The present invention relates to the treatment of water/wastewater, and more particularly, to a method and apparatus for removing impurities and/or pollutants from the water/wastewater by separately treating the rejects from each stage of a two-stage continuously operated granular media filtration system.
In connection with many municipal and industrial water treatment systems, the water/wastewater needs to be purified. One example can be a drinking water system in which drinking water is produced from surface water. Another example may be a municipal wastewater treatment system in which the wastewater needs to be treated so that it can be discharged or reused for industrial, irrigational, or similar purposes. In order for such treated water to be useful, pathogens, protozoans, phosphorus and other pollutants need to be removed from the wastewater. Moreover, organisms, such as Cryptosporidium and Giardia and their oocysts and/or cysts, need to be removed from the water/wastewater (hereinafter referred to as wastewater although any kind of water or liquid with impurities can be treated by the apparatus and method of the present disclosure).
In a purification process, the wastewater can be subjected to precipitation and/or flocculation. In this regard, conventional chemical treatment can include one or more flocculation tanks in which the wastewater is agitated with stirrers or agitators. Thereafter, the wastewater passes through one or more sedimentation basins after appropriate chemicals have been added. One of the disadvantages of conventional chemical treatment processes is the large area required for the flocculation tanks and sedimentation basins. A further disadvantage of conventional chemical treatment techniques is the long time that the water needs to remain in the flocculation tank as well as the sedimentation basin.
The use of flocculation tanks and sedimentation basins alone in the chemical treatment process does not typically result in a high enough water purity for many applications. A granular media filter, for example, can be added at the end of the chemical treatment step to increase the purity of the water being treated. The sand in such filters must also be cleaned. In some such filters, the sand is cleaned by back-washing it at frequent intervals. In order to avoid shutting down the filtration step, it may be necessary to provide at least two sand filters, in parallel, where one of which is in use while the other is being back-washed.
The use of two different, separately operated sand filters can be avoided if a continuously operated sand filter of the type disclosed in U.S. Pat. Nos. 4,126,546 and 4,197,201 is utilized. In such a sand filter, the filter bed is continuously cleaned while the filter is in operation. In this regard, the dirtiest sand is taken out of the filter bed, washed, and returned to the clean part of the sand bed. In this way, the filter does not have to be taken out of operation for back-washing. A similar type of continuously operating sand filter also is disclosed in U.S. Pat. No. 4,246,102. As disclosed in that patent, the liquid is treated with chemicals before being treated in the sand filter.
As is indicated in U.S. Pat. No. 4,246,102, the use of a continuously operating sand filter with chemical treatment makes it possible to reduce the volume of liquid retained in the filtration step to about one-tenth of that required for conventional processes. As a result, the area required for that step is reduced and the rate at which liquid passes through the filtration step is increased.
In order to further increase the purity level of the water being treated, two continuously operated sand filters can be operated in series with the filtrate exiting the first sand filter and being introduced as the input of the second sand filter. Such serial sand filters have been operated successfully but the amount of reject from those filters and the amount of impurities in that reject makes it difficult and costly to dispose of the reject.
Another example of a sand filter application is the wastewater management system disclosed in U.S. Pat. No. 5,843,308. This system includes two continuously operated sand filters that are operated in series in order to eliminate or substantially reduce phosphorus, pathogens and protozoans (for example, Cryptosporidium and Giardia).
The reject water from the second sand filter is returned to the influent of the first sand filter and the reject water from only the first sand filter is directed to waste.
Another example of a wastewater treatment system is disclosed in U.S. Pat. No. 6,426,005 in which two continuously operating granular media filters are operated together in series. In this patent, the wastewater to be treated is introduced as an influent into a first granular media filter and is treated therein. The first filter produces treated, processed wastewater or effluent and a first reject that contains impurities separated from a granular media bed in the first granular media filter. The effluent from the first filter is further filtered in the second continuously operating granular media filter to produce a final effluent. A second reject discharged from the second granular media filter contains impurities separated from a granular bed in the second granular media filter. In order to reduce the pollutants in the first and second rejects, the first and second reject water are combined for at least one treatment stage.
One drawback to U.S. Pat. No. 6,426,005 is that the first and second rejects may have different chemical compositions or levels of impurity, which may require different treatment methods. Thus, there is a need to improve the treatment of the first and second rejects such that the treatment can be fine-tuned for the characteristics of each reject stream.
Accordingly, it is an object of the present disclosure to provide a new and improved method and apparatus for the treatment of wastewater or other liquid.
It is another object of the present disclosure to provide a new and improved method and apparatus for the treatment of wastewater or other liquid to remove pollutants (for example, pathogens, protozoans, and phosphorus) from the wastewater or other liquid being treated and thereafter separately treating those pollutants.
It is still another object of the present disclosure to provide a new and improved method and apparatus for the treatment of wastewater or other liquid in which impurities and/or pollutants are separated from the wastewater or other liquid in a pair of filters, such as sand filters, operated continuously in series and the rejects from each of the filters are separately treated.
One embodiment of the present invention is a method for treating a liquid having impurities, which may comprise: feeding a liquid having impurities as a first influent to a first filter; filtering the first influent in the first filter to produce a first effluent and a first reject; feeding the first effluent as a second influent to a second filter; filtering the second influent in the second filter to produce a second effluent and a second reject; subjecting the first reject to a first reject treatment to produce a first treated reject; subjecting the second reject to a second reject treatment to produce a second treated reject; combining the first treated reject and the second treated reject to provide combined treated rejects; and feeding the combined treated rejects into said first filter, e.g., blending the combined treated rejects with the first influent.
The first and second filters may be continuously backwashed upflow granular media filters or may be any other known type of filter. In another embodiment, if granular media filters are used, sand may be used as a filter medium in each of said first and second granular media filters.
The first and second reject treatments may comprise the same or different treatments. In addition, the first and second reject treatments may comprise treatments selected from the group consisting of gravity separation, filtration, two stage or multistage filtration, membrane filtration and combinations thereof.
In another embodiment of the present invention, a method for treating a liquid having impurities may comprise: feeding a liquid having impurities as a first influent to a first filter; filtering the first influent in the first filter to produce a first effluent and a first reject; feeding the first effluent as a second influent to a second filter; filtering the second influent in the second filter to produce a second effluent and a second reject; subjecting the first reject to a first reject treatment to produce a first treated reject; combining the first treated reject and the second untreated reject to provide combined treated and untreated rejects; and feeding the combined treated and untreated rejects into the first filter, e.g., blending the combined treated and untreated rejects with said first influent.
The first and second filters may be continuously backwashed upflow granular media filters or may be any known type of filter. In addition, the first reject treatment may comprise a treatment selected from the group consisting of gravity separation, filtration, two stage or multistage filtration, membrane filtration and combinations thereof.
In yet another embodiment of the present invention, an apparatus for treating a liquid having impurities may comprise: a first filter, a second filter, a treatment unit, and a combination unit. The first filter can comprise a first filter inlet allowing inflow of a liquid having impurities as a first influent, a first filter outlet allowing outflow of a first effluent, and a second filter outlet allowing outflow of a first reject. The second filter can comprise a second filter inlet in fluid communication with the first filter outlet of the first filter allowing inflow of the first effluent as a second influent, a third filter outlet allowing outflow of a second effluent, and a fourth filter outlet allowing outflow of a second reject. The treatment unit may comprise a treatment inlet in fluid communication with the second filter outlet of the first filter and a treatment outlet allowing outflow of a treated reject. The combination unit may comprise one or more combination inlets in fluid communication with the treatment outlet of the treatment unit and the fourth filter outlet of the second filter and at least one combination outlet in fluid communication with the first filter inlet of the first filter allowing outflow of combined rejects into the first filter, e.g., the outflow of the combined rejects can be blended with the first influent.
In another embodiment, a second treatment unit may be provided which can comprise a second treatment inlet in fluid communication with the fourth filter outlet of the second filter and a second treatment outlet allowing outflow of a second treated reject. The second treatment outlet can be in fluid communication with at least one combination inlet of the combination unit and the at least one combination outlet allows outflow of the combined treated rejects. The first and second treatment units can be of similar types or of different types.
In one embodiment, the first and second filters are continuously backwashed upflow granular media filters but other known types of filters can be used.
It is to be understood that both the foregoing general description and the following detailed descriptions are exemplary and explanatory only, and are not restrictive of the invention as claimed.
These and other features, aspects, and advantages of the present invention will become apparent from the following description, appended claims, and the accompanying exemplary embodiments shown in the drawings, which are briefly described below.
Various embodiments of the present invention will be explained with reference to the accompanying drawings.
The sand filter 30 includes an outer housing or tank 32 having an outer, generally cylindrically shaped wall 34 extending from a top end 36 to a funnel-shaped bottom portion 38. The tank 32 is supported by a stand assembly 40 so that the tank 32 can be disposed in a vertical orientation as shown in
The wastewater to be treated (the influent) is introduced through the inlet port 42 and flows into the inlet port 42 in the direction of the arrow 48. The influent flows from the inlet port 42 through an inlet or feed duct 54 that includes a diagonally oriented duct portion 56 and a vertically oriented duct portion 58 that extends concentrically about a central vertical riser 60. The influent flows through the feed duct 54 to distribution hoods 62 (only six of the distribution hoods 62 are illustrated in the sand filter 30 shown in
The influent being discharged from the distribution hoods 62 rises through the sand bed 70 and filtration of the influent takes place as the filter medium is traveling slowly downward in the tank 32 as indicated by arrows 74. The arrangement of the distribution hoods 62 in the lower part of the filter bed 70 has the advantage that most of the suspended solids in the influent will be separated near the level at which the distribution hoods 62 are disposed. As a result, the most dirty portion of the filter medium continues downwards and is no longer utilized in the filtration process until it has been cleaned.
The slow downward movement of the filter medium in the sand bed 70 is caused by an air-lift pump 76 that extends in the riser 60. Compressed air is supplied to an air lift chamber at 76A of the air-lift pump 76 near the bottom of the riser 60 through an air supply line (not shown) extending down through the riser 60. The air is introduced into the air-lift pump 76 from the air chamber at 76A. The air lift pump 76 will contain a mixture of liquid, air and granular filter medium during operation thereof. The mixture of liquid, air and granular filter medium has a lower density than the surrounding liquid causing the mixture to rise in the air-lift pump 76. As this mixture rises in the air-lift pump 76, filter medium and liquid near the bottom of the bed 70 in the funnel-shaped bottom portion 38 of the tank 32 will flow as indicated by arrows 78 through an inlet 80 of the air-lift pump 76 extending out of the lower part of the riser 60. By having the inlet 80 near the bottom of the tank 32, the dirtiest of the filter medium tends to flow into and upward in the air-lift pump 76.
As the dirty filter medium (sand) flows upward in the air-lift pump 76, the sand is subjected to a thorough mechanical agitation by the action of the air bubbles within the air-lift pump 76 and the dirt is separated from the grains of sand. The mechanical agitation and turbulence created by the action of the air bubbles in the air-lift pump 76 is so intense that some microorganisms will be killed by such action. In order to further clean the sand particles, the sand is washed in a washer 82 which is located near the top end of the riser 60 and disposed concentrically around the air-lift pump 76. The cleaned sand from the washer 82 is returned to the top of the sand bed 70 whereas the reject from the washer 82 flows from the washer 82 through a discharge duct 84 so as to be discharged through the outlet port 46 as indicated by the arrow 52. On the other hand, the treated water or filtrate flows as an overflow near the top 36 of the tank 32 and is discharged as an effluent through the outlet port 44 as indicated by the arrow 50.
Sand filters of the type of the sand filter 30 illustrated in
In the particular wastewater treatment system 100 illustrated in
In the wastewater treatment system 100, there are two filters 30A and 30 B that are operated continuously in series. The sand filters 30A and 30B are of similar design to the sand filter 30. The wastewater to be treated flows through an inlet duct as schematically shown by arrow 130. The wastewater flows from the inlet conduct into an inlet port of the first sand filter 30A (arrow 130). The influent can be treated within that first sand filter 30A in the same manner that the wastewater is treated in the sand filter 30 in
The second influent flowing into the inlet port of the second sand filter 30B as indicated by arrow 132 is treated within the second sand filter 30B in the same manner that the wastewater is treated in the sand filter 30 of
The filters 30A and 30B can be free-standing units supported on stand assemblies 40A and 40B respectively, such as the one seen in
The sand beds of the first and second filters 30A and 30B may be of different depths and may have different types or sizes of filter media. In fact, the filter media for the two filters 30A and 30B may be chosen independently. For example, if sand beds are used, the filter media in the sand beds may be silica sand. Each of the sand beds may include sand of the same or different particle sizes (for example, the filter media in the first sand filter 30A may have a bigger particle size than the filter media in the second sand filter 30B) and may be of the same or different density (for example, the filter media in the first sand filter 30A may have a lower density than the filter media in the second sand filter 30B). On the other hand, the filter media in the first sand filter 30A may be silica sand and the filter media in the second sand filter 30B may be garnet. In addition and as is discussed further hereinafter, the first influent prior to its introduction into the inlet port of the first sand filter 30A may be mechanically treated; chemically treated with chemicals for coagulation/flocculation; and/or biologically treated.
As previously indicated, the first reject from the first sand filter 30A is introduced into the first separate treatment apparatus 102A through an input duct (arrow 136) while the second reject from the second sand filter 30B is introduced into the second separate treatment apparatus 102B through another input duct (arrow 138). The first and second rejects are processed in these separate treatment apparatuses so as to ensure that the pollutants separated from the wastewater being treated in the first and second serial filters 30A and 30B are subjected to a renewed treatment and/or separate treatment. However, the output of the first and second treatment apparatuses 102A and 102B may not be suitable for discharge from the system as clean water that meets quality standards. Thus, the effluent from the first treatment apparatus 102A, or the first treated reject, is discharged into a conduit (arrow 135) that is connected to a combination unit 115. Furthermore, the effluent from the second apparatus 102B, or the second treated reject, is discharged into a conduit (arrow 137) that is connected to the combination unit 115. Meanwhile, the first and second treatment apparatuses 102A and 102B may also discharge sludge into conduits as indicated by arrows 141 and 143 respectively. These sludge flows can be dewatered and/or processed by suitable hygienic measures (e.g., sterilization).
In regard to the first and second separate treatment apparatuses 102A and 102B, these different units allow a more fine-tuned treatment for each of the reject streams. For example, the first reject will likely have more impurities than the second reject. Thus, it is possible, for example, to have the first reject undergo a clarification process as its treatment process while the second reject merely needs to undergo a filtering process. In the example shown in
The treatment for the two separate treatment apparatuses 102A and 102 B for the first and second reject water may consist of gravity separation, membrane filtration, two stage or multistage filtration or filtration or any combination thereof. The particular treatment for each treatment apparatus that is selected can be dependent on ensuring that the treatment will produce a treated reject of the desired quality in which it is suitable for its re-introduction into the system as part of the influent into the filter 30A without significantly degrading the overall performance of the first and second filters. The treatment selected for the first separate treatment apparatus 102A may be of the same type as the treatment selected for the second separate treatment apparatus 102B, for example, both can be membrane filtration. On the other hand, it is possible for the first treatment to be different from the second treatment. For example, the first treatment apparatus can be of a gravity separation type while the second treatment apparatus can be of a membrane filtration type.
In addition, the first and second treatment apparatuses 102A and 102B can be positioned within a singular housing or two separate housings. For example, if the two rejects would utilize the same treatment, a concrete basin with a center wall to separate the two reject flows could be used. In another embodiment, there could be two pieces of half-capacity equipment rather than one piece.
After both the first and second rejects are treated in their respective treatment apparatuses, the two treated reject flows are combined into a combination unit 115. The combination unit can be a chamber, piping, or any structure or combination of structures that is used to merge two flows into a single flow. After the treated rejects are combined, this combined treated reject flow exits the combination unit 115 and enters into an outlet duct with a flow indicated by arrow 139, which is connected to the inlet duct leading to the first filter (arrow 130). The combined treated reject flow is introduced into the inlet duct leading to the first filter (arrow 130) so that the combined treated reject flow is introduced with the first influent prior to entering the first filter. A pump (not shown) may be used to inject the combined treated reject flow into the inlet duct leading to the first filter (arrow 130) if necessary.
The first reject is treated in apparatus 102A by any means know in the art, such as apparatuses that employ gravity separation, filtration, two stage or multistage filtration, membrane filtration and combinations thereof, as was discussed in the embodiment of
Between the mechanical treatment apparatus 146 and the first filter 30A, the first influent can be subjected to a biological treatment. As is illustrated in
In addition, the first influent can be chemically treated prior to its flowing into the filter 30A. In this regard,
In addition to the treatment of the wastewater by the first and second filters 30A and 30B in the wastewater treatment system 100, disinfection chemicals can be added to the liquids flowing into and out of the first and second filters 30A and 30B and the first and second separate treatment apparatuses 102A and 102B. The disinfection can be accomplished at any of the locations D1, D2, D3, D4, D5, D6, or D7 as indicated in
In order to aid the filtering process of the wastewater treatment system 100, coagulation and/or flocculation chemicals can be added to the wastewater being treated in the wastewater treatment system 100. Again with reference to
FIGS. 3 and 7-9 show other embodiments of the wastewater treatment system in which the first reject is treated in the treatment apparatus 102A while the second reject is not so treated. In regards to the first filter 30A, the treated wastewater (or the first effluent) enters into the second filter 30B as a second influent as indicated by the arrow 132 while the first reject enters the treatment apparatus 102A as indicated by the arrow 136. The second filter 30B receives the second influent and produces treated wastewater (or the second effluent) as indicated by the arrow 134 and a second reject, which is discharged as indicated by the arrow 138. The treated and untreated flows are combined together in the combination unit 115. Next, the combined flow exits the combination unit 115 as indicated by the arrow 139 and is inputted into the influent of the first filter 30A. Although it is not indicated in FIGS. 3 and 7-9, the first treatment apparatus 102A may have a sludge flow that exits the first treatment apparatus, which can be dewatered and/or processed by suitable hygienic measures (e.g., sterilization).
As shown in
As depicted in
In the case of the system depicted in
Furthermore, in the case of the systems depicted in FIGS. 3 and 7-9, chemicals can be added and/or disinfection can be carried out at the various positions and in the various combinations as discussed above in connection with the systems depicted in FIGS. 2 and 4-6.
With the various embodiments of the present invention, there is the ability to treat the reject of one filter differently from the reject of another. This advantage can allow a fine-tuning of the treatment process for a particular reject, which can result in a higher efficiency in regards to the production of clean water. Lower manufacturing costs can also result since a reject may be allowed to undergo a less expensive form of treatment process while the other reject may still undergo a more expensive one.
Given the disclosure of the present invention, one versed in the art would appreciate that there may be other embodiments and modifications within the scope and spirit of the invention. Accordingly, all modifications attainable by one versed in the art from the present disclosure within the scope and spirit of the present invention are to be included as further embodiments of the present invention. The scope of the present invention is to be defined as set forth in the following claims.
This application is a continuation of U.S. patent application Ser. No. 11/745,945 filed May 8, 2007, which claims priority to U.S. Provisional Application No. 60/799,003 filed May 10, 2006, the entire disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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60799003 | May 2006 | US |
Number | Date | Country | |
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Parent | 11745945 | May 2007 | US |
Child | 11966033 | US |