into the compartments so as to be displaced laterally. In the second-named case, the feeder preferably runs with respect to a delivery path of the compartments in such a way that loading of the compartments with the printed products so as to be displaced laterally relative to each other is carried out, it being possible for the printed products to be arranged identically in the active range of the feeder, that is to say do not need to be arranged so as to be displaced laterally relative to each other.
In a preferred way, a start is made with the opening of the second printed product in the lateral edge section, with which it projects beyond the other printed product. The opening means can act in an unambiguous way in the second printed product without there being any risk of a conflict with the first printed product. The opening can be carried out in a manner known generally, for example by means of opening grippers, suction heads, air jets or the like.
A particularly suitable apparatus for producing final printed products in accordance with the method of the invention is specified in patent claim 10. If grippers are arranged in the lateral end regions of the compartments, these are able to reliably grip in each case one of the two printed products so as to be arranged displaced laterally in the compartment. Any risk that the wrong printed product will be gripped is ruled out.
The grippers can be arranged in a fixed manner with respect to the side walls of the compartments; in this case, the compartments are pivoted in order to open the printed products, be it by a movement track with rising and falling inclines, or by pivoting the compartments about a carrier axis. On the other hand, the grippers can be arranged in a preferred manner such that they can be moved back and forth independently of one another between the two side walls of the compartments. In this case, no pivoting of the compartments is necessary in order to open the printed products.
In a preferred way, the grippers can be pivoted about a pivot axis arranged at the base or underneath the base. This permits an extremely simple construction of the pivoting control system, for example by means of slotted guides.
If the apparatus is constructed in such a way that at least one of the two grippers can be stopped between the two side walls, the simultaneous insertion of a product for insertion into the two printed products in each case is made possible. If appropriate, this gripper can be constructed with a holding element, in order to hold a part of the other printed product as well.
The invention will be explained in more detail by reference to the exemplary embodiments illustrated in the drawings, in which, purely schematically:
a shows, in a perspective illustration, a folded first printed product and a second likewise folded printed product, which is arranged in the first printed product so as to be displaced in the longitudinal direction of the folds, and
b to f show a further embodiment of the method according to the invention at five different times, in which a product for insertion is inserted into each of the printed products shown in
a shows a pocket-like compartment 12, indicated dashed and populated with a first printed product 10, of an apparatus for producing final printed products 14. The apparatus has a number of compartments 12 arranged one after another in a conveying direction F, whose longitudinal direction L runs transversely, in particular at right angles to the conveying direction F. The first printed product 10 is a folded printed product, for example a main product of a newspaper to be produced. The first printed product 10 has been inserted into the compartment 12 with its fold 16 in front, so that it rests with its fold 16 on a base 18 of the compartment 12 and with a flat side against one of two side walls 20 of the compartment 12 adjoining the base 18.
As
Following the insertion of the first product for insertion 22 into the first printed product 10, the latter is closed—as
Then, as
Following the opening of the second printed product 24 see
The two final printed products 14 produced by inserting the first product for insertion 22 and second product for insertion 28 into the first printed product 10 and the second printed product 24, respectively, can then be removed from the relevant compartment 12 in their position displaced relative to each another and can be conveyed away or, as indicated in
In an embodiment of the method for producing final printed products 14 illustrated in
Then, according to
The first printed product 10 completed by inserting the first product for insertion 22 to form a final printed product 14 is closed—as
The printed products 10, 24 completed by the insertion to form final printed products 14 can then be displaced relative to each other, as indicated by the arrow S in
In embodiment of the method for producing final printed products 14 illustrated in
As indicated in
Following the subsequent opening of the second printed product 24—see
After that, the second printed product 24 completed to form a final printed product 14 is then closed, as indicated in
In an embodiment of the method for producing final printed products 14 shown in
Then, as
Then, the two printed products 10, 24 completed by insertion to form a final printed product 14 are closed—
In the embodiment illustrated in
In
Starting from
The second printed product 24 is then opened, and a second product for insertion 28 is inserted into the latter, as indicated by the arrow E;
There is the possibility of removing the second printed product 24 with the second product for insertion 28 arranged therein from the first printed product 10 as a final printed product 14. However, there is also the possibility of displacing the two printed products 10, 24 with the corresponding products for insertion 22, 28 in the direction of the folder 16, so that they are arranged congruently. In this case, the final printed product 14 is formed by the first printed product 10, the second printed product 24 and the two products for insertion 22, 28.
In the embodiment shown in
Since in each case the second printed product 24 is arranged to be displaced in the direction of the folds 16 with respect to the first printed product 10, by means of opening devices it is possible to make access to the first printed product 10 and, respectively, the second printed product 24 in the relevant edge sections 26 without there being any risk that the wrong printed product 10, 24 will be opened. If the printed products 10, 24 have a prefold 30, then by acting on the prefold 30 in the relevant edge section 26, the relevant printed product 10, 24 can be opened centrally in a straightforward manner. If, in the case of multi-sheet printed products 10, 24, it does not matter between which pages the products for insertion 22 and 28 come to lie, then the printed products 10, 24 do not need to have a prefold 30 and the printed products 10, 24 can be opened at any desired point, for example by plunging in by means of an opening blade, by means of an air jet or the like. In this case, too, the opening process of the printed products 10, 24 begins in the relevant edge section 26.
The above description of FIGS. 1 to 5 is based on the system in which a single pocket-like compartment 12 is considered, which is loaded with a first printed product 10 and with a second printed product 24, the successive method steps being illustrated at successive times. However, FIGS. 1 to 5 can also be read in such a way that the method steps carried out simultaneously and at different points of an appropriate apparatus are illustrated.
In the loading section 32, a feeder 34 constructed as a clamp transporter runs above the apparatus. On a conveying element 36 driven in circulation in the feed direction Z, clamps 38, which are each populated with a first printed product 10 and a second printed product 24, are arranged one after another at intervals. The two printed products 10, 24 rest flat against each other but are arranged so as to be displaced in the direction of the folds 16, so that once more each of the printed products 10, 24 has an edge section 26 projecting beyond the other printed product 10, 24. The movement path of the clamps 38, as viewed in the feed direction Z, first of all has falling inclines toward the circulation path of the compartments 12, so that the printed products 10, 24 held by each of the clamps 38 meet the interior of an associated compartment 12. At the lowest point of the movement path of the clamps 38 there is arranged an opening device 40, which opens each clamp 38 leading past, the latter in turn releasing the two printed products 10, 24 held by it. The compartments 12 leaving the loading section 32 are each populated with a first printed product 10 and a second printed product 24 arranged so as to be displaced with respect to the latter, which corresponds to the starting position of the method for producing final printed products 14 illustrated in
After the second loading section 32′, the starting position of the printed products 10, 24 shown in
However, the second loading section 32′ can be further removed from the first loading section 32, so that, between these two loading sections, the first printed product 10 can be opened and populated with a first product for insertion 22, as illustrated in FIGS. 1a-1c. In the second loading section 32′, the second printed product 24 then comes to lie beside the first printed product 10 completed to form the final printed product 14;
Between the first loading section 32 and the second loading section 32′, the movement path of the feeder 34 runs in the manner of a humpback, so that the second printed products 24 held by the relevant clamps 38, cease to overlap with the compartments 12 in the vertical direction. As can be gathered in particular from
The compartment 12 has a base 18 and two side walls 20 adjacent thereto and arranged in a v-shape, of which, as seen in the conveying direction F, one side wall 20 leads and the other trails. The trailing side wall 20 has an extent measured in the longitudinal direction L extending at right angles to the conveying direction F which corresponds to the length measured in the direction of the folds 16 of the two printed products 10 and 24 arranged to be displaced relative to each other. The two printed products 10 and 24 rest with their fold 16 on the base 18, and the first printed product 10 rests with its outer side having the prefold 30 flat against the trailing side wall 20. The second printed product 24 rests with its side having the prefold 30 against the first printed product 10. Measured from the base 18, the height of the side walls 20 corresponds approximately to the corresponding extent of the printed products 10, 24.
In its end regions 42, 42′ facing away from each other in the longitudinal direction L, the compartment 12 has a gripper 44, 46 in each case. The first gripper 44 located in the first end region 42 is intended to interact with the prefold 30 of the first printed product 10 in its edge section 26 projecting beyond the second printed product 24. In a corresponding way, the second gripper 46 arranged in the other end region 42′ is intended to interact with the prefold 30 of the second printed product 24 in its edge section 26 projecting laterally beyond the first printed product 10.
As can be gathered from
Each of the two grippers 44, 46 has a sickle-shaped gripper arm 56, which can be pivoted from a release position 58—in
It goes without saying that, when the compartments 12 are being loaded with printed products 10, 24, the grippers 44, 46 are in the rest position 48 and the gripper arms 56 are in the release position 58, in order not to form an obstacle during the introduction of the printed products 10, 24 into the compartments 12.
The functioning of the apparatus for producing final printed products 14 with compartments 12 of this type is as follows. First of all, as indicated in
Then, as shown in
While the gripper arm 56 of the first gripper 44 remains in the holding position 58′—as
Following the opening of the second gripper 46 by pivoting its griper arm 56 into the release position 58, the first gripper 44, which is still closed, is pivoted in the direction of the arrow P—
In the apparatus for producing final printed products 14, shown as a detail in
Arranged on the pivoting lever 50 bearing the second gripper 46 is a holding tongue 66, which can likewise be pivoted under slotted guide control from a rest position into an active position and back. As indicated in
Both the apparatus shown in
The grippers 44, 46 can also be constructed as suction heads, in particular if the printed products 10, 24 do not have to be opened centrally.
If desired, the compartments 12 can also be provided with sliding means, in order to displace the first printed product 10 and the second printed product 24 relative to each other in the longitudinal direction L of the compartments 12, in order either to displace the printed products 10, 24 introduced congruently into the compartments 12 in order to form projecting, free edge sections 26 or, following the formation of the final printed products 14, to slide these toward each other congruently. For the latter, it is also conceivable to provide stationary slotted slide guides, which engage in the compartments 12 through appropriate slots in the side walls as said compartments 12 move past, and as a result slide the final printed products 14 toward each other.
The printed products 10, 24 arranged in each compartment 12 are, however, not conveyed together in the longitudinal direction L of the compartments 12 from one compartment into another compartment adjacent thereto.
The method according to the invention and the apparatus according to the invention allow identical or different final printed products 14 to be produced with a high processing capacity. For the production of identical final printed products 14, the first and second printed products 10, 24 are identical and the first and second products for insertion 22, 28 are identical. If the first and second printed products 10, 24 and/or the first and second products for insertion 22, 28 are different, different final printed products 14 are produced.
Many modifications and other embodiments of the invention set forth herein will come to mind to one skilled in the art to which the invention pertains having the benefit of the teachings presented in the foregoing description and the associated drawings. Therefore, it is to be understood that the invention is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Number | Date | Country | Kind |
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01515/04 | Sep 2004 | CH | national |