Patent Application
20080000240
An embodiment in accordance with the present invention provides an apparatus and method for a user to perform filter dryer maintenance of a refrigerant recovery unit when a filter dryer needs to be replaced. When the unit determines that the filter dryer needs to be replaced, the unit will be disabled from recovering/recycling more refrigerant. Upon being disabled, the unit would prompt the user through a filter dryer change procedure, which would remove refrigerant and create a vacuum in the filter dryer before it is disconnected from the unit. The vacuum in the filter dryer can be monitored by pressure sensing devices such as a pressure switch or transducer. When the user disconnects the filter dryer from the unit to replace it with another filter dryer, the pressure-sensing device would sense a pressure change, which would be a signal to reactivate the refrigerant recovery unit.
This patent will compare different vacuum levels using the terms ‘greater than” and “less than.” A “greater vacuum level” is intended to have the same meaning as “lesser absolute pressure.” Conversely, a “lesser vacuum level” has the same meaning as “greater absolute pressure.” All references to pressure use inch of Mercury (Hg) as the unit.
The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout.
The filter dryer connector 140 is connected directly to a filter dryer 145. The filter dryer 145 is used to trap acid, moisture, and particulates in the refrigerant. The detector 130 can determine the filter dryer 145 needs to be replaced. For example, the detector 130 can measure the amount of refrigerant that has passed through the filter dryer, or measure the weight of the filter dryer with the trapped contaminants, or determine whether the filter dryer is saturated, or determine the condition of the refrigerant that has passed through the filter dryer, or determine through other means and methods, whether the filter dryer 145 needs to be changed.
The detector 130 can send a signal to the microprocessor 110, which then can display messages 155 on the display 120. These can be messages that display the relative qualification of the remaining life of the filter dryer 145, the current amount of refrigerant that the filter dryer has processed, reminders for the user to purchase a replacement filter dryer, warnings that filter dryer maintenance is approaching, or other messages. The display 120 can be a touch-screen display, which can serve as an input of the unit 100 and is in communication with the microprocessor 110. In the alternative, the unit 100 can have separate input devices connecting to the microprocessor 110. The abovementioned components are some of the main components that relate to the present invention. Other components of the refrigerant recovery units are known in the art.
In this embodiment, when the microprocessor 110, through the detector 130, determines that the filter dryer 145 needs to be replaced. One condition for the filter dryer 145 to be replace is if a predetermined amount of refrigerant has passed through the filter dryer 145, for example one-hundred and fifty pounds. Other conditions can also be used to determine when the filter dryer 145 needs to be replaced, such as the saturation of the filter dryer or the condition of the refrigerant after passing through the recycling process. Once determined that the filter dryer needs to be replaced, the microprocessor 110 will notify the user of mandatory filter dryer maintenance and will disable the unit 100 by displaying a message 155 on the display 120. The compressor 125 will remove refrigerant and air, thereby creating a vacuum on the filter dryer 145, until the pressure sensing device 135 detects that the vacuum level is greater than five inches of Mercury (Hg). At this point, the timer 150 will begin and the user can change the filter dryer 145 within a preset time, for example 5 minutes. The unit 100 can also have other desired preset times, such as between 3-7 minutes.
If the user disconnects the filter dryer 145 during the preset time, the pressure-sensing device 135 will sense the change of pressure (i.e. the absolute pressure rises to above one inch of Hg vacuum or the vacuum level decreases to less than one inch of Hg) and that will be a signal for the microprocessor 110 to activate the unit 100. If the user does not change the filter dryer 145 or if the pressure-sensing device 135 does not detect a rise in pressure within the preset time, the microprocessor 110 will signal the display 120 to display a mandatory filter dryer maintenance notice, and the process will continue until the user changes the filter dryer 145.
Upon changing the filter dryer 145, the compressor 125 will prepare the new filter dryer 145 by removing air from the new filter dryer 145 until the pressure sensing device 135 senses the vacuum level is greater than 13 inches of Hg. In addition, the detector 130 will reset to zero and the unit 10 is ready to recover/recycle refrigerant.
If the detector 130 detects that the predetermined amount of refrigerant has passed through the filter dryer 145 in the middle of a recovery/recycle cycle, the unit 100 will allow the user to finish the cycle before prompting the user to change the filter dryer. However, upon the end of this cycle, the microprocessor 110 will disable the unit 100 and force the user to change the expired filter dryer 145.
Furthermore, the microprocessor 110 can also signal the display 120 to display warning messages 155 regarding filter dryer maintenance when twenty-five pounds, or any other desired increment, of refrigerant has passed through the filter dryer 145. Therefore, the user will be notified well before the filter dryer 145 reaches the mandatory replacement weight. Hence, the user will not be surprised when the unit 100 is disabled due to the mandatory maintenance.
In step 215, the filter weight is displayed on the display 120 and the user is prompted to change the filter dryer 145. Next, in step 220, the display 120 displays a message 155 giving the user an option to change the filter dryer 145. If the user decides to change the filter dryer 145, the process continues to step 225. If the user decides to not change the filter dryer 145, the process returns to step 215. At this point, the unit 100 remains locked until the user changes the filter dryer 145.
In step 225, the compressor 125 clears refrigerant from the filter dryer 145, thereby creating a vacuum in the filter dryer 145. Next, in step 230, the pressure-sensing device 135 detects the vacuum level in the filter dryer 145, the compressor 125 continues to operate until the vacuum level is greater than five inches of Hg. This process continues to step 235.
In step 235, the compressor 125 stops, the timer 150 starts and a message 155 is displayed telling the user to replace the filter dryer 145. Next, in step 240, the user has five minutes, or another predetermined time set by the user or manufacturer, to replace the filter dryer 145. If the user does not change the filter dryer 145 within five minutes, or the allotted time, the process returns to step 215. Next, in step 245, the pressure sensing device 135 detects the vacuum level in the filter dryer 145, if the vacuum level is greater than one inch of Hg, the process returns to step 240. If the vacuum level is less than one inch of Hg, the process continues to step 250. At this point, the unit 100 is reactivated to recover/recycle refrigerant.
In step 250, the user is prompted to press a button to confirm that a new filter dryer has been installed. If the user does not push the button, the process returns to step 240 and if the user pushes the button, the process continues to step 255. The button communicates to the microprocessor 110 that the process may continue.
In step 255, the detector 130 is reset to zero, the compressor 125 prepares the new filter dryer 145 by removing air from the new filter dryer 145. Next, in step 260, the compressor 125 continues to remove air until the pressure-sensing device 135 detects that the vacuum level is greater than thirteen inches of Hg. The process continues to step 265.
In step 265, the compressor 124 stops. Next, in step 305, the display 120 returns to the main menu.
Returning to step 210, if the detector 130 detects that the amount of refrigerant is less than one-hundred and fifty pounds, the process continues to step 270. In step 270, if the filter dryer weight is between seventy-five and eighty pounds, the process continues to step 275.
In step 275, the display 120 displays the amount of refrigerant that has passed through the filter dryer 145 and displays a message reminding the user to order a replacement filter dryer 145. Next, in step 280, the user is prompted to press a button. If the user does not push the button, the process remains at step 280. If the user presses the button, then next, in step 310, the display 120 returns to the main menu.
Returning to step 270, if the detector 130 detects that the amount of refrigerant is not between seventy-five and eighty pounds, the process continues to step 285. In step 285, if the filter dryer weight is between one-hundred and one-hundred and five pounds, the process continues to step 275 as stated above.
Returning to step 285, if the detector 130 detects that the amount of refrigerant is not between one-hundred and one-hundred and five pounds, the process continues to step 290. In step 290, if the detector 130 detects that the amount of refrigerant is between one-hundred and twenty-five pounds and one hundred and fifty pounds, the process continues to step 295. In step 295, the display 120 displays the amount of refrigerant that has passed through the filer dryer 145 and displays a message 155 warning the user about the mandatory filter dryer change at one-hundred and fifty pounds. Next, in step 300, the user is prompted to press a button. If the user does not push the button, the process remains at step 300. Upon pushing the button, in step 315, the display 120 returns to the main menu.
Returning to step 290, if the detector 130 detects that the amount of refrigerant is not between one hundred and twenty-five and one-hundred and fifty pounds, the process continues to step 320. In step 320, the display 120 returns to the main menu.
The filter dryer weights in the above embodiment are used as an example to demonstrate the warning capability of the system prior to the mandatory filter dryer change. These filter dryer weights are not meant to be limiting and can be modified based on the user's preference.
The various pressure and time in the above embodiment are used as an example to demonstrate the capability of the system to ensure the user to proceed with the mandatory filter dryer change. These pressure and time are not meant to be limiting and can be modified based on the user's preference. Although this specification discloses the use of negative pressure to detect pressure changes, the disclosed invention can also be practiced using positive pressure.
The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.
