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The present invention pertains to a protective casing or enclosure apparatus for protecting certain equipment disposed within a riser of a subsea installation. More particularly, the present invention pertains to a protective apparatus for shielding “umbilical” control line(s) that are secured to a pipe string disposed within a riser (such as, for example, a riser connecting a floating vessel to a subsea installation).
Oil and gas wells are increasingly being drilled in more challenging environments. In many cases, offshore wells are drilled, completed and/or worked over using floating vessels such as semi-submersible drilling rigs, drill ships and the like. Further, many such wells are completed using “subsea” completion equipment. In such instances, subsea wellheads and related equipment are situated at or near the sea floor, while an extensive array of flow lines and umbilical control lines connect said subsea equipment to floating production facilities, pipeline interconnection points and/or other subsea completions.
It is often beneficial to conduct downhole operations in oil and/or gas wells, including subsea wells. In such subsea wells, operations are frequently conducted from a floating vessel, such as a drill ship or floating production platform that is positioned at the surface of the water. A tubular conduit—commonly known as a “riser”—can be used to connect the floating vessel (typically situated at the water's surface) with a subsea wellhead (typically situated at or near the sea floor). Among other uses, the riser provides a pathway for conveying tools and other equipment between a floating vessel and a subsea well, as well as a containment structure for fluids (such as, for example, drilling mud). In certain circumstances, a riser can also be equipped with a tensioner to provide near constant tension force that is adequate to maintain the stability of the riser; the amount of tension required depends on a number of different factors including, without limitation, the weight and buoyancy of the riser, the forces from waves and currents, and the weight and characteristics of any fluids contained within the riser.
In many cases, a length of threaded pipe is also installed within a drilling riser. Such threaded pipe, sometimes referred to as a landing string, can comprise a plurality of pipe sections that are joined together in end-to-end relationship using mating threaded connections; the pipe is lowered through the rotary table of a rig or other floating vessel and into a drilling riser situated below. Frequently, operations in subsea wells are conducted through the inner bore of said landing string using a continuous length of flexible tubing and/or wireline. Similarly, wireline (including, without limitation, slickline, braided line or electric line) is also stored on a reel, and can be translated in and out of the inner bore of said landing string in a virtually continuous manner using an array of beneficially positioned sheaves or pulleys.
Many different downhole tools and other devices can also be installed into a subsea well installation via a drilling riser. Such tools and other devices are frequently operated using a “control line”—typically to provide either a signal, power, or both—in order to operate said downhole tool(s) or device(s), and/or to serve as a conduit for communication transmission between the deployed equipment and the surface of the well. Such control lines can provide electrical, hydraulic, and/or fiber optic means of signal transmission, control and power. Frequently, multiple control lines are run together in a bundle, which is often referred to as an “umbilical” or “umbilical line”.
Generally, the interior space of a landing string or other tubular string must remain unobstructed in order for fluids and other devices to pass through said interior space. As such, control lines and umbilical lines are frequently run into a riser along an outer surface (not the interior space) of the landing string or other tubular string. For example, a tubular landing string may be installed into a riser through an opening in a vessel; as the tubular landing string is inserted into a riser through said opening in a vessel, an umbilical control line may be inserted into the riser adjacent to the external surface of the tubular landing string. An umbilical control line can be affixed to the external surface of the tubular landing string along a portion of the length of said tubular landing string using clamps or the like in order to keep the umbilical control line and the tubular landing string together, and to prevent said umbilical control line from being pulled away from the tubular landing string during its trip into the riser.
In order to perform such intervention and/or completion activities (including, without limitation, continuous tubing operations, wireline operations and/or hydraulic workover unit/snubbing operations) it is frequently beneficial to utilize a motion compensation system. Generally, such motion compensation systems allow downhole intervention or completion operations to be performed from a floating rig or vessel, while accounting for or offsetting wave motion of the sea and heaving motion of a floating rig or vessel. Put another way, the motion compensation systems allow a tubular landing string and any attached umbilical control line to remain substantially stationary relative to a surrounding riser, while a supportive floating rig or vessel moves due to wave motion of the sea.
During such operations, the supportive floating rig or vessel can move relative to an attached riser and underlying well, as well as any tubular landing string and any attached umbilical control line disposed within said riser/well. This movement can result in unwanted contact or abrasion by said riser or vessel against the outer surface of the tubular string and, more importantly, the umbilical control line disposed along the outer surface of said tubular landing string. Such abrasion can give rise to severe friction, impact or other force(s) acting on said umbilical control line which can cause damage to said umbilical control line. In extreme cases, such force(s) can sever the umbilical control line or significantly degrade its integrity, thereby reducing or destroying the ability to remotely control downhole devices or tools with said umbilical control line.
Thus, there is a need for an effective means for protecting the outer surface of a tubular string and any attached control line and/or umbilical line installed in a riser of a floating drilling rig or other vessel against damage from unwanted abrasion, impact or other forces. Further, such protective means should be affordable, easy to use and effective, with little or no ancillary equipment required.
The present invention comprises a protective encasement apparatus that can be selectively installed on a desired length of jointed pipe (including, without limitation, a tubular landing string). In a preferred embodiment, said protective apparatus can comprise a pair of opposing semi-cylindrical members that can be operationally joined to at least partially encase a section of pipe. Notwithstanding the foregoing, it is to be understood that said protective encasement apparatus can alternatively comprise a single encasement member that can be selectively expanded to receive a portion of a pipe string and then closed to at least partially wrap around said pipe. By way of illustration, but not limitation, said encasement member can comprise at least one hinge or flexible material permitting said encasement member to be selectively opened to receive a section of pipe, and then closed to at least partially encase said section of pipe. Alternatively, said protective apparatus can comprise more than two encasement members, and said encasement members need not be generally semi-cylindrical in shape.
In a preferred embodiment, said protective encasement apparatus forms at least one elongated and open-faced channel extending along the length of said protective encasement apparatus. At least one control line or umbilical line can be disposed within elongated and open-faced channel formed by said encasement apparatus; in this position, said at least one control line or umbilical line does not extend radially outward beyond the outer surface(s) of the protective encasement apparatus. In many cases, said control line or umbilical line can be unspooled from a spool and installed within said elongated channel on a drilling rig floor prior to said pipe and control/umbilical line being lowered into the riser of a floating drilling vessel.
Said at least one control line or umbilical line can be secured within said elongated channel of said protective encasement apparatus in order to provide an effective means for protecting the outer surface of said tubular string—and, importantly, any attached control line or umbilical line secured to said outer surface of said tubular string—against damage from unwanted contact with other objects, abrasion, impact or other damaging forces or impact.
Said protection is particularly important when said tubular string, any attached control line or umbilical line, and protective encasement apparatus, is installed within a riser of a floating drilling rig or other vessel. Further, protective encasement apparatus of the present invention is affordable, easy to use and effective, with little or no ancillary equipment or specialized training required for installation or removal.
The foregoing summary, as well as any detailed description of the preferred embodiments, is better understood when read in conjunction with the drawings and figures contained herein. For the purpose of illustrating the invention, the drawings and figures show certain preferred embodiments. It is understood, however, that the invention is not limited to the specific methods and devices disclosed in such drawings or figures.
Each of said conventional umbilical lines 300 can comprise a plurality or bundle of individual control lines that can be used to provide electrical, hydraulic, and/or fiber optic means of signal or data transmission, control and/or power from the surface (such as a drilling rig or vessel) to a downhole tool or device. Said individual control lines can be beneficially wrapped within a durable outer casing in order to protect and bundle said control lines for easier handling. Further, said conventional umbilical lines 300 can be secured to the outer surface of tubular landing string 200 using bands 310 or other attachment means; as depicted in
In many cases, said umbilical lines 300 can be stored on large reel assemblies 320, each having reel 321 and base 322. Each reel assembly 320 can be equipped with a desired length of umbilical line 300 and can be transported to a well site, such as a marine drilling rig or vessel. Said reel assemblies 320 can be positioned on a rig floor or other convenient location within a desired proximity to landing string 200. Umbilical line(s) 300 can be unspooled from said reel(s) 321 and aligned with the outer surface of landing string 200, and then attached or affixed to the external surface of said landing string 200 as said landing string 200 is being lowered into opening 401 of rotary 400. In this manner, umbilical lines 300 can be continuously translated from reels 321 and attached to landing string 200 while said landing string is being installed into opening 401 of rotary 400.
Wave motion can cause rotary table 400 of a drilling rig or other floating vessel to move relative to tubular landing string 200 and attached umbilical lines 300 disposed within said opening 401 of said rotary table 400 (as well as any attached riser/well, not visible in
As tubular landing string 200 is lowered into a drilling riser through upper opening 401 of rotary table 400, reel assemblies 320 can be selectively positioned on a rig floor or other convenient location in generally proximity to landing string 300. Umbilical line(s) 300 can be unspooled from reels 321 and received within aligned, open elongated channels formed by encasement apparatus 100. Before being lowered into upper opening 401 of rotary table 400 and an underlying drilling riser, said umbilical line(s) 300 can be attached or affixed to the external surface of said landing string 200 and/or to encasement apparatus 100; in this configuration, said umbilical line(s) 300 can be secured against significant movement within the elongated open channels formed by encasement apparatus 100. In this position, said umbilical line(s) 300 remain secured and protected within said elongated open channels, and said umbilical line(s) 300 do not extend radially outward beyond the outer surface(s) of protective encasement apparatus 100.
Notwithstanding the foregoing, it is to be understood that said protective apparatus can comprise a single encasement member that can be selectively expanded to receive a pipe string and then closed to at least partially wrap around said pipe. For example, such an encasement member can comprise at least one hinge or flexible material. Alternatively, said protective apparatus can comprise more than two encasement members, and said encasement members need not be generally semi-cylindrical in shape.
Still referring to
Similarly, semi-cylindrical second encasement member 170 comprises inner semi-cylindrical member 171, outer protective shell members 172, stand-off support members 173 (disposed between said inner member 171 and outer members 172), and tapered end shoulders 177. Each of said outer protective shell members 172 also comprises a sturdy and impact-resistant material to absorb shock from impact while protecting an umbilical line disposed within protective encasement apparatus 100 of the present invention. Although not visible in
Additionally, internal tapered shoulders 128 are disposed along the inner surface of said inner semi-cylindrical member 121 and are longitudinally spaced apart a desired distance to receive a tool joint (such as tool joint 230) of a pipe string 200. Spaced-apart bores 125 extend through elongated attachment surfaces 124. Countersunk bores 179 extend through outer protective shell members 172 and are generally aligned with said spaced apart bores 125. Mechanical fasteners can be used to secure first encasement member 120 to second encasement member 170 in opposed and mating relationship around the outer surface of a pipe string, such as landing string 200.
Although other fastening means can be utilized without departing from the scope of the present invention, said mechanical fasteners comprise a plurality of threaded bolts 130 and mating threaded nuts 140. Torque forces applied to bolts 130 and mating nuts 140 act to provide clamping force to draw first encasement member 120 and second encasement member 170 together around pipe section(s) 210 and 220. An optional cotter pin can be employed to prevent each nut 140 from inadvertently releasing or unscrewing from a mating bolt 130.
A plurality of spaced-apart spacer shims or brace members 126 are disposed along the inner surface of inner member 121, while a plurality of spaced-apart spacer shims or brace members 176 are also disposed along the inner surface of inner member 171. Said spacer shims 126 and 176 are beneficially sized to accommodate pipe (including diameter dimensions) of landing string 200 and positioned to provide desired support and strength between said components. Additionally, internal tapered shoulders 128 and 178 are disposed along the inner surfaces of said inner semi-cylindrical members 121 and 171, respectively. Said internal tapered shoulders 128 and 178 are longitudinally spaced apart a desired distance to receive a tool joint 230 of a pipe string 200. Countersunk bores 179 extend through outer protective shell members 172, while countersunk bores 129 extend through outer protective shell members 122. Said countersunk bores are generally aligned with each other.
A plurality of spaced-apart spacer shims or brace members 126 are disposed along the inner surface of inner member 121. Said spacer shims 126 are beneficially sized to accommodate pipe (including diameter dimensions) of landing string 200 and positioned to provide desired support between said components. Additionally, internal tapered shoulders 128 are disposed along the inner surface of said inner semi-cylindrical member 121, and are longitudinally spaced apart a desired distance to receive a tool joint 230 of a pipe string 200.
It is to be observed that said conventional umbilical line 300 generally comprises a plurality of individual control lines 301 that can be used to provide electrical, hydraulic, and/or fiber optic means of signal or data transmission, control and/or power from the surface (such as a drilling rig or vessel) to a downhole tool or device. Said control lines 301 can be beneficially wrapped within an outer casing 302 in order to protect and bundle said control lines 301 for easier handling.
Semi-cylindrical first encasement member 120 and semi-cylindrical second encasement member 170 each define an elongated recessed channel 190 extending along the longitudinal axis of said semi-cylindrical first and second encasement members 120 and 170. In a preferred embodiment, each of said elongated recessed channels 190 has a radially-outwardly facing opening extending along the entire length of said elongated channel. Further, said elongated, recessed and open-faced channels 190 can be positioned at about 180 degrees phasing from each other around the circumference of landing string 200, with landing string 200 centered between said channels 190 (that is, where neither channel 190 is positioned eccentrically relative to said landing string 200). At least one umbilical line 300, each comprising a plurality of bundled control lines 301, is received within each of said elongate channel 190.
In operation, protective encasement apparatus 100 of the present invention can be installed on a length of jointed pipe (including, without limitation, a tubular landing string). At least one control line or umbilical line 300 can be disposed within elongate open-faced channel 190 formed by said encasement apparatus 100; in this position, said at least one control line or umbilical line 300 does not extend radially outward beyond the outer surface(s) of outer protective shell members 122 or 172.
Referring to
Said at least one control line or umbilical line 300 can be secured to said outer surface of said tubular string 200 in order to provide an effective means for protecting the outer surface of said tubular string 200—and, importantly, any attached control line or umbilical line 300 secured to said outer surface of said tubular string 200—against damage from unwanted contact with other objects, abrasion, impact or other forces. Said protection is particularly important when said tubular string 200, any attached control line or umbilical line 300, and protective encasement apparatus 100, is installed within a riser of a floating drilling rig or other vessel. Further, protective encasement apparatus 100 of the present invention is affordable, easy to use and effective, with little or no ancillary equipment or specialized training required for installation or removal.
The above-described invention has a number of particular features that should preferably be employed in combination, although each is useful separately without departure from the scope of the invention. While the preferred embodiment of the present invention is shown and described herein, it will be understood that the invention may be embodied otherwise than herein specifically illustrated or described, and that certain changes in form and arrangement of parts and the specific manner of practicing the invention may be made within the underlying idea or principles of the invention.
THIS APPLICATION IS A CONTINUATION-IN-PART OF U.S. NON-PROVISIONAL PATENT APPLICATION SER. No. 17/749,357, FILED MAY 20, 2022, CURRENTLY PENDING, WHICH CLAIMS PRIORITY OF U.S. PROVISIONAL PATENT APPLICATION Ser. No. 63/320,305, FILED Mar. 16, 2022, INCORPORATED HEREIN BY REFERENCE.
Number | Name | Date | Kind |
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3705432 | Watkins, Jr. | Dec 1972 | A |
4004326 | Beavers | Jan 1977 | A |
4030746 | Langowski | Jun 1977 | A |
4198179 | Pease | Apr 1980 | A |
4484785 | Jackson | Nov 1984 | A |
5973270 | Keller | Oct 1999 | A |
7771245 | Routeau | Aug 2010 | B2 |
8752633 | Whitelaw | Jun 2014 | B2 |
8875792 | Whitelaw | Nov 2014 | B2 |
9840877 | Blackmon | Dec 2017 | B2 |
10352110 | Olin | Jul 2019 | B2 |
20060137884 | Torres | Jun 2006 | A1 |
Number | Date | Country | |
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63320305 | Mar 2022 | US |
Number | Date | Country | |
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Parent | 17749357 | May 2022 | US |
Child | 17967998 | US |