The present invention relates to the field of applications using cryogenic fluid (e.g., cryo-preservation or cryo-conservation). In particular, the invention relates to method and apparatus for detecting the level of a cryogenic fluid, such as liquid nitrogen, in a container thereof.
Preservation of the biological samples is critical for their use in clinical and research applications. In most biological and medical laboratories, preservation helps for the later use of the biological samples to develop the solutions to the biological problems and continue the research and development applications for the advancement of medical engineering. The samples are cryo-preserved or cryo-conserved.
Typically, the samples are preserved in a low-temperature bath of the cryogenic liquids (approximately −80° C. when solid carbon dioxide is used or −196° C. using liquid nitrogen). To maintain these low temperatures the freezers (more particularly liquid nitrogen freezers) are required. FDA Regulation Part 211 subpart D, Equipment-211.68 part 610 requires these freezers to regularly check the liquid level every day in order to make sure the samples are stored in a safe temperature. This is usually done by a third party mechanical measurement of the liquid level. A lab operator opens the lid of the freezer and inserts a wooden ruler in the liquid nitrogen freezer and manually checks the frost deposit on the wooden ruler in order to identify the level of liquid nitrogen level. During this process, the opening of the lid of the liquid nitrogen freezers results in the loss of the liquid nitrogen. Further, the opening of the lid allows the inflow of the outside atmospheric air into the internal environment of the freezers where the samples are kept for preservation. This inflow of the air affects the temperature in the freezer and the samples to be cryo-preserved.
In some cases, the conventional method of detecting the level of the cryogenic liquid with a wooden ruler is not reliable as the frost deposits are not obvious to the lab operator, thereby creating a need for the repeated measurements in order to accurately detect the level of the cryogenic liquid. The drawbacks of using the conventional wooden ruler also include the need for the wooden rice ruler to be placed vertically and exactly at the same location every time for the measurement by the operator. This further increases the chance of errors wherein the measurement results are affected by human factors.
Other systems include the use of the electrical sensors, optical level switches, ultrasonic sensors, etc. to detect the changes in the level of cryogenic liquid in the freezers. These systems/methods are available with a relatively high installation cost having limited lifetime. Further, the freezers associated with these installed systems still need to comply with FDA regulations.
An object of the present invention is to provide a cryogenic liquid level detection method that can accurately and quickly measure the amount of cryogenic liquid in a container in real-time.
Another object of the present invention is to provide a built-in cryogenic liquid level detecting apparatus comprising a buoy attached at the bottom of a floating scale and the floating scale is movable against the calibration markings of a liquid level indicator to indicate the level of cryogenic liquid in a container.
Yet another object of the present invention is to provide a real-time cryogenic liquid level detecting apparatus which detects the level of the cryogenic liquid in a container without opening the lid of the container, thereby avoiding any human influence on the measurement, preventing loss of the cryogenic liquid and without disturbing the internal environment of the liquid nitrogen container.
Yet another object of the present invention is to provide a cryogenic liquid level detecting apparatus which safely calculates the level of the cryogenic liquid in a container in real-time without exposing the human directly to the cryogenic liquid in the container, ensuring safety against human damages such as frost bites.
Yet another object of the present invention is to provide a cryogenic liquid level detecting apparatus for detecting the level of the cryogenic liquid in a container which is cost effective and requires less maintenance as it does not involve usage of expensive electric or electronic components such as batteries, sensors etc.
Yet another object of the present invention is to provide a built-in cryogenic liquid level detecting apparatus for detecting the level of the cryogenic liquid in a container which determines the level of the cryogenic liquid in the container using mechanical components only.
Yet another object of the present invention is to provide a liquid level indicator with calibration markings that indicates the level of the cryogenic liquid in the container, wherein the calibrated markings are easy to observe with naked eye.
Yet another object of the present invention is to provide a cryogenic liquid level detecting apparatus for detecting the level of cryogenic liquid in the container without affecting the internal environment of the container through the use of moisture and leakage resistant seals and low heat conductivity materials of floating scale, floating scale cover and insulation jacket.
Yet another object of the present invention is to provide a floating scale that moves against the calibrated markings of the liquid level indicator to visually indicate the level of the cryogenic liquid in a container.
Yet another object of the present invention is to provide a buoy that does not change its shape in cryogenic liquid over time and is long lasting.
Yet another object of the present invention is to provide a floating scale cover with a plurality of orifices to ensure smooth and uniform ingress and egress of the cryogenic liquid in the floating scale cover, ensuring stable and uniform measurements of the level of the cryogenic liquid in a container, thereby avoiding error(s) due to the uneven cryogenic level change or splashing of the cryogenic liquid in the container.
In an embodiment, an apparatus for real-time detection of the level of a cryogenic liquid (or fluid) in a container is provided which comprises a buoy such that the density of the buoy is less than the density of the cryogenic liquid, a floating scale such that the density of the floating scale is less than the density of the cryogenic liquid, a liquid level indicator with calibrated markings and a floating scale cover which at least partially encloses the floating scale and completely encloses the buoy. The buoy is in contact with the cryogenic liquid of a cryogenic liquid compartment. The buoy is attached at the bottom of the floating scale such that the assembly is configured to move only in a vertical direction between two end positions i.e., a top end position which corresponds to the highest level of the cryogenic liquid in the container and a bottom end position which corresponds to the lowest level of the cryogenic liquid in the container.
In yet another embodiment of the present invention, a method of real-time detection of the level of a cryogenic liquid in a container having a liquid level indicator located outwardly on an upper end of the container, the liquid level indicator comprising calibrated markings, the method comprising the steps of
The system provided is robust, simple to use, time saving, low cost, easy to assemble, safe, accurate and efficient for detection of the level of the cryogenic liquid in the container.
From the foregoing disclosure and the following more detailed description of various embodiments, it will be apparent to those skilled in the art that the present invention provides a significant advancement in the art of the level detection for cryogenic liquid. Particularly significant in this regard is the potential the invention affords for providing a relatively reliable, accurate, and low cost liquid level detection apparatus for cryogenic liquids in cryogenic liquid containers. Additional features and advantages of various embodiments will be better understood in view of the detailed description provided below.
Referring now to the figures, a container 10 is shown in the
The longitudinal hollow compartment 19 is centrally located in the container 10 and is vertically above the lowest point 15 as shown in
As shown in
Referring back to
In the embodiment shown in
The floating scale cover 90 has the dimensions slightly greater than the dimensions of the buoy 80 and the floating scale 70 to ensure the smooth movement of the floating scale 70 and the buoy 80 inside the floating scale cover 90 as shown in
Referring to
The material(s) of construction of the floating scale 70 and the buoy 80 can be selected such that the assembly 85 of the floating scale 70 and the buoy 80 floats on the cryogenic liquid 30 in the floating scale cover 90 that enters or exits through the plurality of orifices 98 from or to the cryogenic liquid compartment 20. The assembly 85 floats inside the floating scale cover 90 due to the buoyant forces and the lower density of the assembly 85.
When the level of the cryogenic liquid 30 drops in the cryogenic liquid compartment 20, the cryogenic liquid 30 inside the floating scale cover 90 moves outwardly in the cryogenic liquid compartment 20 through the plurality of orifices 98 such that an equal level of the cryogenic liquid 30 outside of the floating scale cover 90 and inside of the cryogenic liquid compartment 20 is again maintained. This lowers the assembly 85 of the floating scale 70 and the buoy 80 in the floating scale cover 90. As a result of the lowering of the assembly 85, the top end 72 of the floating scale 70 moves vertically downwards against the calibrated markings 62 of the liquid level indicator 60. The calibrated markings 62 against which the top end 72 of the floating scale 70 stops indicates the level of the cryogenic liquid 30 in the cryogenic liquid compartment 20 or the container 10.
In another embodiment of the present invention, a method of real-time detection of the level of the cryogenic liquid 30 in a container 10 is described in detail according to
The method of detection of the cryogenic liquid 30 level in the container 10 includes: providing the floating scale 70 in the container 10 (the density of the floating scale 70 is less than the cryogenic liquid 30 present in the cryogenic liquid compartment 20 of the container 10). The cryogenic liquid 30 in the container 10 is the liquid whose level is to be detected in real-time. The material chosen for the floating scale 70 can be glass fiber according to a preferred embodiment of the present invention. Other material can also be selected such that the density of the floating scale 70 remains always less than the cryogenic liquid 30 in the container 10. The floating scale 70 can have a circular cross-section as shown in
The buoy 80 is attached to the bottom end 74 of the floating scale 70. The buoy 80 has a density less than the cryogenic liquid 30 in the container 10. The material of the buoy 80 can be selected such that the buoy 80 floats on the cryogenic liquid 30 in the container 10 when disposed in it (that is, at least a portion of the buoy 80 is exposed above the cryogenic liquid 30). For example, the material for buoy 80 can be expanded polystyrene (EPS). Other material can also be selected such that the density of the buoy 80 remains always less than the stored cryogenic liquid 30 in the container 10. The buoy 80 has a rectangular shape as shown in
The assembly 85 of the buoy 80 attached to the floating scale 70 is now disposed in the floating scale cover 90. The assembly 85 is disposed in the floating scale cover 90 in such a way that the top end 72 of the floating scale 70 protrudes outward from the aperture 96 in the head 92 of the floating scale cover 90. From the base 94 the buoy 80 is able to slide in a vertically upward and vertically downward direction.
The insulation jacket 100 is provided on the external surface of the floating scale cover 90. The insulation jacket 100 is such that insulation jacket 100 shields the cryogenic liquid level detection apparatus 50 from the heat exchange between the floating scale cover 90 and the container 10 while working.
The cryogenic liquid level detection apparatus 50 assembled is now centrally located in the longitudinal hollow compartment 19 of the container 10 and is sealed to prevent the influence of the external ambient environment like humidity.
The top end 72 of the floating scale 70 is placed in the liquid level indicator 60. As shown in
The level of the cryogenic liquid 30. When the level of the cryogenic liquid 30 changes in the cryogenic liquid compartment 20, the level of the cryogenic liquid 30 either rises or falls. This level of the cryogenic liquid 30 is maintained at equal level inside the floating scale cover 90 and the cryogenic liquid compartment 20 through the plurality of orifices 98. The cryogenic liquid 30 contacts the buoy 80 inside the floating scale cover 90. The assembly 85 floats on the cryogenic liquid 30 inside the floating scale cover 90 due to the buoyant forces acting on the buoy 80. The displacement of the assembly 85 occurs according to the change in the level of the cryogenic liquid 30 with which the assembly 85 is in contact.
The rise in the level of the cryogenic liquid 30 displaces the assembly 85 of the floating scale 70 and the buoy 80 in a vertically upward direction. As a result, the top end 72 of the floating scale 70 slides upward in the liquid level indicator 60 against the calibrated markings 62. The calibrated markings 62 against which the top end 72 of the floating scale 70 stops indicate the level of the cryogenic liquid 30 in the cryogenic liquid compartment 20 or the container 10.
As the level of the cryogenic liquid 30 starts falling, the assembly 85 of the floating scale 70 and the buoy 80 starts displacing in the vertically downward direction. As a result, the top end 72 of the floating scale 70 starts sliding downward in the liquid level indicator 60. The calibrated markings 62 against which the top end 72 of the floating scale 70 stops indicate the level of the cryogenic liquid 30 in the cryogenic liquid compartment 20 or the container 10.
The liquid level indicator 60 and the floating scale cover 90 according to a preferred embodiment of the invention are two individual components as shown in
In another embodiment of the present invention, the liquid level indicator 60 and the floating scale cover 90 is a single component such that the single component completely encloses the floating scale 70 and the buoy 80 as shown in the
One of the advantages of this invention is that the built-in detection mechanism is purely mechanical and easy to operate. The system can be particularly useful in the field of cryo-preservation of the biological cells where the level of the cryogenic liquid 30 needs to be checked regularly to comply with the FDA rules. The system also reduces human exposure to cryogenic fluid, thus safeguarding the operator from frost-bite and increasing his or her safety during the detection.
From the foregoing disclosure and detailed description of certain embodiments, it is also apparent that various modifications, additions and other alternative embodiments are possible without departing from the true scope and spirit of the present invention. The embodiments discussed were chosen and described to provide the best illustration of the principles of the present invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the present invention as determined by the appended claims when interpreted in accordance with the benefit to which they are fairly, legally, and equitably entitled.