Information
-
Patent Grant
-
6764436
-
Patent Number
6,764,436
-
Date Filed
Saturday, January 11, 200321 years ago
-
Date Issued
Tuesday, July 20, 200420 years ago
-
CPC
-
US Classifications
Field of Search
US
- 493 122
- 493 123
- 493 120
- 493 125
- 493 183
- 493 180
- 493 182
-
International Classifications
-
Abstract
A case is gripped by its side panel by suction cups mounted on a squaring arm and rotated out of a magazine into contact with a squaring rail, which forces the case into a squared configuration as the case rotates into position between two drive belts, one fixed, and one with a gate-like swinging section which is rotated open. The bottom minor flaps are then closed by minor flap folders as the swinging belt section rotates closed, gripping the case. The drive belts then convey the case out of the squaring area, over flap ploughs which close the bottom major flaps. The squaring arm, fixed drive belt, and rear minor flap folder are mounted to a carrier. The front minor flap folder and major flap ploughs are mounted to a second carrier. The adjustment mechanism of both carriers is coupled to the adjustment mechanism of the magazine height.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
Not Applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
DESCRIPTION OF ATTACHED APPENDIX
Not Applicable
BACKGROUND OF THE INVENTION
This invention relates to the field of packaging machinery, particularly machines for erecting or squaring cases and folding the bottom flaps in preparation for filling and closing. The cases are typically shipping cases into which single or multiple articles are placed for storage and transport to retailers or end users. These machines typically contain a quantity of identical cases, held in a magazine, which are removed, squared, and transported, one at a time, out of the machine.
Known machinery of this type currently in use typically utilizes suction cups to grip the case, then extract it from the magazine and manipulate it into a squared configuration using various combinations of reciprocating linear and/or rotary motions. The bottom minor flaps are then closed by flap folding mechanisms. The bottom major flaps may also be closed by similar mechanisms, or by stationary ploughs which force the major flaps closed as the case is conveyed out of the squaring area. One common conveying means is a reciprocating carrier, traveling along a linear path. This carrier may contain the extracting and squaring means, and may drive the case from behind or by the gripped sides of the case. Another common conveying means consists of a pair of rotating side drive belts which the case is inserted between after it is squared.
There are generally two basic configurations for this type of machinery, determined by the path taken by the cases as they move through the machine. The first is an “L”-shaped configuration, wherein the case is extracted from the magazine and conveyed along a path at a ninety degree angle to the flow of cases from the magazine. The second is an “in-line” configuration, wherein the case is extracted from the magazine and conveyed along a path common to or along the same line as the flow of cases from the magazine. With this type of configuration, the cases “flow through” the machine.
These machines are adjustable to handle a variety of case sizes, within a specified range. There are usually several adjustments that must be made during a changeover from one case size to another. These adjustments include magazine height (to compensate for varying bottom flap length), left and right magazine side guide position, magazine case top support position, squaring mechanism position, bottom flap kicker positions, and conveying means side guide positions. These adjustments are typically made individually, using scales mounted on the mechanisms and measured dimensions of the case, or the case itself as a gauge. Thus, a typical case size changeover may involve as many as nine individual adjustments.
Examples of the previously described machines include the following U.S. Pat. Nos. Re. 27631; 4,439,174; 3,739,696; 4,627,830; 4,632,666; 4,285,679 and 5,156,582.
As can be seen in the prior art, many of the mechanisms used in current machines are complex and elaborate, making them more expensive to manufacture and difficult to adjust and maintain. These machines use some form of reciprocating linear motion in the squaring and/or conveying operations. As opposed to reciprocating rotary mechanisms, reciprocating linear mechanisms are typically more expensive to construct due to the cost of linear bearings and substantial structure required in order to achieve stability and reliability. Due to increased mass, reciprocating linear mechanisms typically require more area within the machine, more energy to operate, and are more limited in terms of operating speed than reciprocating rotary mechanisms.
Many of the prior art machines are of the “L” configuration, which typically occupies more floor space than the “in-line” configuration machine, and utilizes this floor space less efficiently. The “L” configuration also deems necessary the offering of left-hand and right-hand models to accommodate customers differing layout requirements.
As detailed earlier, most prior art machines have numerous adjustments which must be made individually, which leads to time-consuming and complicated changeovers. Additionally, the accuracy of these adjustments is difficult to achieve and replicate, which can mean “debugging” the machine after each changeover.
OBJECTS AND ADVANTAGES
The primary object of the invention is to provide a case erector that is mechanically simple, with the minimum number of moving parts.
Another object of the invention is to provide a case erector where simple rotary motions perform all the necessary functions.
Another object of the invention is to provide a case erector that is relatively inexpensive to manufacture.
A further object of the invention is to provide a case erector having the preferable “in-line” magazine configuration and a relatively small footprint.
Yet another object of the invention is to provide a case erector that allows for simple mechanical coupling of several changeover adjustments, meaning simpler changeovers with less steps and better accuracy.
Other objects and advantages of the present invention will become apparent from the following descriptions, taken in connection with the accompanying drawings, wherein, by way of illustration and example, an embodiment of the present invention is disclosed.
BRIEF SUMMARY OF THE INVENTION
In accordance with a preferred embodiment of the invention, there is disclosed a mechanism for squaring flattened case blanks, folding the bottom flaps and delivering them in preparation for use. A magazine section contains a plurality of flattened case blanks, each case blank having a first major side panel, a first outer folded corner adjacent to the first major side panel, a second outer folded corner on the opposite end of the case blank from the first outer folded corner, two bottom major flaps, and two bottom minor flaps. A pivotally mounted arm with suction cups attached grips the lead case blank by the first major side panel, leaving the remaining three side panels free to rotate about its four corners. A curved structure is mounted in the path of the rotating case blank in a position where it will making contact with the second outer folded corner. The curved structure is formed in such a manner that it causes the distance between the outer folded corners to gradually decrease as the case blank rotates. The case blank is forced into a squared configuration as it reaches 90 degrees of rotation.
The bottom minor flaps are then folded by flap kickers as the major side panels of the case are gripped between two drive belts, one stationary, and one with a gate-like swinging section. The drive belts convey the case over major flap ploughs, which close the bottom major flaps, and out of the machine.
BRIEF DESCRIPTION OF THE DRAWINGS
The drawings constitute a part of this specification and include exemplary embodiments to the invention, which may be embodied in various forms. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged to facilitate an understanding of the invention.
FIG. 1
is a perspective view of the invention.
FIGS. 2A through 2F
are a first set of sequential perspective views of the steps involved in one cycle of the machine.
FIGS. 3A through 3F
are a second set of sequential perspective views of the steps involved in one cycle of the machine.
FIG. 4A
is a detailed perspective view of the adjustment mechanisms of the invention.
FIG. 4B
is a detailed perspective view of the magazine section of the invention.
FIG. 5A
is a detailed perspective view of the flap-folding mechanisms of the invention in their starting positions.
FIG. 5B
is a detailed perspective view of the flap-folding mechanisms of the invention in their actuated or “flap-folded” positions.
FIG. 6A
is a detailed perspective view of the squaring arm and drive belt mechanisms of the invention in their starting positions.
FIG. 7A
is a detailed perspective view of the squaring arm and drive belt mechanisms of the invention in their actuated or “case-squared-and-gripped” positions.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Detailed descriptions of the preferred embodiment are provided herein. It is to be understood, however, that the present invention may be embodied in various forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present invention in virtually any appropriately detailed system, structure or manner.
Turning first to
FIG. 1
, there is shown a machine illustrating the preferred embodiment of the instant invention. A frame
101
has mounted upon it an adjuster assembly
110
, a magazine assembly
111
, a rear flap kicker assembly
112
, a front flap kicker assembly
113
, and a squaring and conveying assembly
114
.
Turning to
FIGS. 1 and 4B
, there is shown a flattened case blank group
100
, which consists of a plurality of flattened case blanks. A lead case blank
94
which has a minimum of a first outer folded corner
94
C, second outer folded corner
94
A, first major side panel
94
B, bottom major flaps
94
E, and bottom minor flaps
94
D is positioned for processing. The case blank group
100
is contained in a magazine, well known in this field and functionally illustrated by the magazine assembly
111
. A magazine case support plate
92
represents the support means of the case blank group
100
. A right magazine side rail
91
represents a fixed case guide, which is attached to two magazine side rail supports
90
, which are fixedly attached to the case support plate
92
. A left magazine side rail
93
represents an adjustable case guide, which is attached to two magazine side rail supports
90
, which are adjustably attached to the case support plate
92
. In order for the magazine assembly
111
to accommodate cases of different widths and lengths, the left magazine side rail
93
is adjusted laterally towards or away from the right magazine side rail
91
via an adjustment mechanism (not shown). The case blank group
100
is typically driven forward by one of several types of feeding means well known in this field (not shown) as the lead case blank is removed.
Turning to
FIGS. 5A and 5B
, the rear flap kicker assembly
112
and front flap kicker assembly
113
can be seen in detail.
FIG. 5A
shows the assemblies in their starting positions, and
FIG. 5B
shows the assemblies in their actuated or “flap-folded” positions. The rear flap kicker assembly
112
is attached to the underside of a fixed belt horizontal support
80
via an adjustment mechanism (not shown) that allows it to be moved laterally towards or away from the squared case blank
94
. The assembly
112
consists of a rear flap kicker
43
, which is attached to and free to rotate about a rear kicker pivot shaft
54
, which is attached to a rear kicker carrier
44
. A rear kicker cylinder support
40
is attached to the rear kicker carrier
44
and a rear kicker air cylinder
41
is attached to the support
40
in a manner that allows it to pivot. The cylinder
41
has a rear kicker cylinder rod end
42
attached to it, which is attached to the kicker
43
in a manner that allows it to pivot. As the rod of the cylinder
41
extends, the kicker
43
is rotated upward about the shaft
54
until it reaches the position illustrated in
FIG. 5B
, wherein, as will be shown, it will have folded the rearward bottom minor flap
94
D of the case being processed.
The front flap kicker assembly
113
consists of a front flap kicker
50
, which has attached to it a front kicker pivot shaft
48
, which is attached to and free to rotate within two front kicker support brackets
49
, which are attached to two flap kicker carrier tubes
38
shown in
FIG. 1. A
front kicker cylinder support
45
is attached to one of the tubes
38
, and a front kicker cylinder
46
is attached to the support
45
in a manner that allows it to pivot. The cylinder
46
has a front kicker cylinder rod end
47
attached to it, which is attached to the kicker
50
in a manner that allows it to pivot. As the rod of the cylinder
46
extends, the kicker
50
is rotated upward as its shaft
48
rotates within the brackets
49
until it reaches the position illustrated in
FIG. 5B
, wherein, as will be shown, it will have folded the forward bottom minor flap
94
D of the case being processed.
A plough support bracket
51
is mounted on the tubes
38
and has a right flap plough
52
and a left flap plough
53
attached to it. The ploughs
52
and
53
are positioned to force the bottom major flaps
94
E closed as the case is conveyed past them.
Turning to
FIGS. 6A and 7A
, the squaring and conveying assembly
114
can be seen in detail.
FIG. 6A
shows the assembly in its starting position and
FIG. 7A
shows the assembly in its actuated or “case-squared-and-gripped” position.
A fixed belt support carrier
75
has attached to it two fixed belt vertical supports
74
, to which the support
80
is attached. Mounted under one end of the support
80
is a motor, represented by a belt drive motor
65
, which has a belt drive pulley
64
attached to its output shaft. Mounted on the end of the support
80
, opposite the end to which the motor
65
is attached, is an idler pulley axle
60
, which has an idler pulley
61
attached to it in a manner that allows it to rotate. A fixed case drive belt
63
is threaded around the pulleys
61
and
64
, and rotates counterclockwise about them when driven by the motor
65
.
The frame
101
has two swinging belt vertical supports
66
attached to it, to which a swinging belt horizontal support
72
is attached. Mounted under one end of the support
72
is a motor, represented by a belt drive motor
65
, which has a belt drive pulley
64
attached to its output shaft. A swing arm support shaft
71
is attached to the support
72
in a manner that allows it to pivot. A belt swing arm
62
and a swing arm control arm
70
are attached to the shaft
71
. A swing arm idler pulley axle
60
A is mounted on the end of the arm
62
, opposite the end which is attached to the shaft
71
. An idler pulley axle
60
is mounted to the support
72
adjacent to the shaft
71
. The axles
60
,
60
A, and the top end of shaft
71
each have an idler pulley
61
attached to them in a manner that allows the pulleys
61
to rotate. A swinging case drive belt
68
is threaded around the pulleys
61
and
64
, and rotates clockwise about them when driven by the motor
65
. A case squaring rail
59
, which is a fixed curved member, is attached to the top of support
72
, and has attached to it a case retention spring
73
, which may be a flat piece of spring steel. Attached to the frame
101
is a swing arm cylinder support
67
, which has a swing arm cylinder
68
attached to it in a manner that allows it to pivot. The cylinder
68
has a swing arm cylinder rod end
69
attached to it which is attached to the arm
70
in a manner that allows it to pivot. As the rod of the cylinder
68
extends, arm
70
, shaft
71
, arm
62
, and all attached elements including the belt
58
are rotated clockwise about the axis of rotation of shaft
71
until they reach the position illustrated in FIG.
7
A.
Attached to the support
80
is a squaring arm support bracket
82
, to which a squaring arm pivot shaft
81
is attached in a pivotally mounted manner. The pivot shaft
81
has attached to it a squaring arm control arm
79
and a squaring arm
84
, which has attached to it two suction cups
85
. The suction cups
85
communicate with a vacuum source (not shown), possibly through a hose connected to the arm
84
. Attached to the support
80
is a squaring arm cylinder support bracket
76
, which has a squaring arm cylinder
77
attached to it in a manner that allows it to pivot. The cylinder
77
has a squaring arm cylinder rod end
78
attached to it, which is attached to the arm
79
in a manner that allows it to pivot. As the rod of the cylinder
77
extends, arm
79
, shaft
81
, arm
84
, and cups
85
are rotated counterclockwise about the axis of rotation of shaft
81
, until they've rotated 90 degrees to reach the position illustrated in FIG.
7
A.
The cylinders
41
,
46
,
68
, and
69
are of the pneumatically actuated type. The motors
65
may be of a servo type motor. These devices, as well as the means for controlling and synchronizing their operation (not shown) are all well known in this field.
Turning to
FIGS. 1 and 4A
, there is shown the adjuster assembly
110
, which facilitates the simultaneous mechanically linked or coupled adjustment of the height of magazine assembly
111
, as well as the horizontal positions of elements of the front flap kicker assembly
113
and the squaring and conveying assembly
114
. Two right-hand threaded horizontal adjustment shafts
22
, mounted in the frame
101
in a manner that allows them to rotate, are each screwed through two right-hand tapped horizontal adjustment blocks
23
. Each shaft
22
has attached at one end a right-hand tapped nut
24
, and at the other end a large horizontal adjustment sprocket
21
. Two left-hand threaded horizontal adjustment shafts
25
, mounted in the frame
101
in a manner that allows them to rotate, are each screwed through two left hand tapped horizontal adjustment blocks
26
. Each shaft
25
has attached at one end a left-hand tapped nut
35
, and at the other end a small horizontal adjustment sprocket
27
. A horizontal adjustment chain
20
is threaded around and engaged with the sprockets
21
and
27
. One of the shafts
22
has a bevel gear
28
attached to it. An adjustment transfer shaft support
37
is attached to the frame
101
and supports an adjustment transfer shaft
30
in a manner that allows it to rotate. The shaft
30
has a second gear
28
attached to it. The gear
28
attached to the shaft
22
meshes with the gear
28
attached to the shaft
30
. Three right-hand threaded vertical adjustment shafts
32
and a left-hand threaded vertical adjustment shaft
34
are attached to the frame
101
via four flange bearings
36
. The shafts
32
and
34
are screwed through two tapped magazine support bars
33
. Each of the shafts
30
,
32
and
34
has a vertical adjustment sprocket
29
attached to it. A vertical adjustment chain
31
is threaded around and engaged with the five sprockets
29
.
Turning to
FIG. 4A
, in order to adjust the machine for a larger case, one of the nuts
24
is rotated clockwise using a wrench (not shown), causing the shafts
22
and
25
to rotate simultaneously as they are driven by the sprockets
21
and
27
and the chain
20
. The shafts
25
rotate counterclockwise and at twice the rate of the shafts
22
, due to the sprockets
21
having twice the teeth of the sprockets
27
. The blocks
23
and
26
travel laterally on shafts
22
and
25
away from the sprockets
21
and
27
, the blocks
26
traveling at twice the rate of the blocks
23
. The shaft
30
is simultaneously rotated counterclockwise via the gears
28
, causing the sprockets
29
to rotate via the chain
31
. The shafts
32
are caused to rotate clockwise and the shaft
34
is caused to rotate counter clockwise, causing the bars
33
to travel downwards on shafts
32
and
34
at the same rate of travel as the blocks
23
.
Attached to the blocks
26
is the carrier
75
, which in turn has attached to it the components described earlier, including the drive belt
63
and the squaring arm
84
. As the adjustment continues, the drive belt
63
travels away from the drive belt
58
. When the distance between the belts
58
and
63
equals the width of the case blank
94
to be processed, this adjustment is complete. The squaring arm
84
is simultaneously automatically positioned for proper orientation with the lead case blank
94
. Attached to the blocks
23
are the carrier tubes
38
, which in turn have attached to them the front flap kicker assembly
113
. Due to the mechanical relationship between the blocks
23
and
26
, the position of the front flap kicker assembly
113
is simultaneously automatically maintained centered between the belts
58
and
63
as the adjustment is made.
As the machine is adjusted to process a case blank
94
of a different width, the folded bottom of the case blank
94
must be maintained at a constant horizontal level. The length of the bottom flaps
94
D and
94
E increases at half the rate of the width of the case blank
94
. Thus, the horizontal level of the magazine assembly
111
must be lowered at half the rate of travel of the drive belt
63
to maintain the folded bottom of the case blank
94
at the same horizontal position regardless of the case width. The magazine assembly
111
is mounted on top of the bars
33
, which are the means for vertical adjustment via which the magazine assembly
111
is affixed to the frame
101
. Due to the mechanical relationship between the blocks
26
and the bars
33
, the position of the magazine assembly
111
is simultaneously automatically maintained at the proper horizontal level as the adjustment is made.
The left magazine side rail
93
is adjusted via the adjustment mechanism (not shown) mentioned earlier to accommodate the overall width of the flattened case blank
94
.
The rear flap kicker assembly
112
is adjusted towards or away from the squared case blank
94
, via the adjustment mechanism (not shown) mentioned earlier. The rear flap kicker assembly
112
is positioned such that the rear flap kicker
43
is adjacent to the rear bottom minor flap
94
D of the squared case blank
94
.
At this point, the machine has been changed over and is ready to run the newly selected size case blank
94
.
FIGS. 2A-2F
and
FIGS. 3A-3F
show the steps involved in one complete cycle of the machine.
Turning to
FIGS. 2A and 3A
, the machine is shown with all mechanisms in their starting positions. The cycle begins with activation of the vacuum source (not shown), which applies a vacuum to the suction cups
85
, the case-gripping means which in turn grips the first major side panel
94
B of the lead case blank
94
.
Turning to
FIGS. 2B and 3B
, in the next step of the cycle, the rod of the squaring arm cylinder
77
extends as described earlier and the squaring arm
84
begins rotating counterclockwise (shown approximately halfway through its travel), bringing with it the lead case blank
94
which is held by the suction cups
85
. As this occurs, the outer corner
94
A comes into contact with the internal vertical surface of the squaring rail
59
. Do to the curved shape of the rail
59
, the distance between its internal vertical surface and a vertical plane represented by the outer corner
94
C gradually decreases as the case blank
94
rotates. The outer corner
94
A is gradually forced towards the outer corner
94
C, causing the case blank
94
to expand into a parallelogram.
Turning to
FIGS. 2C and 3C
, the squaring arm
84
has reached the end of its travel at 90 degrees of rotation and the lead case blank
94
has been forced into a rectangular or “squared” configuration. The outer corner
94
A travels beyond the end of the squaring rail
59
and into contact with the case retention spring
73
, which retains the case blank
94
in its current position against its tendency to return to its flattened state. The major side panel
94
B is brought into contact with the drive belt
63
.
Turning to
FIGS. 2D and 3D
, in the next step of the cycle, the rods of the kicker cylinders
41
and
46
extend, rotating the flap kickers
43
and
50
, as described earlier, closing the front and rear bottom minor flaps
94
D.
Turning to
FIGS. 2E and 3E
, in the next step of the cycle, the rod of the swing arm cylinder
68
extends, rotating the arm
70
, and all attached elements including the belt
58
, as described earlier, until the drive belt
58
rests against the major side panel opposite the first major side panel
94
B. At this point, the case blank
94
is gripped between the gate-like swinging section of drive belt
58
and the fixed case drive belt
63
, and is ready to be conveyed by drive belts
58
and
63
.
Turning to
FIGS. 2F and 3F
, in the next step of the cycle, the belt drive motors
65
are energized simultaneously, causing the drive belts
58
and
63
to rotate as described earlier. The case blank
94
is conveyed by the drive belts
58
and
63
, towards the belt drive motors
65
. The case blank
94
forces the case retention spring
73
to deflect out of its path. The bottom major flaps
94
E of the case blank
94
are carried into and over the flap ploughs
52
and
53
, which force them to fold upwards.
As the case blank
94
is conveyed past and clear of the squaring arm
84
, the rod of the squaring arm cylinder
77
retracts and rotates the squaring arm
84
, and all attached elements, clockwise back to their starting positions. As the case blank
94
is conveyed past and clear of the case retention spring
73
, the rod of the swing arm cylinder
68
retracts, rotating the arm
70
and all attached elements, including the belt
58
, counterclockwise back to their starting positions. The rods of the kicker cylinders
41
and
46
retract, rotating the flap kickers
43
and
50
back to their starting positions. The machine has now returned to the state shown in
FIGS. 2A and 3A
and is ready for another cycle.
While the invention has been described in connection with a preferred embodiment, it is not intended to limit the scope of the invention to the particular form set forth, but on the contrary, it is intended to cover such alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.
Claims
- 1. A method for squaring flattened case blanks in preparation for use comprising the steps of:providing a plurality of flattened case blanks, each case blank having a minimum of a first major side panel, a first outer folded corner adjacent to said first major side panel, a second outer folded corner on the opposite end of the case blank from said first outer folded corner, two bottom major flaps, and two bottom minor flaps; gripping said first major side panel of the lead case blank of said plurality of flattened case blanks, leaving the remaining three side panels free to rotate about the axes represented by the four folded corners of said lead case blank; rotating said first major side panel and subsequently, said lead case blank, away from said plurality of flattened case blanks about an axis which is parallel to and adjacent to a line represented by said first outer folded corner of said lead case blank; and putting the edge of said lead case blank, comprised of said second outer folded corner, into contact with a fixed curved member as said first major side panel is rotated, causing the distance between said outer folded corners to gradually decrease until said lead case blank is forced into a squared configuration as the degree of rotation of said first major side panel reaches substantially 90 degrees.
- 2. A method for squaring flattened case blanks in preparation for use as claimed in claim 1 further comprising the step of folding the bottom major and minor flaps of the squared lead case blank.
- 3. A method for squaring flattened case blanks in preparation for use as claimed in claim 2 further comprising the step of conveying said squared lead case blank out of the squaring area.
- 4. A mechanism for squaring flattened case blanks in preparation for use comprising:a plurality of flattened case blanks, each case blank having a minimum of a first major side panel, a first outer folded corner adjacent to said first major side panel, a second outer folded corner on the opposite end of the case blank from said first outer folded corner, two bottom major flaps, and two bottom minor flaps; a first means for gripping the lead case blank of said plurality of flattened case blanks by said first major side panel of said lead case blank, leaving the remaining three side panels free to rotate about the axes represented by the four corners of said lead case blank; a second means for rotating said first major side panel and subsequently, said lead case blank, away from said plurality of flattened case blanks about an axis which is parallel to and adjacent to a line represented by said first outer folded corner of said lead case blank adjacent to said first major side panel; and a structure, placed in the path of the rotating lead case blank and making contact with said second outer folded corner of said rotating lead case blank, formed in such a manner that it causes the distance between said outer folded corners to gradually decrease as said rotating lead case blank rotates until said rotating lead case blank is forced into a squared configuration as the degree of rotation of said first major side panel reaches substantially 90 degrees.
- 5. A mechanism for squaring flattened case blanks in preparation for use as claimed in claim 4 wherein said first means comprises suction cups and a vacuum source.
- 6. A mechanism for squaring flattened case blanks in preparation for use as claimed in claim 5 wherein said second means comprises a pivotally mounted arm.
- 7. A mechanism for squaring flattened case blanks in preparation for use as claimed in claim 6 further comprising a member with a third means for horizontal adjustment to which said second means is affixed, and a member with a fourth means for vertical adjustment by which said plurality of flattened case blanks is supported, said third means being mechanically coupled to said fourth means.
- 8. A mechanism for squaring flattened case blanks in preparation for use as claimed in claim 7 further comprising a fifth means for closing said bottom major and minor flaps of the squared case.
- 9. A mechanism for squaring flattened case blanks in preparation for use as claimed in claim 8 further comprising a sixth means for conveying said squared case out of the squaring area.
- 10. An apparatus for squaring flattened case blanks in preparation for use comprising:a magazine, affixed to a frame via a means for vertical adjustment, containing a plurality of flattened case blanks, each case blank having a minimum of a first major side panel, a first outer folded corner adjacent to said first major side panel, a second outer folded corner on the opposite end of the case blank from said first outer folded corner, two bottom major flaps, and two bottom minor flaps; a pivotally mounted arm, affixed to a horizontal carrier adjustably affixed to said frame, the adjustment means of which is mechanically linked to the means for vertical adjustment of the height of said magazine, for removal of said lead case blank in said magazine, said pivotally mounted arm rotating about an axis which is parallel to and adjacent to a line represented by said first outer folded corner of said lead case blank; a case-gripping means comprising suction cups and a vacuum source, positioned to grip said first major side panel, affixed to said pivotally mounted arm; a member, affixed to said frame on the side of said lead case blank opposite the side to which said pivotally mounted arm is affixed, formed in such a manner that a plane representing its internal vertical surface is perpendicular to the face of said lead case blank at the end adjacent to said lead case blank and parallel to said face of said lead case blank at the opposite end, which said lead case blank makes contact with and is squared by as said lead case blank is rotated away from said magazine by said pivotally mounted arm; bottom flap-folding means to close said bottom major and minor flaps of the squared case; and means for conveying said squared case out of the squaring area comprising a first drive belt, positioned to contact said first major side panel of said squared case, affixed to said horizontally adjustable carrier on which said squaring arm is mounted, and a second drive belt, containing a gate-like swinging section, positioned to contact the major side panel opposite said first major side panel of said squared case, affixed to said frame.
US Referenced Citations (21)