The present invention relates generally to two-stroke engines and, more particularly, relates to a method and apparatus for starting a rope-start, two-stroke engine.
Rope-start, two-stroke engines are used in a variety of applications including outboard marine engines, snowmobiles, personal watercraft, snow blowers, and weed trimmers. These engines are started by manually actuating a starter mechanism that drives the engine to rotate. Engine rotation initiates a firing sequence by enabling the supply of electrical power to the engine's fuel injection and/or ignition systems at the next appropriate engine rotational position(s). The most common manually actuated starter mechanism includes a rope that is wound around a spool coupled to the engine's flywheel either directly or via one or more gears. The rope unwinds from the spool when it is pulled by the operator, thereby driving the spool and the flywheel to rotate.
Consumers demand that rope-start engines start with as little manual input as necessary. Many original equipment manufacturers demand that the engine must start on the first pull. However, starting an engine with one pull of the rope-start mechanism is hindered by several factors.
For instance, the rope-start mechanism imparts only a relatively small number of revolutions to the engine, limiting the number of available revolutions to initiate and successfully implement the engine's firing sequence. In a so-called “short-pull” engine, manual actuation of the rope-start mechanism drives the engine to rotate through no more than three-to-five revolutions. This small number of revolutions creates only a relatively small window of opportunity to initiate and successfully implement an engine firing sequence.
In addition, the engine must undergo at least part of a revolution before a firing sequence can be enabled. This limitation on engine starting stems from the fact that the absolute position of the engine must be determined before its firing sequence can be enabled. The engine's computer typically determines the engine's absolute rotational position by detecting spaced markers on a rotating component of the engine. These markers may include a plurality of equally-spaced “indicator” markers and a few additional, unequally-spaced “indexing” markers. The locations of and spacings between the markers are stored in a map or table of the computer's memory. The computer can determine the angle of rotation from a given point by counting the number of indicator markers from that point. The indexing markers form starting points and ending points for determining the engine's absolute position and direction of rotation upon engine start-up. At least two indexing markers must be detected to determine absolute engine rotational position. Specifically, upon detecting the first indexing marker, the computer resets its internal counter and begins to count the number of indicator markers between the first indexing marker and the second indexing marker. Then, upon detecting the second indexing marker, the computer can determine the angular spacing between the first and second indexing markers. The computer then compares the determined spacing to the table or map of known spacings. Based on this comparison, the computer can identify the indexing marker that is detected second and accordingly, the rotational position of the engine.
Quick engine starting is further hindered in a battery-less engine that relies on electricity generated by rotation of the engine to supply electrical power to the computer and other engine components, such as the engine's fuel injection system and/or ignition system. The typical engine must undergo at least part of a revolution, and sometimes a complete revolution or more, before generating enough power to operate the computer. This “power-up” requirement delays the computer's detection of the absolute engine rotational position and, therefore, further delays enablement of the firing sequence. All of these factors conspire to render it difficult to initiate a firing sequence in less than about one full engine revolution.
Another complicating factor that hinders quick-start and that is unique to two-stroke engines is the need to prevent engine counter-rotation. Counter-rotation occurs when the engine runs in reverse so that the crankshaft rotates in a direction opposite the intended direction. Because counter-rotation risks damage to the engine and possibly components powered by it, counter-rotation must be detected to prevent firing of the counter-rotating engine. In a system in which the engine's position is determined by detecting and identifying two indexing markers on a rotating component of the engine, counter-rotation is detected by detecting and identifying a third indexing marker disposed at an angle β from the second indexing marker that is different from the angle α separating the first and second indexing markers. The engine's rotational direction can then be determined by determining the sequence in which the second and third indexing markers are detected.
Unfortunately, the need to detect and identify a third indexing marker additionally delays enablement of an engine's firing sequence and further hinders quick-start. In a short-pull engine, this additional delay in firing sequence enablement may mean the difference between a successful first pull start and an unsuccessful first pull start.
The need therefore has arisen to provide a method for quick starting a rope-start, two-cycle engine that does not require the direction of rotation of the engine to be sensed before enabling a firing sequence.
Pursuant to the invention, the period required to start a rope-start, two-cycle engine is reduced by enabling the engine's firing sequence immediately upon determining the absolute rotational position of the engine and before determining the engine's direction of rotation. The rotational direction of the engine is then determined, and the firing sequence is disabled if the engine is counter-rotating. In this manner, the firing sequence is enabled much sooner in the engine's operational cycle than if the engine's rotational direction were determined before the firing sequence were enabled. The engine therefore starts more quickly. Absolute engine rotational position and engine rotational direction may be sensed by detecting and identifying indexing markers on a rotational component of the engine and determining the sequence in which the indexing markers are detected. The indexing markers may, for instance, comprise magnetic markers (i.e., teeth or other markers made of a magnetically conductive material such as steel) that are located on the engine's flywheel or crankshaft and that are capable of being detected by a magnetic pick-up device, in which case the detector preferably comprises a magnetic pick-up device located adjacent the rotating component.
The method is particularly useful in battery-less engines, which experience a delay in start-up due to the fact that the engine must rotate through at least part of a revolution before generating enough electrical power to operate the computer controlling engine operation. It is also particularly useful in short-pull engines in which manual actuation of a rope or other manually-powered starting mechanism drives the engine to rotate through no more than three-to-five revolutions.
In accordance with another aspect of the invention, a two-stroke engine is provided with improved quick start capability. The engine includes a manually-powered starter, a monitor, an electrically powered device which controls at least one aspect of an engine's firing operation, and a computer. The starter typically comprises a pull-rope coupled to the engine's flywheel. The monitor comprises a pick-up device or other detector that detects magnetic teeth or other markers on a rotational component of the engine such as a flywheel or a crankshaft. The powered device may comprise the engine's fuel injection system and/or its ignition system or components of those systems. The computer is operable, in conjunction with the monitor, to determine an absolute rotational position of the monitored component (and hence the engine as a whole) and to enable the supply of energizing current to the powered device. Then, after enabling the supply of energizing current to the powered component, the computer determines the rotational direction of the monitored component and disables the supply of energizing current to the powered device if it determines that the monitored component is counter-rotating.
Preferably, the monitored component bears first and second angularly-spaced indexing markers, and the monitor includes a detector that is configured to detect passage of the first and second indexing markers. The computer is configured to determine an angular spacing between the first and second indexing markers and to identify the second detected indexing marker and, hence, determine the absolute rotational position of the engine based upon this determination. In order to permit the rotational direction of the engine to be determined, the monitored component preferably bears a third indexing marker that is angularly-spaced from both the first indexing marker and the second indexing marker. The computer is configured to identify the third detected indexing marker and determine the sequence of passage of the second and third detected indexing markers based upon this determination.
The engine may, for instance, comprise a battery-less engine which generates electricity to run itself from engine rotation. In this type of engine, the power-up requirement for the computer and other electrically powered components of the engine shortens the window of opportunity to start the engine after the computer powers up. Enabling the firing sequence immediately upon detecting engine absolute position therefore becomes more important in a battery-less engine than in a battery-powered engine.
These and other advantages and features of the invention will become apparent to those skilled in the art from the detailed description and the accompanying drawings. It should be understood, however, that the detailed description and accompanying drawings, while indicating preferred embodiments of the present invention, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the present invention without departing from the spirit thereof, and the invention includes all such modifications.
A preferred exemplary embodiment of the invention is illustrated in the accompanying drawings in which like reference numerals represent like parts throughout, and in which:
The invention is applicable to virtually any so-called “rope-start,” two-stroke engine. “Rope-start,” as used herein, means any engine in which the power required to start the engine is supplied manually, such as by pulling a rope coupled to a spool on the engine's flywheel. Rope-start, two-stroke engines to which the invention is applicable are usable in a wide variety of applications. These applications include outboard marine engines, snowmobile engines, snow blower engines, personal watercraft engines, and weed trimmer engines.
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The data obtained from the monitor 54 can be compared with information stored in the ROM 86 regarding the spacings between and locations of the markers 1-24 and A-C to obtain information regarding the engine's current operation state, including its absolute rotational position, its speed, and its direction of rotation. Specifically, referring to
The computer 52 can determine the rotational direction of the engine 32 simply by determining the sequence in which two consecutive indexing markers are detected. For instance, if the counted pulses reflective of the angles β and γ are detected in sequence, the computer 52 can determine that the detector 56 has detected the indexing markers B, C, and A sequentially and that the engine 32 is rotating forwardly. Conversely, if the counted pulses reflective of the angles β and α are detected in sequence, the computer 52 can determine that the detector 56 has detected the indexing markers C, B, and A sequentially and that the engine 32 is counter-rotating.
The inventive method could be implemented without detecting three indexing markers. For instance, if the indexing markers are unique in some way and the detector is capable of simultaneously detecting a particular indexing marker and identifying it as that marker, then two indexing markers could be employed. In this case, the absolute rotational position of engine could be determined immediately upon detecting and identifying the first indexing marker, and the rotational direction of the engine 32 could be determined upon detecting and identifying the second marker.
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As the engine 32 continues to rotate, the routine 100 counts indicator markers at 112 until it receives an indication of the rotation of the third and final indexing marker (marker C in this example) past the detector 56 at 114. Routine 110 then identifies the third detected indexing marker at 116 by comparing the counted number of pulses to the table of known numbers stored in the ROM 86. Then, by determining the sequence that the second and third identified markers A and C pass the detector 56, the routine 100 determines at 118 whether the engine 32 is counter-rotating. In the present example, by determining that the markers A and C rotate past the detector 56 in sequence, the routine 100 determines that the engine 32 is counter-rotating. It therefore disables the firing sequence at 120 and then proceeds to END at 124. Although one or, at most, a few incidents of fuel injection and/or ignition may occur before the firing sequence is disabled, these few incidents do not have any significant detrimental effect on engine operation or on the environment. If, on the other hand, the routine 100 determines at 118 that the engine 32 is not counter-rotating, then the firing sequence is continued at 122 and the routine 100 proceeds to END at 124.
The action taken by the computer 52 after implementation of the END step 124 varies depending on the operational state of the engine 32 at that time. If END occurs following disabling of the firing sequence at 120 due to engine counter-rotation, then the computer 52 simply shuts down until the next attempt to start the engine 32. If, on the other hand, END occurs without disabling the firing sequence, then a separate routine is implemented in which the computer 52 and monitor 54 continue to monitor engine rotation and to control the injection and ignition systems 62 and 64 as the engine 32 runs. If the engine 32 counter-rotates at any time (due, for example, to backfiring), then the computer 52 will disable subsequent firing sequences and shut down the engine 32.
Many changes and modifications may be made to the invention without departing from the spirit thereof. Some of these changes are discussed above. The scope of other changes will become apparent from the appended claims.
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| Number | Date | Country |
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| 9-79125 | Mar 1997 | JP |