The present invention relates to steering wheels and more particularly the present invention relates to methods for attaching trim portions to a steering wheel.
Steering wheels often have decorative coverings or decorative trim portions that cover areas of the steering wheel rim. Non-limiting examples of decorative trims are plastics, vinyl, and simulated or genuine leather. Leather is a very popular decorative trim covering for steering wheels, especially in luxury vehicles. Many drivers would also desire the rich appearance of a wood steering wheel. A solid wood steering wheel is impractical due to the difficulties in finding and making circular shape sections in fine-appearance wood and associated costs. However, using wood veneers thin sections can be applied to portions of the steering wheel that result in a steering wheel with a wood grain appearance for very economical manufacturing costs.
In addition, a steering wheel equipped with a combination of a decorative member of leather and a hard wood portion or simulated wood or other hard decorative portion (e.g., plastic or other moldable material) would also be desirable however, methods of adequately securing the decorative portion to the decorative layer of leather remain desirable. One method of attachment is disclosed in U.S. Pat. No. 6,401,567, the contents of which are incorporated herein by reference thereto.
Accordingly, it is desirable to provide a method and apparatus for securing a first decorative trim member or layer to a second decorative trim layer, wherein the first decorative trim layer is a flexible trim covering and the second decorative trim layer is a hard decorative trim portion, which covers a portion of the first decorative trim layer. Therefore, it is desirable to provide methods and apparatus for rigidly securing portions of ornate trim to another decorative layer of a steering wheel, wherein both decorative layers comprise an exterior surface of the steering wheel.
Disclosed herein are methods and apparatus for rigidly securing portions of ornate trim to another decorative layer of a steering wheel. A steering wheel is provided having an inner core, a cushion member disposed about the inner core, a first decorative trim member disposed over the cushion member, and a second decorative trim member disposed over the first decorative trim member after the first decorative trim member is secured to the cushion member.
A steering wheel, comprising: an inner core; a cushion member disposed about the inner core; a first decorative trim member disposed over the cushion member, the first decorative trim member comprising a flexible layer; and a second decorative trim member disposed over the first decorative trim member, the second decorative trim member being more rigid than the first decorative trim member wherein a portion of the first decorative trim member is abraded to remove a portion of an exterior surface of the first decorative trim member to provide a roughened area for receiving an adhesive for securing the second decorative trim member to the first decorative trim member.
A steering wheel, comprising: a cushion member; a mounting member disposed over an exterior portion of the cushion member, the mounting member having a plurality of protrusions; a first decorative trim member disposed over the mounting member, the first decorative trim member comprising a flexible layer with a plurality of apertures configured and positioned to allow the plurality of protrusions to pass therethrough when the first decorative trim member is disposed over the mounting member; and a second decorative trim member disposed over the first decorative trim member, wherein the second decorative trim member is secured to the steering wheel.
A method for securing decorative trim members to a steering wheel, comprising: securing a mounting member to a first decorative trim member; disposing the first decorative trim member over a cushion portion of the steering wheel, wherein the mounting member and a portion of the first decorative trim member is disposed within a recessed area; and securing a second decorative trim member to the mounting member by applying an adhesive to the first decorative trim member and the mounting, wherein an outer surface of the second decorative trim member is flush with an outer surface of the first decorative trim member.
Disclosed herein are methods for securing decorative trim to a steering wheel. More particularly, exemplary embodiments are directed to applying decorative wood trim over leather trim as applied to areas on a steering wheel.
Referring now to
Rim portion 14 is typically a circular shaped member forming the outermost portion of the steering wheel 10. Hub portion 16 provides features and a region to which many other components attach including but not limited to a horn, airbag module and steering column components. In addition, there can be many variations in configuration and number of the spokes 18. Generally, it is desirable to have substantial regions of rim portion 14 without connecting spokes 18 providing the driver with rim portions 14 that are easy to grasp when steering.
Referring now to
Once cushion member 20 is molded about inner core 12 an outer cushion surface 22 is provided. In accordance with exemplary embodiments first decorative layer 24 is applied to outer cushion surface 22 and a second decorative layer or member 26 is applied to portions of first decorative layer 24. In various embodiments portions of first decorative layer 24 and second decorative layer 26 is positioned in recessed areas disposed about the periphery of the cushion member to provide a smooth outer surface. Alternatively, a mounting member for second decorative layer 26 is used to compress portions of the cushion member to provide a flush outer surface comprising first decorative layer 24 and second decorative layer 26. In this embodiment, the mounting member is a metal band, which encircles and comprises a portion of the periphery of the cushion surface.
In accordance with exemplary embodiments non-limiting examples of the first decorative layer 24 include a flexible layer of plastic, vinyl, and simulated or genuine leather, which is capable of being applied to outer cushion surface 22, and secured thereto by stitching ends of the first decorative layer 24 together as is known in the related arts. In addition, and as a secondary feature, a layer of adhesive 15 can be disposed between a portion of outer cushion surface 22 and first decorative layer 24 to bond layer 24 to cushion 20.
Often the materials or the exterior surface of the materials chosen for first decorative layer 24 do not possess ideal surface properties for adhesive bonding since they are primarily selected for their aesthetic appearance. One example of such a material is leather or simulated leather. Some plastics have smooth surfaces wherein an applied adhesive will slide away from a desired bonding location. In accordance with exemplary embodiments of the present invention, methods have been developed for treating contacting surfaces of first decorative layer 24 and second decorative layer 26 attached thereto. These treated surfaces thereby provide a strengthened bond connection for joining the first and second decorative layers.
In an exemplary first embodiment illustrated in
In an exemplary embodiment, second decorative layer 26, which is more rigid than the first decorative layer is applied to first decorative layer 24 so that a flush exterior surface interface is created between second decorative layer 26 and first decorative layer 24. This is achieved in one embodiment by compressing cushion member 20 when the second decorative layer is applied (e.g., use of a metal band to compress cushion layer), or as illustrated in
As previously discussed, an outer surface or portion 28 of the first decorative layer 24 is treated to strengthen the adhesive bond connection between first and second decorative layers. A roughening operation is one method of treating outer surface 28 of first decorative layer 24 creating a roughened surface 30, as illustrated in
One surface roughening method is abrading outer surface 28 of first decorative layer 24. In one exemplary embodiment illustrated in
An alternative treatment for creating the adhesive receiving area includes a skiving operation where at least one layer of outer surface 28 is removed. Essentially, a skiving operation is cutting away a groove 32 or recess into outer surface 28 as illustrated in
In yet another exemplary embodiment illustrated in
After treating outer surface 28, industrial adhesive 15 is applied to treated surface 30, groove 32, and or apertures 36 for bonding to second decorative layer 26. As illustrated in
It should be noted that outer surface 28 could be treated using various combinations of the techniques previously discussed. For example, portions of outer surface 28 of a leather wrapped steering wheel 10 can be only abraded or skived before second decorative layer 26 comprising a wood trim is glued on. In an alternative configuration, holes 36 or indentations can be applied to layer 24 before it is applied to cushion member 20. Holes 36 or indentations can replace the abrading or skiving operation or they can be applied in addition to the abrading or skiving operation applied to first decorative layer 24 as illustrated in
In an alternative exemplary embodiment, illustrated in
In this exemplary embodiment, mounting member 34 is generally a thin cross-section metal or plastic material. The purpose of mounting member 34 is to provide yet another alternative mounting surface for bonding second decorative layer 26 to steering wheel 10. As in prior embodiments, contact surfaces of members bonded together can be treated to strengthen the adhesive bond between bonded members. Specifically, an outer surface 38 of mounting member 34 can be abraded, skived, coated, or chemically treated to increase bond strength between mounting member 34 and second outer decorative layer 26.
In addition to having mounting member 34 whose outer surface 38 is treated, any of the previously discussed surface treating combinations can be applied to the first decorative layer 24 or mounting member 34 to strengthen bonding between layer 24, mounting member 34, and second decorative layer 26. For instance, a portion of outer surface 28 of first layer 24 is skived proximate to mounting member 34. An alternative embodiment can include cushion member 20 having a recess 56 configured for receiving mounting member 34 and first and second decorative layers. Furthermore, in another exemplary embodiment inner surface 48 of second decorative layer 26 can be treated by methods to strengthen its adhesive bond with layer 24 or mounting member 34. In another alternative exemplary embodiment, outer surface 38 can be configured to include a plurality of raised protrusions or bumps, rather than holes, to control adhesive film thickness between mounting member 34 and second outer layer 26. Mounting member 34 can be configured to include a hook and engagement features for clasping mounting member 34 tightly in a circumferential direction to the first outer decorative trim layer 24. In this embodiment, mounting member 34 may be used to compress portions of cushion member 20 so that a flush surface is provided between first decorative trim layer 24 and second decorative trim layer 26.
In yet another exemplary embodiment, illustrated in
Protrusions 42, apertures 44, and second layer 26 are configured so that an upper surface 46 of protrusions 42 contacts and adhesively bonds with inner surface 48 of second layer 26 when it is applied over first layer 24. In this embodiment, a portion of first decorative layer 24 is sandwiched between mounting member 40 and second decorative layer 26. In addition, mounting member 40, surface 52, protrusions 42, and protrusion upper surfaces 46 aid in preventing relative movement between adhesively bonded first and second decorative layers and mounting member 40. As with the prior embodiments, surfaces to be adhesively bonded can be treated with the methods discussed above to strengthen the adhesive bond connection. For instance, upper surfaces 46, surface 52, outer surface 28, and inner surface 48 of second decorative layer 26 can be treated in the above discussed methods to strengthen adhesive bonding. Additionally, protrusions 42 and apertures 44 can be configured so that a minimum space exists between protrusions 42 and the periphery of apertures 44 so an adhesive 15 film can fill the void providing a stronger bonded connection between mounting member 40 and first and the second decorative layers.
Protrusions 42 and apertures 44 are not intended to be limited to the embodiments discussed and illustrated. Their configuration, dimensions, and location can vary depending on the steering wheel and decorative layer design and materials. Mounting member 40 can be made of metal or plastic materials such as Acrylonitrile-Butadiene-Styrene copolymer (ABS). The ABS material can also include glass fibers or polycarbonate for increasing impact, tensile, or flexural strength properties to name a few. It is also desired that the mounting member 40 possess good bonding characteristics to allow use of most commercial high-strength adhesives without degradation of the material.
In an exemplary embodiment, mounting member 40 will be disposed over an arc segment of the circumference of the steering wheel. In one embodiment plurality of mounting members will be used, each being disposed about a circumference portion of rim portion 14 of steering wheel 10, while a single second decorative trim layer may be applied or a plurality of decorative trim layers may be applied. Mounting member 40 may not cover the entire rim portion 14 circumference due a number of reasons such as avoiding spoke to rim portion interface or other steering wheel components. More than one mounting member 40 can be disposed on regions of steering wheel 10 depending on the steering wheel design, configuration or intended placement of decorative members. Of course, a mounting member 40 covering the entire periphery of the rim may also be used. In addition, protrusions 42 may be configured to have features configured to engage securement openings in the non-show surface of the second decorative layer.
In one non-limiting exemplary embodiment, six mounting members each having six protrusions are used to secure second decorative layer 26 to the steering wheel.
In yet another, alternative exemplary embodiment a recess 56 in cushion member 20, as illustrated in
For instance in another exemplary embodiment illustrated in
In yet another alternative embodiment illustrated in
While the invention has been described with reference to an exemplary embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the present application.