Information
-
Patent Grant
-
6491107
-
Patent Number
6,491,107
-
Date Filed
Wednesday, November 29, 200023 years ago
-
Date Issued
Tuesday, December 10, 200221 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 166 381
- 166 372
- 166 370
- 166 384
- 166 385
- 166 771
- 166 772
- 166 7751
- 166 855
-
International Classifications
-
Abstract
A pair of spooled tubing strings are simultaneously run into a hydrocarbon well carrying a chamber providing a check valve. The chamber is positioned below a hydrocarbon formation so that liquid produced from the formation falls adjacent and passes into the chamber through the check valve. Periodically, gas is delivered through one of the spooled tubing strings to push liquid out of the chamber upwardly through the other of the tubing strings. Gas produced from the formation flows upwardly in an annulus between the spooled tubing strings and a production string in the well. The apparatus can be used to run only one string of tubing into a well and has a number of features, including measuring the load applied to the tubing string and measuring the amount of tubing run into or out of a well.
Description
This invention is a method and apparatus for running spooled tubing into a well, particularly into a hydrocarbon well.
BACKGROUND OF THE INVENTION
There are a number of techniques for artificially lifting formation liquids from hydrocarbon wells. Reciprocating sucker rod pumps are the most common because they are the most cost effective, all things considered, over a wide variety of applications. Other types of artificial lift include electrically driven down hole pumps, hydraulic pumps, gas lift, rotating rod pumps, and free pistons or plunger lifts. These alternate types of artificial lift are more effective, either in cost or efficiency, than sucker rod pumps in the niches or applications where they have become popular.
Gas wells reach their economic limit for a variety of reasons. A very common reason is the produced gas volume declines to a point where it is insufficient to move formation liquids upwardly to the surface. Two phase upward flow in a well is complicated and most equations thought to predict flow are only rough estimates of what is going on. One reason is the changing relation of the liquid and gas flowing upwardly in the well. At times of more-or-less constant flow, the liquid acts as an upwardly moving film on the inside of the flow string while the gas flows in a central path on the inside of the liquid film. The gas flows much faster than the liquid film. When the volume of gas flow slows below some critical value, the liquid runs down the inside of the flow string and accumulates in the bottom of the well.
If sufficient liquid accumulates in the bottom of the well, the well is no longer able to flow because the pressure in the reservoir is insufficient to cause flow against the pressure of the liquid column. The well is said to have loaded up and died. Years ago, gas wells were plugged much quicker than today because it was not economic to artificially lift small quantities of liquid from a gas well. At relatively high gas prices, it is economic to keep old gas wells on production. It has gradually been realized that gas wells have a life cycle that includes an old age segment where a variety of techniques are used to keep liquids flowing upwardly in the well and thereby prevent the well from loading up and dying.
The appropriate technique for keeping old gas wells flowing depends on where the well is in its life cycle. For example, the first technique is to drop soap sticks into the well. The soap dissolves in the formation liquid and some agitation causes the liquid to foam. The well is then turned to the atmosphere and a great deal of foamed liquid is discharged from the production string. Later in its life cycle, when soaping the well has become ineffective, other techniques such as those listed above are used. Another effective technique is running a velocity string of 1″ or 1½″ tubing inside the production string so the upward velocity of gas moving in the velocity string is sufficient to keep the liquid moving upwardly.
These techniques all have their advantages and disadvantages. Some techniques work reasonably well but only for a short time and then become ineffective. Some techniques are costly and require substantial maintenance. Some techniques require the well to be reworked by pulling the production string from the well and rerunning it.
Disclosures relevant to this invention are found in U.S. Pat. Nos. 3,260,308; 3,971,437; 4,585,066; 4,673,035; 4,681,169; 5,161,956; 5,180,014; 5,183,391; 5,211,242 and 5,611,671.
SUMMARY OF THE INVENTION
In this invention, a pair of tubing strings are simultaneously run into a well for a variety of reasons. One may be to provide a down hole pump of some description, to provide multiple strings for injecting materials into the well and the like.
In a preferred embodiment of this invention, a chamber is run into a well at the end of two strings of spooled tubing, one being a gas supply string and the other being a liquid production string. The spooled tubing strings are run simultaneously into the well at a sufficiently fast rate to land the chamber adjacent the perforations in a relatively short time. The strings are suspended in a landing sub on the well head. The gas supply string is connected to a source of relatively high pressure gas, such as a compressor or high pressure gas system. The liquid production string is connected to conventional production equipment for handling the produced liquid and gas. Typically,. the gas is delivered to a low pressure gas system or to a compressor for delivery to sales.
The chamber is preferably landed below the perforations so there is no liquid buildup above the perforations impeding gas flow to the surface. The system accordingly acts as a downhole gas-liquid separator where gas flows upwardly in the annulus between the production string and the spooled tubing strings and the liquid flows downwardly into the chamber. The chamber includes a check valve allowing flow into the chamber and preventing reverse flow. Gas is delivered down the gas supply string, either periodically or continuously, which pressurizes the chamber and closes the check valve. When gas at sufficient pressure and in sufficient volume is delivered down the gas supply string, the liquid in the chamber is pushed upwardly through the liquid production string and discharges at the surface into the separator. When the supply gas is turned off, the chamber and spooled tubing strings exhaust into the compressor or low pressure gas system which reduces the pressure in the chamber and allows the check valve to open thereby allowing liquid flow into the chamber. The process is repeated as often as necessary or desirable to keep the well flowing at a commercial rate.
Preferably, the only moving part in the well is the check valve in the chamber, which is made of long lived materials so the apparatus of this invention operates for long periods of time without pulling the spooled tubing strings. Because the chamber is preferably located below the perforations, this invention provides a long term solution to keeping gas wells flowing at commercial rates with minimum maintenance. Because the chamber is preferably located below the perforations, this invention provides the least possible restriction against gas flow from the formation and accordingly provides a liquid lift system that operates effectively from the time of installation to the economic limit of the well. In other words, no further capital costs are needed to produce the well to its economic limit and the well's economic limit is prolonged to the greatest extent possible.
It is one object of this invention to provide a technique for producing hydrocarbon wells that are prone to load up and die.
A further object of this invention is to provide a technique for simultaneously running multiple strings of spooled tubing into a well.
Another object of this invention is to provide a technique for simultaneously running multiple strings of spooled tubing and a down hole pump into a well.
These and other objects and advantages of this invention will become more apparent as this description proceeds, reference being made to the accompanying drawings and appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an isometric view of a trailer equipped with a system for simultaneously running at least two strings of spooled tubing into a well;
FIG. 2
is a side view of the trailer of
FIG. 1
;
FIG. 3
is a cross-sectional view of a gas well equipped with a liquid lifting device of this invention;
FIG. 4
is a cross-sectional view of a hanger used to support the spooled tubing strings at the surface;
FIG. 5
is an isometric view of a sealing section used in the hanger of
FIG. 4
;
FIG. 6
is an isometric view of another sealing section used in the hanger of
FIG. 4
;
FIG. 7
is a top view of the sealing section of
FIG. 6
;
FIG. 8
is an isometric view of the spooled tubing injector of
FIG. 1
, certain parts being removed for clarity of illustration;
FIG. 9
is a top view of the injector of
FIG. 8
;
FIG. 10
is an end view of the injector of
FIG. 8
;
FIG. 11
is an enlarged cross-sectional view of the wheel used to push spooled tubing into a well; and
FIG. 12
is a side view of the injector of FIGS.
8
-
11
.
DETAILED DESCRIPTION
Referring to
FIGS. 1-2
, one embodiment of a spooled tubing unit
10
of this invention is mounted on a vehicle
12
such as a truck or trailer having conventional ground engaging wheels
14
and retractable supporting feet
15
. A mast
16
is pivotally connected to the trailer
12
by a pin
18
and a hydraulic cylinder
20
moves the mast
16
from a stowed position on top of the trailer
12
to a inclined operative position shown in
FIGS. 1-2
.
An injector assembly
22
is slidably mounted on the mast
16
for movement toward and away from the free end thereof. To this end, a winch
24
provides a cable
26
connected to the assembly
22
for positioning the assembly at a location immediately above a well
28
into which two or more spooled tubing strings will be simultaneously run. It will be seen that the mast
16
is pivoted to overlie the well
28
and the injector assembly
22
is raised or lowered by the winch
24
so that spooled tubing coming off the injector assembly
22
passes downwardly into the well
28
.
In this invention, two or more spooled tubing strings are simultaneously run into the well
28
, preferably along with a downhole tool. This has a number of advantages. The most obvious advantage is that running time is reduced by half in the case of two strings, two thirds in the case of three strings, three quarters in the case of four strings and the like. Perhaps more importantly, the connection of the strings to the downhole tool run with them is made at the surface. This is much more reliable than attempting to make a connection at depth inside the well
28
which must be the case if the strings were run separately.
One application of this invention is in running a liquid lifting assembly
30
or other type pump into the well
28
. As shown in
FIG. 3
, the well
28
is of conventional type having a bore hole
32
extending into the earth from the surface
34
through a hydrocarbon formation
36
. A production string
38
is cemented in the bore hole
32
with an annular cement sheath
40
and perforations
42
provide communication between the formation
36
and the inside of the production string
38
. Those skilled in the art will recognize the well
28
as being a so called tubingless completion where the string
38
cemented in the earth also acts as the conduit for producing formation contents to the surface. As will be apparent, this invention is applicable to any type well configuration.
The assembly
30
comprises an elongate tubular section. or chamber
44
providing a check valve
46
at the lower end thereof allowing liquid to flow into the chamber
44
and preventing flow out of the chamber
44
. A spooled tubing string
48
connects to the chamber
32
in any suitable manner, as by threading, crimping, welding or the like and acts as a gas supply string. A spooled tubing string
50
is connected to the chamber
44
in any suitable manner and acts as a liquid delivery string. Preferably, the tubing string
50
may include a stinger
52
extending into the chamber
44
. The spooled tubing strings
48
,
50
and the chamber
44
are simultaneously run into the well
28
and are landed at a location below a static liquid level
51
in the well. Preferably, the chamber
44
is landed below the perforations
42
for reasons more fully apparent hereinafter. At the surface, the tubing strings
48
,
50
are supported by a hanger assembly
54
. The gas supply string
48
is connected to a source of high pressure gas such as a compressor or high pressure gas system. The liquid delivery string
50
connects to surface production equipment for separating and treating the products produced from the formation
36
.
The chamber
44
is preferably located below the perforations
42
so that any liquid produced from the formation
36
falls by gravity into the rat hole below the producing interval. In this manner, the installation comprises a down hole separator separating natural gas from liquids, the gas being delivered upwardly through the annulus
56
between the production string
38
and the spooled tubing strings
48
,
50
and through a wing valve
58
to the surface production equipment. Those skilled in the art will recognize that operation of the liquid lifting device
30
lowers the. water level
51
from a static position supported by the bottom hole pressure in the formation
36
to a lower level. If the liquid level
51
is above the perforations
42
, gas bubbles through the liquid column and then passes freely up the annulus
56
.
130
High pressure gas is periodically delivered into the gas supply string
48
. This pressurizes the chamber
44
, closes the check valve
46
and pushes liquid in the chamber
44
upwardly into the liquid delivery string
50
toward the surface. Gas is supplied through the string
48
until a substantial amount of the liquid in the chamber is discharged into production facilities at the surface. At an appropriate time, gas to the supply string
48
is shut off and any gas in the spooled tubing strings
48
,
50
and in the chamber
44
bleed off, preferably through a compressor (not shown) for reuse or sale.
In a preferred embodiment of this invention, the only movable component in the well
28
is the check valve
46
which may be made of long lived materials thereby providing a long term solution to production problems of the well
28
. In the alternative, a gas lift valve (not shown) may be placed in a mandrel (not shown) in the gas supply string
48
so the string
48
does not have to be bled down during each cycle of operation. Such a gas lift valve is preferably retrievable through the string
48
by wire line as is well known in the art.
Referring to
FIGS. 3 and 4
, the hanger assembly
54
is shown in greater detail and comprises a body
60
having a pin
62
of a size and thread configuration to be received in a collar or fitting
64
above the master valve
66
of the wellhead
68
. The body
60
provides a central cavity
70
communicating through the pin end of the assembly
54
through a pair of passages
72
. Inside the cavity
70
is a pair of resilient sealing sections
74
having a pair of elongate linear grooves
76
receiving the spooled tubing strings
48
,
50
as shown best in
FIGS. 4 and 5
. The sealing sections
74
are conveniently made of rubber or other suitable similar resilient material.
Above the first sealing sections
74
are a pair of rigid metallic compression sections
78
having a pair of elongate linear grooves
80
aligned with the grooves
76
for receiving the spooled tubing strings
48
,
50
. The compression sections
74
provide an enlarged lower portion
82
of the same size as the interior of the cavity
70
providing an upwardly facing shoulder
84
abutting the bottom of a threaded compression nut
86
. The nut
86
includes threads
88
meshing with threads
90
on the body
60
for advancing the compression sections
78
and advancing the sections
78
linearly toward and thereby compressing the sealing sections
74
. The conduits
48
,
50
may act to guide the compression sections
78
linearly toward the sealing sections
74
or a pair of registration ribs
92
may be provided which are received in elongate slots
94
in the cavity
70
. In any event, it will be seen that rotating the compression nut
86
in a tightening direction drives the compression sections
78
linearly downwardly thereby compressing the rubber sealing sections
74
against the inside of the cavity
70
and against the outside of the spooled tubing strings
48
,
50
. This provides a seal against produced formation gas or liquid from passing out the top of the wellhead
68
and thereby directs produced formation products through the wing valve
58
to the surface production equipment.
Referring to
FIGS. 8-12
, the injector assembly
22
is shown in more detail and comprises a frame
96
having an ear or clevis
98
connected to the cable
26
and a pair of rails
100
guiding the frame
96
for movement along the mast
16
. The frame
96
also comprises a pair of beams
102
connected to the rails
100
to provide a rectilinear support for a subframe
104
which slides laterally, or horizontally, relative to the mast
16
under control of a hydraulic cylinder
106
.
The subframe
104
comprises a pair of sleeves
108
slidably received on the beams
102
and a plate
110
connected to the sleeves
108
. It will be seen that the hydraulic cylinder
106
connects to the frame
96
and to the plate
110
thereby allowing movement of the subframe
104
in the direction shown by the arrow
112
. This allows lateral positioning of a wheel
114
relative to the wellhead
68
without moving the trailer
12
or mast
16
.
Mounted on the subframe
104
, in a manner more fully pointed out hereinafter, is a housing
116
having therein a gearbox
118
driven by a hydraulic motor
120
having an output shaft
122
driving the gearbox
118
. The gearbox
118
provides a velocity decrease and a torque increase of the motor
120
and includes a cantilevered output shaft
124
coaxial with the input shaft
122
. The output shaft
124
includes a hub
126
. The wheel
114
is mounted on the output shaft
124
, as by captivating the wheel
114
to the hub
126
with suitable fasteners
128
. It will be seen that the wheel
114
is easily removed and replaced by simply unbolting the cap
128
, i.e. no outside bearing must be disassembled or the like.
An important feature of the injector assembly
22
is the ability to measure the torque applied to the wheel
114
. To this end, the housing
116
is not fixed to the plate
110
. Instead, the housing
116
provides a pair of circular flanges or supports
130
which are mounted between a series of rollers
132
supporting the flanges throughout the circumference thereof, i.e. there are at least three and preferably at least four equally spaced rollers
132
supporting the flanges
130
. The rollers
132
are mounted on braces
136
extending from the subframe
104
. One or more articulated links
138
connects the housing
116
to a load measuring device
140
such as a load cell which measures the load on. the housing
116
or a hydraulic cylinder which records the pressure induced by the load on the housing
116
and thereby measures the load on the housing
116
.
Another important feature of the injector assembly
22
is that the wheel
114
may have a multiplicity of grooves. As shown in
FIGS. 8 and 11
, the wheel
114
preferably includes first and second grooves
142
of a predetermined size. Typically, the first and second grooves
142
are of the same size and are used to propel spooled tubing strings
48
,
50
of the same size into the well
28
. In the alternative, the grooves
142
may be of different size. Ideally, the wheel
114
includes additional grooves
144
of a size different than the grooves
142
. This allows the spooled tubing unit
10
to run different sized tubing strings into the well
28
without replacing the wheel
114
.
An important feature of the injector assembly
22
is a chain assembly
146
to apply a force to the tubing strings
48
,
50
to keep them in the grooves
142
as the tubing strings
48
,
50
are being run into the well
28
. The chain assembly
146
applies a frictional grip for the wheel
114
to push the tubing strings
48
,
50
downwardly toward the well
28
. The chain assembly
146
includes a conventional chain
148
having a series of metal rollers
149
connected by links
150
secured by fasteners
152
. One end of the chain
148
is fixed to a bracket
154
connected to the frame of the injector assembly
22
. The other end of the chain
148
connects to a tensioning device, such as a hydraulic cylinder or motor
156
. Retracting the hydraulic motor
156
draws the chain
148
into forcible contact with the tubing strings
48
,
50
thereby keeping the tubing strings
48
,
50
in the grooves
142
,
144
and propelling the tubing strings
48
,
50
into the well
28
.
FIG. 12
is somewhat misleading because it looks like the tubing strings
48
,
50
exit in a nearly horizontal direction. It will be recognized, of course, that the assembly
22
is inclined by the position of the mast
16
so the tubing strings
48
,
50
exit from the assembly
22
and pass nearly vertically into the well
28
. The chain
148
may provide a releasable connection at either end to facilitate threading the tubing strings
48
,
50
over the wheel
114
at the start of a tubing running operation.
Another important feature of the injector assembly
22
is the ability to measure the rotation of the wheel
114
and thereby measure the amount of spooled tubing
48
,
50
run into the well
28
. To this end, a rotational speed sensor
158
is provided to sense the rotational speed of the motor
120
. If the speed of the motor
120
is known, the speed of the wheel
114
can be calculated from the known gear reduction provided by the gearbox
118
and the diameter of the wheel
114
. The length of the tubing strings
48
,
50
run over the wheel
114
can be calculated by multiplying the speed of the wheel
114
by small time increments and then summing the lengths. A display (not shown) is provided at the operator's station on the trailer
12
so the amount of tubing run into the well can be seen by the operator. The display may have an odometer which can be set to zero when the tubing strings
48
,
50
are ready to be run into the well
28
.
Another important feature of the injector assembly
22
is the ability to apply a braking force between the frame
96
and the mast
16
to lock the injector assembly
22
in place. To this end, the mast
16
provides I or H shaped beams
160
over which the frame
96
slides. As shown best in
FIG. 9
, a flange
162
of the beams
160
pass through a guide
164
provided by the rails
100
, thereby supporting the injector assembly
22
on the mast
16
. One or more brake assemblies
166
are provided on the injector assembly
22
and include disc brake caliper pads
168
which are hydraulically forced together to grip the flange
162
and spring loaded toward an open position.
The tubing strings
48
,
50
are housed on spools or storage reels
170
mounted on the trailer
12
. The spools
170
are mounted for rotation to unspool the tubing strings
48
,
50
and suitable motors are provided to rotate the spools
170
and unspool the tubing strings
48
,
50
at the same time the tubing strings
48
,
50
are driven by the wheel
114
into the well
28
.
Operation of the spooled tubing unit
10
of this invention should now be apparent. The trailer
12
is driven to a position where the mast
16
overlies the well
28
. The mast
16
is raised and the assembly
22
is moved downwardly along the mast
16
until the outer circumference of the wheel
114
is substantially vertically above the well
28
. Chains (not shown) or other suitable means are used to tie the assembly
22
to the well
28
. The tubing strings
48
,
50
are spooled off the storage reels or spools
170
, passed through the appropriate groove
142
,
144
in the wheel
114
, under the chain assembly
146
and. downwardly toward the well
28
. The hanger assembly housing
60
is threaded onto the well head
68
, leaving the bushings
74
,
78
out but with the compression nut
86
in place.
Any downhole implement, such as the pump
30
, is attached to the ends of the tubing strings
48
,
50
at a location above ground, i.e. before being run into the well. An important feature of this invention is the ability to make multiple connections above ground rather than having to rely on in-the-well assemblies to make consistently secure connections. The tubing strings
48
,
50
are simultaneously run into the well
28
by operating the motor
120
. This drives the wheel
114
and the frictional forces between the wheel
114
and the tubing strings
48
,
50
propels the tubing strings
48
,
50
downwardly into the well
28
. Simultaneously with driving the wheel
114
, the reels
170
are rotatably driven to propel the tubing strings
48
,
50
toward the injector assembly
22
.
The amount of tubing being run into the well is known from the display (not shown) at the operator's station. When the reading from the odometer shows the tubing
48
,
50
has reached its desired position in the well
28
, the motor
120
is stopped. The compression nut
86
of the hanger assembly
54
is removed and the bushings
74
,
78
placed in the housing
60
. Slips (not shown) are placed onto the outer diameter of the tubing strings
48
,
50
and lowered into the top of the hanger assembly
54
until the load of the tubing strings
48
,
50
are transferred to the hanger assembly
54
. The compression nut
86
is tightened to compress the resilient bushing
78
to seal on the exterior of the tubing strings
48
,
50
. The tubing strings
48
,
50
are connected to suitable surface equipment and controls to begin operation.
Although this invention has been disclosed and described in its preferred forms with a certain degree of particularity, it is understood that the present disclosure of the preferred forms is only by way of example and that numerous changes in the details of operation and in the combination and arrangement of parts may be resorted to without departing from the spirit and scope of the invention as hereinafter claimed.
Claims
- 1. A method of running at least two strings of spooled tubing into a well comprisingproviding first and second spools of first and second spooled tubing strings; simultaneously unwinding the first and second spools and discharging the first and second tubing strings from the spools; simultaneously driving the first and second tubing strings toward the well; and simultaneously passing the first and second tubing strings downwardly into the well.
- 2. The method of claim 1 further comprisingsimultaneously directing the tubing strings from the first and second spools over a rotating wheel having first and second grooves receiving the first and second tubing strings; and gripping the first and second tubing strings in the first and second grooves of the wheel, the step of simultaneously driving the first and second tubing strings comprises simultaneously driving the first and second tubing strings around the wheel.
- 3. The method of claim 2 wherein the step of simultaneously driving the first and second tubing strings around the wheel comprises driving the wheel.
- 4. The method of claim 1 further comprising the step of attaching the first and second spooled tubing strings to a downhole implement and then simultaneously running the first and second tubing strings and the downhole implement into the well.
- 5. A method of working on a well producing hydrocarbons from a formation through perforations in a tubular string comprising simultaneously running at least two strings of spooled tubing into the well to a location adjacent the formation.
- 6. The method of claim 5 further comprising the step of connecting an implement to the two spooled tubing strings and then running the two spooled tubing strings and the implement into the well.
- 7. A method of lifting liquid from a well extending into the earth from the surface and intersecting a hydrocarbon bearing formation by intermittently lifting separate volumes of liquid from the well for increasing the flow of hydrocarbons from the formation, comprisingsimultaneously lowering, into the well, at least a pair of spooled tubing strings having a chamber on the lower ends thereof, the chamber providing a check valve allowing liquid flow into the chamber and preventing liquid flow out of the chamber; injecting, for a limited time period through a first of the spooled tubing strings, pressurized gas into the chamber thereby pressurizing the chamber and closing the check valve; lifting, in response to the injected pressurized gas and during the limited time period, liquid in the chamber out of the well through a second of the spooled tubing strings, the first and second tubing strings being located outside each other and in fluid isolation from each other within the well except through the chamber; and producing gaseous hydrocarbons from the formation though the well outside the first and second spooled tubing strings.
- 8. The method of claim 7 wherein the chamber is lowered into the well to a location below the hydrocarbon formation.
- 9. The method of claim 7 wherein the well includes a string of pipe cemented in the earth to a depth below the hydrocarbon formation and the well communicates with the formation through a series of perforations, the chamber being lowered into the well to a location below the perforations.
- 10. Apparatus for simultaneously running at least two strings of spooled tubing into a well, comprisingan assembly for receiving at least a pair of spools having thereon first and second strings of spooled tubing; and an assembly for frictionally gripping the first and second spooled tubing strings and propelling the same downwardly toward the well including a wheel having a first circumferential groove for receiving the first spooled tubing string and a second circumferential groove for receiving the second spooled tubing string and an assembly for rotatably driving the wheel in a tubing advancing direction whereby rotation of the wheel simultaneously propels the first and second spooled tubing strings toward the well.
- 11. The apparatus of claim 10 wherein the first and second grooves are of a predetermined size and further comprising third and fourth grooves of a different predetermined size whereby a first pair of spooled tubing strings of a predetermined size may be run in a well and then a second pair of spooled tubing strings of a different predetermined size may be run in a well without replacing the wheel.
- 12. The apparatus of claim 10 wherein the assembly for rotatably driving the wheel comprises a motor, a gearbox driven by the motor having an output shaft, the wheel being mounted onto the output shaft.
- 13. The apparatus of claim 12 wherein the assembly for rotatably driving the wheel comprises a motor, a gearbox driven by the motor for driving the wheel and an assembly measuring reaction torque provided by the motor.
- 14. The apparatus of claim 13 wherein the reaction torque measuring assembly comprises a first support, a second support movably mounted on the first support, the motor and gearbox being carried by the second support and a load sensor acting between the first and second supports for measuring the reaction force between the first and second supports.
- 15. The apparatus of claim 10 further comprising an assembly for measuring rotation of the wheel and thereby measuring the amount of spooled tubing run into the well.
- 16. The apparatus of claim 10 further comprising a mast for elevating the frictional gripping assembly above a well and an assembly mounting the frictionally gripping assembly comprising a frame and an assembly mounting the wheel on the frame for horizontal adjusting movement relative to the mast.
- 17. The apparatus of claim 16 further comprising an assembly mounting the mast for pivotal movement about a horizontal axis.
- 18. Apparatus for running spooled tubing into a well, comprisingan assembly for receiving at least one spool having thereon a string of spooled tubing; an injector assembly for frictionally gripping the spooled tubing string and propelling the same downwardly toward the well including a wheel having a circumferential groove for receiving the spooled tubing string; an assembly extending at least partially around the circumferential groove for applying force to the tubing string and maintaining the tubing string in the groove; an assembly for tensioning the force applying assembly; and an assembly for rotatably driving the wheel in a tubing advancing direction whereby rotation of the wheel propels the spooled tubing string toward the well including a motor, a gearbox driven by the motor and having an output shaft, the wheel being mounted on the output shaft.
- 19. The apparatus of claim 18 wherein the motor includes an output shaft concentric with the gearbox output shaft.
- 20. The apparatus of claim 18 further comprising an assembly for measuring pull in the tubing string.
- 21. The apparatus of claim 18 further comprising an assembly for measuring rotation of the wheel and thereby measuring the amount of spooled tubing run into the well.
- 22. The apparatus of claim 18 wherein the output shaft is cantilevered from the gearbox and the wheel is mounted on the end of the cantilevered shaft so the wheel can be easily removed and replaced.
- 23. The apparatus of claim 18 wherein the injector assembly comprises a frame and further comprising an assembly for elevating the injector assembly above a well including a mast having a length dimension and further comprising an assembly for moving the frame along the mast parallel to the length dimension.
- 24. The apparatus of claim 18 wherein the injector assembly comprises a frame and further comprising an assembly for elevating the injector assembly above a well including a mast having a length dimension and a width dimension transverse to the length dimension and further comprising an assembly for moving the wheel parallel to the width dimension.
- 25. Apparatus for running spooled tubing into a well, comprisingan assembly for receiving at least one reel having thereon a string of spooled tubing; an injector assembly for frictionally gripping the spooled tubing string and propelling the same downwardly toward the well including a frame having a wheel thereon providing a circumferential groove for receiving the spooled tubing string, the wheel being mounted on the frame for horizontal adjusting movement; and an assembly for rotatably driving the wheel in a tubing advancing direction whereby rotation of the wheel propels the spooled tubing string toward the well.
- 26. Apparatus for running spooled tubing into a well, comprisingan assembly for receiving at least one reel having thereon a string of spooled tubing; and an assembly for frictionally gripping the spooled tubing string and propelling the same downwardly toward the well including a wheel having at least two circumferential grooves of different size for receiving spooled tubing strings of different size and an assembly for rotatably driving the wheel in a tubing advancing direction whereby rotation of the wheel propels a spooled tubing string toward the well.
US Referenced Citations (17)