Combustion systems typically include a fuel source and oxidant source. The fuel and oxidant are mixed together in a combustion chamber and a combustion reaction is initiated and sustained. The heat from the combustion reaction can be used to generate electricity, to heat materials in industrial processes, to drive endothermic chemical reactions, and many other applications. The characteristics of a combustion reaction determine how effectively these purposes can be carried out. It is desirable to be able to manipulate a combustion reaction in a selected manner to improve the effectiveness of the combustion reaction.
One embodiment is a combustion system including a fuel source and burner for initiating and maintaining a combustion reaction in a combustion volume. An ionizer is positioned adjacent the combustion reaction, separated from the combustion reaction by a gap including a dielectric gas. The ionizer includes an inner electrode coupled to a high voltage power source. The inner electrode is covered by a dielectric body. An electrode is positioned on an outer surface of the dielectric body and electrically insulated from the inner electrode by the dielectric body. The electrode is nevertheless capacitively coupled to the inner electrode. When the power source supplies a high voltage to the inner electrode, a high voltage is similarly induced on the electrode via the capacitive coupling. The high voltage on the electrode can be used to manipulate a characteristic of the combustion reaction.
In one embodiment, the combustion system includes a counter electrode positioned in or near the combustion reaction. The counter electrode is coupled to the power supply and configured to receive a second voltage from the power supply. The second voltage is imparted to the combustion reaction by the counter electrode, which is electrically coupled to the combustion reaction. In one embodiment, the second voltage is ground. By applying respective voltages to the counter electrode and the inner electrode, the combustion reaction can be manipulated to obtain a desired effect.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. Other embodiments may be used and/or other changes may be made without departing from the spirit or scope of the disclosure.
The high voltage power supply 116 can apply a periodic voltage signal to the inner electrode 112 via the first voltage output node 118. The periodic voltage signal can be selected to cause ejection of electrical charges between the one or more outer electrodes 114 and a dielectric gap 120 disposed between the outer electrodes 114 and the combustion reaction 110. In some embodiments, the dielectric gap 120 includes a gas that acts as a dielectric to prevent direct electrical continuity between the combustion reaction 110 and the outer electrodes 114. In some embodiments, a source of cool gas can maintain a flow of cool gas in the dielectric gap 120. For example, the cool gas can include combustion air. In some embodiments, the ejection of electrical charges can be periodic and synchronous with the periodic voltage.
The periodic voltage signal can include a first portion characterized by a positive voltage. The outer electrodes 114 can receive electrons from the dielectric gap 120 during the positive voltage portion of the periodic voltage signal, resulting in ejection of a positive charged particle. The periodic voltage signal can include a second portion characterized by a negative voltage. The outer electrode 114 can eject electrons into the dielectric gap 120 during the negative voltage portion of the periodic voltage signal.
The high voltage power supply 116 can be configured to output a periodic voltage signal having a peak-to-peak difference of 40,000 volts or more. In some embodiments, the high voltage power supply 116 can be configured to output a periodic voltage signal having a peak-to-peak difference of 100,000 volts or more. Optionally, the high voltage power supply 116 can apply an asymmetric waveform including a first portion having one polarity configured to eject charged particles of the same polarity, and a second portion of opposite polarity at a voltage insufficient to eject charged particles of the opposite polarity. Moreover, as will be described below, the ionizer 101 can be structured to preferentially eject charged particles having a selected polarity (e.g., by doping the outer electrodes 114).
The periodic voltage signal can include an alternating current (AC) voltage waveform. Additionally or alternatively, the periodic voltage signal can include a direct current (DC) chopped voltage waveform. The DC chopped voltage waveform can be DC offset from voltage ground. The DC chopped voltage waveform can include a square or a sawtooth waveform, for example.
In one embodiment, the dielectric body 104 can include fused quartz. Alternatively, another suitable dielectric material can be used for the dielectric body 104.
In one embodiment, the conductive combustion support structure 124 is a fuel nozzle configured to emit fuel and hold the combustion reaction 110. Alternatively, the conductive combustion support structure 124 can include a flame holder disposed adjacent to or in a fuel jet and configured to hold the combustion reaction 110. The conductive combustion support structure 124 can be disposed for at least periodic electrical continuity with the combustion reaction 110 by which a voltage can be imparted to the combustion reaction 110 from the high voltage power supply 116. The conductive combustion support structure 124 can receive ground voltage, or another voltage signal, from the high voltage power supply 116 via the second voltage output node 122. Additionally or alternatively, the conductive combustion support structure 124 can be electrically isolated from electrical ground.
In various embodiments, the inner electrode 112 can include a solid conductor, a metal mesh, a stranded structure, stainless steel, and/or a superalloy such as Inconel.
The one or more outer electrodes 114 can be shaped to cause an electric field curvature in the dielectric gap 120 disposed between the outer electrode 114 and the combustion reaction 110. In some embodiments, the one or more outer electrodes 114 can be shaped to have a lateral extent less than about 0.10 inch. In some embodiments, the one or more outer electrodes 114 can be shaped to have a lateral extent less than about 0.02 inch in at least one dimension along the outside surface 108 of the dielectric body 104. The one or more outer electrodes 114 can include a metal, stainless steel, and/or Inconel.
The one or more outer electrodes 114 can include a p-doped semiconductor. The one or more p-doped semiconductor electrodes 114 can be configured to receive electrons from the dielectric gap 120 adjacent to the inner electrode 112 during a time interval when the inner electrode 112 is held at a positive voltage. Additionally or alternatively, the one or more p-doped semiconductor electrodes 114 can be configured to minimize an ejection of electrons to the dielectric gap 120 adjacent to the inner electrode 112 during a time interval when the inner electrode 112 is held at a negative voltage. Additionally or alternatively, the one or more p-doped semiconductor electrodes 114 can be configured to eject positive charges to a dielectric gap adjacent to the inner electrode 112 during a time interval when the inner electrode 112 is held at a positive voltage.
The one or more outer electrodes 114 can include an n-doped semiconductor. The one or more n-doped semiconductor outer electrodes 114 can be configured to eject electrons to the dielectric gap 120 adjacent to the inner electrode 112 during a time interval when the inner electrode 112 is held at a negative voltage. Additionally or alternatively, the one or more n-doped semiconductor electrodes 114 can be configured to minimize an ejection of positive charges to the dielectric gap 120 adjacent to the inner electrode 112 during a time interval when the inner electrode 112 is held at a positive voltage.
The one or more outer electrodes 114 can include both p-doped semiconductor outer electrodes 114 and n-doped semiconductor outer electrodes 114. The one or more p-doped semiconductor outer electrodes 114 can be configured to receive electrons from the dielectric gap 120 adjacent to the inner electrode 112 during a time interval when the inner electrode 112 is held at a positive voltage. Additionally or alternatively, the one or more n-doped semiconductor outer electrodes 114 can be configured to eject electrons into the dielectric gap 120 adjacent to the inner electrode 112 during a time interval when the inner electrode 112 is held at a negative voltage. The p-doped and n-doped semiconductor outer electrodes 114 can be arranged in an interleaved pattern on the outside surface 108 of the dielectric body 104. In this embodiment, the n-doped semiconductor outer electrode(s) 114 act(s) to increase electric field curvature around the p-doped semiconductor electrode(s) 114 during a time interval when the inner electrode 112 can be held at a positive voltage. Additionally or alternatively, the p-doped semiconductor outer electrode(s) 114 act(s) to increase electric field curvature around the n-doped semiconductor electrode(s) 114 during a time interval when the inner electrode 112 can be held at a negative voltage.
The dielectric body 104 can include shapes other than tubular. For example, the inner electrode 112 can be configured as a planar element. The dielectric body 104 can be formed from a planar material such as two fused quartz sheets. The fused quartz sheets can be arranged superjacent and subjacent to the planar inner electrode 112 with some margin around three or more edges of the inner electrode 112. A metal lead operatively coupled to the inner electrode 112 can optionally be placed to emerge from between a margin in the quartz sheets along a fourth edge of the inner electrode 112. The edges of the subjacent and the superjacent quartz sheets can be heated to fuse together, leaving an inner electrode 112 that is insulated. In an embodiment, the outer electrodes 114 can be disposed around one or more of the fused quartz edges. Placing the outer electrodes 114 in this location can, for example, help to reduce electric field shadowing of the electrodes 114 by the inner electrode 112. Other shapes may be substituted for a planar and rectangular inner electrode 112 and planar and rectangular quartz sheets.
In one embodiment the outer electrodes 314 are individual electrodes physically separated from each other. Alternatively, the outer electrodes 314 can all be a same thin wire wound around the ionizer 301.
In the embodiment of
When a second voltage (for example, ground voltage) is applied to a structure near the combustion reaction 110, such as the conductive combustion support structure 124, a high charge density will accumulate at the outer edges of the outer electrode 114 and particularly at the outer corners of the outer electrode 114. The high charge density can correspond to a particularly high density of electrons or the absence of electrons at the outer edges of the outer electrode 114 depending on the polarities of the voltages on the inner electrode 112 and the conductive combustion support structure 124. For example, if the high voltage on the outer electrode 114 has a negative polarity with respect to the combustion reaction 110, then a high density of electrons will accumulate at the outer edges of the outer electrode 114. If the high voltage on the outer electrode 114 has a positive polarity with respect to the combustion reaction 110, then electrons will flee the outer edges of the outer electrode 114 resulting in a high density of positive charges at the outer edges of the outer electrode 114.
The high charge density at the outer edges of the outer electrode 114 results in a very strong electric field near the outer edges of the outer electrode 114. The strong electric field near the outer electrode 114 can affect the combustion reaction 110 in various ways. The outer electrode 114 can eject charge into the combustion reaction 110 or the dielectric gap 120. The outer electrode 114 can also induce ionization of gases in the dielectric gap 120. Additionally, the electric field from the outer electrode 114 can influence the combustion reaction 110 without ejecting charges or ionizing material in the dielectric gap 120. By selecting the respective voltage polarities, respective voltage magnitudes, the width of the dielectric gap 120, and, in the case where multiple outer electrodes 114 are present, the relative positioning of the outer electrodes 114, the characteristics of the combustion reaction 110 can be manipulated in a desired manner. For example, the combustion reaction 110 can be manipulated to more thoroughly combust the fuel, to reduce pollutants, to stretch the length of the combustion reaction 110, to contract the length of the combustion reaction 110, to change color, to make the combustion reaction 110 not apparent, etc.
In one embodiment, the outer electrode 114 can be electrically connected to the high voltage power supply 116. Prior to applying the high voltage to the inner electrode 112, both the inner electrode 112 and the outer electrode 114 can be connected to ground voltage to establish a voltage relationship between the inner electrode 112 and the outer electrode 114. A switch can then electrically decouple the outer electrode 114 from the high voltage power supply 116. Due to the established capacitive relationship between the inner electrode 112 and the outer electrode 114, when the high voltage is applied to the inner electrode 112, a high voltage will appear on the outer electrode 114.
In one embodiment, the outer electrode(s) 114 can be produced by depositing a conductive material on the dielectric body 104 such that the dielectric body 104 is covered by the conductive material. A mask is then placed on the conductive material. The mask has a pattern according to which the outer electrode(s) 114 will be formed. With the mask covering the surface of the conductive material, the ionizer 101 is placed in a liquid etchant such as potassium hydroxide (KOH) or another suitable etchant that will selectively etch the conductive material in those areas not covered by the mask without significantly etching the dielectric body 104. When the ionizer 101 is removed from the liquid etchant and the mask is removed, the outer electrode(s) 114 remains. The particular etchant can be selected based on the particular materials from which the dielectric body 104 and the outer electrode(s) 114 are made.
While an outer electrode having a triangular cross-section and an outer electrode having a rectangular cross-section have been disclosed, other shapes are possible for the outer electrodes 114 as will be understood by those of skill in the art in light of the present disclosure. For example, the outer electrodes 114 can have a cross-section corresponding to that of a thin rounded wire. All such other electrode shapes fall within the scope of the present disclosure.
In the combustion system 600 of
In one embodiment, the counter electrode 628 is configured so that the electric field adjacent to it is about equal to or less than the average electric field magnitude in the region between the outer electrodes 114 and the counter electrode 628.
The counter electrode 628 is operatively coupled to the high voltage power supply 116. In one embodiment, the counter electrode 628 can be held substantially at ground potential, or can be configured to be driven to an instantaneous voltage substantially the same as the instantaneous voltage applied to the outer electrodes 114. Alternatively, the counter electrode 628 can be configured to be galvanically isolated from ground and from other electrical potentials.
The conductive combustion support structure 124 is a conductive flame holder or fuel nozzle that supports the combustion reaction 110. According to one embodiment, ground voltage is applied to the conductive combustion support structure 124 by the high voltage power supply 116. Because the combustion reaction 110 is conductive, the ground voltage is imparted to the combustion reaction 110 by the conductive combustion support structure 124.
In one embodiment, the ionizer 101 is configured substantially as described in relation to
The high voltage power supply 116 is configured to supply a high voltage to the inner electrode 112 of the ionizer 101. Due to capacitive coupling between the inner electrode 112 and the outer electrodes 114, when the high voltage power supply 116 supplies the high voltage to the inner electrode 112, a high voltage is also induced on the outer electrodes 114.
The combustion reaction 110 can be manipulated by applying respective voltages to the inner electrode 112 and to the combustion reaction 110. In particular, the combustion reaction 110 can be manipulated to change the color of the combustion reaction 110, to make the combustion reaction 110 not apparent, to stretch the length of the flame, to contract length of the flame, to more thoroughly combust the fuel, to reduce pollutants, etc.
Typically, as shown in
At 804, a high voltage is applied to an inner electrode of an ionizer. The inner electrode of the ionizer is covered by a dielectric body. An electrode is positioned on the outside of the dielectric body. The outer electrode is electrically insulated from the inner electrode by the dielectric body. Nevertheless, the outer electrode is capacitively coupled to the inner electrode by the dielectric body.
At 806, a high voltage is induced on the outer electrode by the capacitive coupling between the outer electrode and the inner electrode. Thus, when the high voltage is applied to the inner electrode, a high voltage is induced on the outer electrode by capacitive coupling with the inner electrode.
At 808, a second voltage is applied to a counter electrode electrically coupled to the combustion reaction. The counter electrode can be a fuel nozzle from which fuel for the combustion reaction is emitted, a conductive mesh on which a solid fuel rests, a flame holder configured to hold the combustion reaction, or a conductor otherwise positioned in or near the combustion reaction. Because a flame conducts electricity, the second voltage is imparted to the flame by the counter electrode. At 810, a characteristic of the combustion reaction is manipulated by controlling the high voltage. The high voltage induces a strong electric field adjacent to the electrode of the ionizer. The strong electric field can eject charges from the electrode, can attract charges to the electrode, can cause ions or charged particles within the flame to behave in a certain way, etc. In this way, a desired effect can be introduced in the combustion reaction by applying respective voltages to the inner electrode and the counter electrode.
In the foregoing description, an ionizer or ion source has been described. Nevertheless, in some embodiments the ionizer or ion source may not, in fact, be a source of ions, but may instead merely manipulate a combustion reaction by influencing via electric field/electric potential ions or free charges already present in the combustion reaction. Nevertheless, the terms “ionizer” and “ion source” still apply to such other embodiments, even if the function is not to ionize or act as an ion source.
While various aspects and embodiments have been disclosed herein, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
The present application is a U.S. Divisional Application of co-pending U.S. patent application Ser. No. 15/090,483, entitled “IONIZER FOR A COMBUSTION SYSTEM,” filed Apr. 4, 2016 (docket number 2651-195-03). U.S. patent application Ser. No. 15/090,483 is a U.S. Continuation application which claims priority benefit under 35 U.S.C. § 120 (pre-AIA) of International Patent Application No. PCT/US2014/059358, entitled “IONIZER FOR A COMBUSTION SYSTEM,” filed Oct. 6, 2014 (docket number 2651-195-04), now expired. International Patent Application No. PCT/US2014/059358 claims priority benefit from U.S. Provisional Patent Application No. 61/887,333, entitled “ION SOURCE FOR A COMBUSTION SYSTEM,” filed Oct. 4, 2013 (docket number 2651-195-02), now expired. Each of the foregoing applications, to the extent not inconsistent with the disclosure herein, is incorporated herein by reference.
Number | Date | Country | |
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61887333 | Oct 2013 | US |
Number | Date | Country | |
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Parent | 15090483 | Apr 2016 | US |
Child | 16540449 | US |
Number | Date | Country | |
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Parent | PCT/US2014/059358 | Oct 2014 | US |
Child | 15090483 | US |