The invention relates to a method and apparatus for reservoir testing and monitoring.
In hydrocarbon exploration and production, a formation of interest is identified and a wellbore is drilled from the ground (onshore operations) or seabed (offshore operations) in a generally downward direction to penetrate the formation. Once the wellbore has been drilled, casing is frequently lowered into the hole and cemented in place through known but evolving methods. Once the casing is secured, a tool known as a perforating gun may be lowered into the casing and charges may be set off at the perforating gun to perforate or punch holes through the casing such that the hydrocarbons in the formation can ingress through the perforations and move up through the interior of tubing and/or the casing to the surface for consumption. Various stimulation techniques, such as hydraulic fracturing, are commonly used to enhance the flow of hydrocarbons.
In newer methods, the wellbore may not be substantially perpendicular to the surface (known as a “vertical” well), but may start vertical and then deviate to a skewed angle or even become substantially parallel to the surface (known as a “horizontal” well). In some cases, the wellbore may even turn back upward (known as an “inverted” well) or otherwise snake in another direction. The purpose of such deviation from traditional vertical wells is to place the wellbore in a position to closely align with the sections or “zones” of the formation thought to have best access to desirable hydrocarbons. Accordingly, the wellbore may penetrate multiple zones in a “multi-zone” well.
In order to extract the hydrocarbons economically, thought and planning often goes into various treatments or “completions” of the well. Part of the planning involves monitoring and testing the well. In particular, some tests involve ascertaining permeability of the various zones in the well so as to optimize production. A highly permeable zone is one from which hydrocarbons flow more freely than a comparatively less permeable zone. Wells placed in the more permeable zones are more productive.
Conventional permeability assessments rely on core measurements taken along sections of the wellbore and analyzed in a laboratory. However, in relatively impermeable or “tight” formations, the permeability values obtained from the laboratory often do not represent the actual results in reservoirs for several reasons. Specifically, scalability of laboratory results often lead to significant uncertainties; measurement conditions can be substantially different from actual reservoir conditions and users may not have the ability to account for the contribution from natural fractures to permeability can lead to orders of magnitude errors. Understanding the contribution of natural fractures may therefore be useful. In-situ down-hole measurements are used for obtaining formation permeability estimations.
Conventional hydrocarbon reservoirs have relatively high permeability, meaning that hydrocarbons can flow more readily from the rock of the formation into the casing. In those reservoirs, multi-zone well testing is usually carried out with a production logging tool positioned sequentially at multiple locations corresponding to the various zones of the reservoir. The logging tool is lowered into the wellbore on a wire or other tether called a work string or “tool string” to a first location corresponding to the bottom zone. The logging tool, which includes spinner(s) to measure flow rate, pressure and temperature sensors, density sensor, electrical probes, etc., may be positioned just above the bottom zone. When the well condition is changed, the tool measures flow rates, pressure, temperature, phase hold ups, etc. Such readings can be used to infer formation properties, such as permeability of the zone before the process is repeated at a second location corresponding to a second zone, etc. In this manner, the bottom zone formation properties may be obtained from the first test, the properties of the second zone may be estimated based on first and second tests, and other zones may be tested sequentially. Thus, for high permeability reservoirs, accurate and useful readings can be taken quickly. However, such testing may not work as well for unconventional reservoirs having relatively low permeability because the low permeability would result in a much longer time for each of the readings causing undesirable delay in the process. For ultra-low permeability, the time necessary may be prohibitively long. Thus, for unconventional reservoirs, different methods to conduct multi-zone well testing are generally utilized. Two common techniques for multi-zone formation property monitoring and testing in unconventional reservoirs include an external-to-casing method, and an internal-to-casing method.
The external-to-casing method of formation property monitoring and testing uses multiple integrated perforating gun/gauge devices mounted outside the casing before the casing is cemented in place. The devices are cemented outside casing at multiple locations along a vertical, deviated or horizontal portion of the wellbore. Pressure measurements from the gauges can be sent to surface through wired or wireless telemetry or stored locally for later retrieval. The devices are described more completely in SPE 102745 and in EP1945905. A diagram of an integrated perforating gun/gauge device is shown in
The internal-to-casing method of formation property monitoring and testing is a preferred approach in many situations for unconventional reservoirs. As with the external-to-casing method the internal-to-casing method is used to monitor reservoir pressure for a long period. The bottom zone is perforated first. Then, packer plug, pressure gauge(s) and wireless telemetry are positioned inside the casing at the location adjacent to the bottom zone of the formation for which reservoir monitoring is desired. After the packer is set, the bottom zone can be monitored independently from the zones above. Subsequently, these procedures are repeated for each of the above zones. Alternatively, all zones may be perforated first. Then, multiple packers, pressure gauges and wired or wireless data transmission means may be run in the well with a tubing conveyance. After packers are set to isolate all targeted zones, pressure gauges within the isolated wellbore intervals can monitor the reservoir pressure in the corresponding zones. No matter which of the above two methods is used, essentially, the internal-to-casing system for each zone is placed after perforating has occurred. In other words, the perforating and reservoir monitoring tool installation for each zone are separate operations. Completion of multiple zones can be time consuming For example, as outlined in SPE 102745. The devices used in the internal-to-casing method do not include any means to create a pressure transient for permeability estimation. Such internal-to-casing systems are primarily used for reservoir monitoring purposes, not for reservoir property estimation or reservoir testing. Therefore, there is a need to improve the internal-to-casing system for including both reservoir monitoring and testing functionalities.
In accordance with one aspect of the present disclosure, an apparatus for testing or monitoring a wellbore penetrating a reservoir in a subterranean formation includes a tubular, an isolator, a pressure gauge, and a perforation gun. The isolator may be connected to the tubular and configured to engage an interior surface of the wellbore. The pressure gauge may be connected to the tubular and configured to take multiple pressure readings over a period of time.
In accordance with an aspect of the present disclosure, a method includes placing an apparatus in a wellbore. The apparatus may include a tubular, a first isolator connected to the tubular and configured to engage an interior surface of the wellbore, a first pressure gauge connected to the tubular and configured to take multiple pressure readings over a period of time, and a first perforation gun connected to the tubular without compromising the communication of fluid through an inner flow channel of the tubular. The method may also include actuating the isolator to provide isolation of a first zone in a formation. The method may include activating the perforation gun to provide fluid communication between an annulus of the wellbore and the zone in the formation. The method may include allowing the pressure gauge to take a plurality of pressure readings over a period of time. Based on the pressure readings, the method may include determining a formation characteristic.
In accordance with an aspect of the present disclosure, a method includes placing an apparatus in a cased and perforated wellbore. The apparatus may include a tubular, a first isolator connected to the tubular and configured to engage an interior surface of the casing, a first pressure gauge connected to the tubular and configured to take multiple pressure readings over a period of time, and a first perforation gun connected and parallel to the tubular without compromising the communication of fluid through an inner flow channel of the tubular. The method may include actuating the isolator to provide isolation of a zone in a formation. The method may also include activating the perforation gun to provide fluid communication among the zone in the formation, an interval isolated opposite the zone, and an interior volume of a canister of the perforation gun. The method may include allowing the pressure gauge to take a plurality of pressure readings over a period of time. Based on the pressure readings, the method may include determining a formation characteristic.
The apparatus and methods disclosed may lessen some of the limitations of the existing internal-to-casing methods of formation property monitoring and testing with respect to in-situ, multi-zone permeability measurements and/or formation pressure monitoring.
A new system combines the internal-to-casing method with hydraulically activated perforating guns so that a perforating inflow test is possible at each zone after that zone has been closed off or “isolated” from other zones using devices called packers. The pressure gauges and a perforating gun are lowered into the wellbore as part of a tool string. The pressure gauges are configured to take readings in the area between the tool string and the interior of the casing, called the “annulus.”
In use, the apparatus 10 is lowered into a wellbore 20 having a casing 22 secured in place by cement 24. The apparatus 10 is lowered from the surface of the earth to the formation 26 while remaining connected to the surface via a long connector in the form of tubing or other tensile connection. Together, the apparatus 10 and that connection, along with any other tools connected thereto, are referred to as the tool string. As described below in further detail, the tool string is placed at a desired location and the packer 14 engages an interior surface 28 of the casing before the perforating gun 18 is activated and measurements are provided by the pressure gauge 16.
In addition to providing actuating functionality, the tubular 12 may provide structure to the apparatus 10 as it is lowered into the wellbore 20. The tubular 12 may be stiff enough to handle the rebound of the perforating gun 18 but flexible enough to be run into the wellbore 20. The tubular 12 may have a bottom cap 48 (illustrated in
The packer 14 may be connected to the tubular 12 and configured to engage an interior surface of the casing 22, known as being “set.” Generally, when multiple packers 14 are present, the lowest is set first and the others are set in turn, however, all packers 14 may be set simultaneously or in any other order. Pressure may be equalized between the packers 14 if desired.
Once the packers 14 are set, the pressure gauges 16, also connected to the tubular 12 and ported to annulus 36, may take a baseline measurement in annulus 36 prior to the actuation of the perforating gun 18 and then can take additional measurements to determine the speed and magnitude of pressure changes. The pressure gauges 16 may be configured to take multiple pressure readings over any period of time and may report those readings via tubing encapsulated conductor or tubing encapsulated cable (TEC) 17, wireless communication or otherwise. Connection of the pressure gauges 16 via TEC 17 may provide for real time data reading on a surface device.
A first embodiment is illustrated in
A second embodiment is illustrated in
Referring back to
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Referring now to
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Note that the previously described embodiments may be combined. In particular, a multi-gun configuration may be used on a tool string that is connected using the skewed connectors 30. Furthermore, one more of the perforating guns 18 may be loaded with only tubular punchers, or only standard charges, or both tubular punchers and standard formation penetration charges. These charges may be detonated by a single firing head or multiple firing heads at substantially the same time or at substantially different times.
Referring now to
Note that the previously described embodiments may be combined. In particular, one or more perforating guns 18 and/or blank gun carriers 40 may connect to the sliding sleeve valve 38. In addition, one or more perforating guns 18 and/or blank gun carriers 40 may be loaded with at least one standard formation penetration charge, or at least one tubular puncher or at least one standard charge and one tubular puncher.
The figures are used for illustration purposes only. Multiples of the disclosed apparatus 10 may be installed on a single tool string for multi-zone formation property monitoring and testing. If multiple devices are used in a single tool string, a TEC (not shown) and the tubular 12 may run through the entire string connecting to multiple pressure gauges 16 in multiple wellbore intervals for data acquisitions. Such configuration may utilize multiple packers 14 and multiple perforating guns 18 as is evident from this disclosure.
In yet another embodiment, the rupture discs used to activate the perforating firing heads 32 or sliding sleeve valves 38 may have multiple levels of threshold such that (a) different perforating firing heads 32 and/or sliding sleeve valves 38 in a single isolated wellbore interval may be activated at different times using the different rupture disc activation levels; (b) perforating firing heads 32 and/or sliding sleeve valves 38 at different wellbore intervals in different zones of the formation 26 may be activated at different times using the different rupture disc activation levels.
The canister of the perforating gun 18 (or corresponding feature of an alternate embodiment) may be sufficiently long to have a desired interior volume for a particular test interval although number of formation penetration charges or tubular punchers installed in the canister may be small. The canister, blank tubular or gun length may also be sufficiently long to give a desired interior volume for an impulse test. Furthermore, the canister, gun carriers and/or blank tubular/guns at different zones may have different lengths in order to accommodate the desired formation fluid produced volumes at different tested zones. Additionally, multiple perforating charges may be assembled to shoot at a single direction or pathway to increase the open areas on gun carriers and casing as well as better penetration and communication between the annulus 36 and the formation 26.
While pressure gauges 16 are described, other sensors, such as chemical sensors, electrical sensors, optical sensors, mechanical sensors, etc. may be used independently or jointly in the tool string to measure one or multiple fluid or formation properties during the test. While the illustrations depict a vertical well, the apparatus 10 and methods described herein may be useful in deviated, horizontal or other well configurations.
Referring now to
The apparatus 10 and methods disclosed in this document are believed to provide at least some of the following improvements over the internal-to-casing method. First, using the connectors 30 to link a portion of the tubular 12 on which the perforating guns 18 or other devices are mounted may balance the apparatus 10, allowing the packers 14 to be maintained in alignment with a centerline of the tool string, resulting in better packer integrity and sealing when the packers 14 are set in the well. Second, using multiple perforating guns 18 that are parallel to the tubular 12 and are mounted on the tubular 12 separately or jointly may improve the phasing angles of the perforations 34, increase the perforation areas on the casing 22, increase the flow contact areas of the perforations 34 in the formation 26, and increase the total interior volume of the canister of the perforating guns 18 such that a stronger pressure pulse (either higher or lower than the formation pressure) can be achieved. Thus, the methods and apparatus may alleviate possible problems of insufficient pressure pulse magnitude and insufficient flow areas.
Third, multiple systems may be deployed in a single tool string allowing for testing and monitoring for multiple zones. Fourth, the placement of perforations may be far more flexible than the existing single run, internal-to-casing pressure monitoring/testing system. Fifth, testing an existing perforated well may be possible with the apparatus 10 and methods described herein.
The apparatus 10 and methods may also mitigate or even eliminate the effect of the charge detonation shock on the tool string in some embodiments.
While the description above refers to a cased wellbore, in some embodiments, the casing may be absent such that the elements engage an interior surface of the uncased wellbore. Thus, engagement of the inner surface of the wellbore may either be engagement of the casing (i.e., indirect engagement of the inner surface of the wellbore), or direct engagement of the wellbore.
Further, while the description above refers to packers using mechanical setting means, other isolators may be used. For example, swellable packers that use chemical means to engage an elastomer with the surface of the wellbore may also be utilized. Thus, the isolator may be a packer, as described, or any other device suitable for providing separation or isolation between different areas.
While the description above uses hydraulic actuation to operate packers, perforating guns and sliding sleeve valves, other actuation means may also be applicable. Specifically, packers, perforating guns and sliding sleeve valves can be activated by electrical signals through wired or wireless telemetry. In some variations, packers, perforating guns and sliding sleeves may be activated through the combination of hydraulic and electrical actuations.
Those of skill in the art will appreciate that many modifications and variations are possible in terms of the disclosed embodiments, configurations, materials, and methods without departing from their scope. Accordingly, the scope of the claims and their functional equivalents should not be limited by the particular embodiments described and illustrated, as these are merely exemplary in nature and elements described separately may be optionally combined.
This application claims priority to U.S. provisional patent application No. 61/948,968, filed on Mar. 6, 2014, the contents of which is incorporated herein by reference.
Number | Date | Country | |
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61948968 | Mar 2014 | US |