The present invention relates to gas turbine engines and more specifically to cooling turbine sections of turbomachinery.
A gas turbine engine includes, in serial flow communication, a compressor, a combustor, and a turbine. The turbine is mechanically coupled to the compressor and together the three components define a turbomachinery core. The core is operable to generate a flow of hot, pressurized combustion gases. The core forms the basis for several aircraft engine types such as turbojets, turboprops, and turbofans.
In some conventional gas turbine engines, cooling of components such as the outer band of the high pressure turbine is accomplished by conveying intermediate-stage compressor air to the areas to be cooled using pipes. A problem with conventional turbine engines is that the pipes add weight to the engine and occupy space which could be otherwise used. Therefore, there is a need for a structure that is configured to provide cooling air from the compressor to the turbine in a gas turbine engine without pipes.
This need is addressed by a secondary bore bleed air circuit extending from the compressor rotor, through an axial air duct, between two turbine mid-seals, to a central plenum.
According to one aspect of the present invention, there is provided a gas turbine engine that includes a turbine interstage region. The turbine interstage region is configured to conduct bore bleed air outwardly. The interstage region includes a central plenum. The interstage region also includes a first mid-seal and a second mid-seal. The central plenum is fluidly connected to bore bleed air by a flow circuit that passes between the first mid-seal and the second mid-seal.
According to another aspect of the present invention there is provided a method for supplying cooling air to a turbine in a gas turbine engine. The method includes a step of conveying the cooling air radially outward along a circuit defined between a first disk and a second disk.
The invention may be best understood by reference to the following description taken in conjunction with the accompanying drawing figures in which:
Referring to the drawings wherein identical reference numerals denote the same elements throughout the various views,
The circuit P fluidly connects a plurality of inner core air ducts 15 that are configured to transfer bore bleed air with an outer band plenum 93 defined in an outer band 89. In this manner, the outer band 89 of the gas turbine engine 9 can be cooled with gases that flow radially outward within the turbine engine 9. Thus piping conventionally used to conduct gases from a compressor section to the outer band is avoided. While the illustrated example is a high-bypass turbofan engine, the principles of the present invention are also applicable to other types of engines, such as low-bypass turbofans, turbojets, turboprops, etc.
The engine 9 has a longitudinal center line or axis 2. As used herein, the terms “axial” and “longitudinal” both refer to a direction parallel to the centerline axis 2, while “radial” refers to a direction perpendicular to the axial direction, and “tangential” or “circumferential” refers to a direction mutually orthogonal to the axial and tangential directions. As used herein: the terms “forward” or “front” refer to a location relatively upstream in an air flow passing through or around a component; the terms “aft” or “rear” refer to a location relatively downstream in an air flow passing through or around a component; the terms “inner” and “radially inward” refer to locations relatively closer to the axis; and the terms “outer” and “radially outward” refer to locations relatively further from the axis. The direction of this flow is shown by the arrow “F” in
Referring now to
A shaft 13 extends between the compressor 12 and the high pressure turbine 19 such that they are mechanically connected. As seen in
Referring now to
The first stage disk 20 includes a first stage disk bore 22 and a first stage disk web 23 that extends to a rim 24. A plurality of radially disposed first stage blades 26 extends outwardly from the rim 24. An aft arm 28, which is an annular ridge defined on the first stage disk web 23 about the axis 2, extends from the web 23 aft of the first stage disk 20. A forward mid-seal 29 is positioned at the aft edge of the aft arm 28. The forward mid-seal 29, as shown, is configured as a two-tooth labyrinth seal. The second stage disk 30 includes a bore 32, a web 33 that extends radially outward from the disk bore 32, and a rim 34. The second stage disk rim 34 is configured to support a plurality of radially disposed second stage blades 36.
A plurality of second stage nozzle vanes 72 are radially distributed outwardly of the central plenum 60 such that the second stage nozzle vanes 72 are aft of the first stage blades 26 and forward of the second stage blades 36. The plurality of second stage nozzle vanes 72 are supported by an inner band 73. A forward hanger 75 is defined on the inner band 73 and extends radially inward. An aft hanger 77 is defined on the inner band 73 and extends radially inward.
A forward stator plate 87 is a body of revolution that is attached to forward hanger 75. The forward stator plate 87 extends radially inward from the forward hanger 75 to a forward honeycomb block 94 attached thereto. An aft stator plate 88 is a body of revolution that is attached to the aft hanger 77. The aft stator plate 88 extends radially inward from the aft hanger 77 to an aft honeycomb block 95 attached thereto. The forward stator plate 87 extends closer to the axis 2 than does the aft stator plate 88.
A mid-seal disk 40 is positioned between the first stage disk 20 and the second stage disk 30. The mid-seal disk 40 is a body of revolution and includes a bore 42, a web 44, and a curvic 45. The curvic 45 is configured to mechanically link the mid-seal disk 40 with the first stage disk 20 via the aft arm 28 of the first stage disk 20. A plurality of curvic passageways 61 are defined through the curvic 45 between a radially inward side and a radially outward side of the curvic 45. An annular aft seal 47 is defined on the mid-seal disk 40. The seal 47, as shown, is configured as a three-tooth labyrinth seal in
The forward mid-seal 29 and the aft mid-seal 47 are configured to sealingly engage the forward honeycomb block 24 and the aft honeycomb block 95 respectively and are positioned closer to the axis than conventional misdeals are. Stated another way, the method-seal disk 40 is of lower diameter than if the forward mid-seal 29 and the aft mid-seal 47 are positioned outwardly closer to the nozzle and 72. As a result, the potential leakage area across the forward to seal 29 in the aft seal 47 are lower than the potential leakage area in conventional seals.
An annular central plenum 60 is defined radially outward of the curvic 45. The central plenum 60 is defined by an inner boundary element 62, a forward boundary element 64, an aft boundary element 66, and an outer boundary element 68. A plurality of radial diffuser vanes 54 is positioned within the central plenum 60 between the forward boundary element 64 and the aft boundary element 66. The forward boundary element 64 is configured to separate the central plenum 60 from an annular forward chamber 56. The aft boundary element 66 is configured to separate the central plenum 60 from an annular aft chamber 58. A forward rotating plate 53 supports a plurality of impeller vanes 52 that are configured to prevent air from being pumped radially outward.
A transfer pipe 80 passes through at least one of the second stage nozzle vanes 72. The transfer pipe 80 extends from a trumpet 82 that is positioned within the central plenum 60 at one end to a diffuser 84 at another end. The diffuser 84 is positioned within an annular outer band plenum 93 that is defined in part by the outer band wall 89. A plurality of feed holes 86 are defined within the walls of beach transfer pipe 80. The feed holes 86 are configured to conduct cooling gas into the associated vane 72 as will be discussed further below. According to the illustrated embodiment, a transfer pipe 80 is associated with all of the radially distributed second stage nozzle vanes 72.
In the illustrated embodiment as shown in
Flow circuits between the air duct 15 that extend outwardly through the interstage region 10 will now be described. A primary flow circuit P extends from the air duct 15 through the opening 18 and into the chamber 25. Once in the chamber 25 the primary flow circuit P passes through the plurality of impeller vanes 52 and through the plurality of curvic passageways 61 defined through the curvic 45. After passing through the curvic passageways 61, the flow circuit P enters the central plenum 60.
The flow circuit P exits the central plenum 60 by entering at least one of the pipes 80 after passing between the plurality of radial diffuser vanes 54. The plurality of radial diffuser vanes 54 is positioned to direct the gas flow into the pipe(s) 80 while increasing the static pressure of the gas. Correspondingly, the trumpet portion 82 of pipes 80 is oriented to intake gas via flow circuit P to minimize pressure loss and capture some of the dynamic head of the gas. As shown in
A forward secondary flow circuit S1 is configured to conduct gas flow from the plenum 60 to the forward chamber 56 via the forward mid-seal 29. The flow circuit S1 continues radially outward away from the axis 2 to maintain a positive purge flow rate preventing high-temperature gases from entering the forward chamber 56.
An aft secondary circuit S2 is configured to conduct gas flow from the central plenum 60 into the aft chamber 58 via the aft mid-seal 47. The flow circuit S2 continues radially outward away from the axis 2 to maintain a positive purge flow rate preventing high temperature gases from passing inwardly into the aft chamber 58.
The structure described above can be better understood through a description of the operation thereof based on a section of the interstage region 10. Gases are generated such that the chamber 14 is at a pressure such that gas flow is generally radially outward from chamber 14 to the outer band plenum 93. Thus gases are conducted through the air duct 15 and into the inner chamber 25 along the flow circuit P. The plurality of impeller vanes 52 act to increase the total pressure of the gas of flow circuit P through the passages 61 defined in the curvic 45 into the central plenum 60.
Pressure within the central plenum 60 acts to press forward on the forward stator plate 87 and aft on the aft stator plate 88. Because the aft midseal 47 is located further radially outward than the forward midseal 29, the aft stator plate is of less area than the forward stator plate 87. As a result, the pressure within the central plenum 60 applies a net load forward against the larger forward plate 87. The net result is that the aft axial load on the stator plates is reduced. Such a reduction in axial load allows for the stator plates to be of sufficient size for the forward midseal 29 and the aft midseal 47 to be positioned at the radially inward location.
The flow circuit P crosses through the plurality of radial diffuser vanes 54 which convert some of the dynamic head of the gas into an increase in static pressure. The diffuser 54 directs flow circuit P into the trumpet 82 of the pipe 80. In this manner, gases traveling along the flow circuit P are directed into the pipe 80. As the gases travel along flow circuit P through the pipe 80, some portion of the gases therein exit the pipe 80 through the feed holes 86. Gas that passes through the feed holes 86 enters a space defined within the vane 72 that is operable to cool the vane 72. Gases within the vane 72 exit cooling holes or slots (not shown). The remainder of gases traveling along the flow circuit P pass through the pipe 80 and exit the diffuser end 84.
It should be appreciated that not all of the gases of flow circuit P enter the transfer pipe 80. In this regard, once in the central plenum 60 some of the gases separate from the flow circuit P to continue on the secondary circuits S1 and S2. The secondary circuit S1 extends through the mid-seal 29 and into the forward chamber 56 such that the forward chamber 56 and the central plenum 60 are fluidly connected. The engine 9 is configured such that the secondary cooling gas flow rate entering chamber 56 through mid-seal 29 is sufficient to prevent hot gases from traveling radially inward from the primary flowpath into the forward chamber 56. The pressure within the central plenum 60 is greater than the pressure within the forward chamber 56.
Circuit S2 extends through the aft mid-seal 47 and into the aft chamber 58 such that the aft chamber 58 and the central plenum 60 are fluidly connected. The engine 9 is configured such that the secondary cooling gas flow rate entering chamber 58 through mid-seal 47 is sufficient to prevent hot primary flowpath gases from traveling radially inward into the aft chamber 58. The gas pressure within the central plenum 60 is greater than the pressure within the aft chamber 58.
Referring now to
In
An aft arm 128 extends from the first disk 120 toward a forward arm 138 that extends from the second stage disk 130. A curvic 145 is defined at the junction of the aft arm 128 and the forward arm 138. Multiple passageways 161 are defined through the curvic 145 such that the chamber 125 is fluidly connected to the plenum 160. The curvic 145 is configured to mechanically link second stage disk 130 with the first stage disk 120.
An aft mid-seal disk 140 is positioned between the first stage disk 120 and a second stage disk 130. An aft seal 147 is defined on the aft mid-seal disk 140. A forward mid-seal disk 141 is positioned between the first stage disk 120 and the aft mid-seal disk 140. A forward seal 129 is defined on the forward mid-seal disk 141. It should be appreciated that the seals 129 and 147 can be configured as other types of rotating seals than shown.
The plenum 160 is defined radially outward of the curvic 145. The plenum 160 is defined by an inner boundary element 162, a forward boundary element 164, an aft boundary element 166, and an outer boundary element 168. The forward boundary element 164 is configured to separate the plenum 160 from a forward chamber 156. The aft boundary element 166 is configured to separate the plenum 160 from an aft chamber 158.
A second stage nozzle vane 172 is positioned radially outward of the plenum 160. The transfer pipe 180 is positioned such that it passes through the second stage nozzle 172. The transfer pipe 180 extends from a trumpet 182 that is positioned within the plenum 160 at one end to a diffuser 184 at another end. The diffuser 184 is positioned within a plenum 193 outward of the outer band and defined by an outer wall 189 and the nozzle vane 172. A plurality of feed holes 186 are defined within the walls of the transfer pipe 180.
In the alternative embodiment as shown in
The primary flow circuit P′ extends from chamber 125 through the passageways 161 defined in the curvic 145 and into the plenum 160. The flow circuit P′ exits the plenum 160 by entering the pipe 180. A forward secondary circuit S1′ is configured to conduct gas flow from the plenum 160 and into the forward chamber 156 via the forward mid-seal 129. The circuit S1′ continues outwardly away from the axis 2 to maintain a positive purge flow rate sufficient to prevent high-temperature gases from entering the forward chamber 156. An aft secondary circuit S2′ is configured to conduct gas flow from the plenum 160 into the aft chamber 158 via the aft mid-seal 147. The flow circuit S2′ continues outwardly away from the axis 2 to maintain a positive purge flow rate sufficient to prevent high temperature gases from passing inwardly into the aft chamber 158.
In
An aft arm 228 extends from the first disk 220 toward a forward arm 238 that extends from the second stage disk 230. A curvic 245 is defined at the junction of the aft arm 228 and the forward arm 238. Multiple passages 261 are defined through the curvic 245 such that the chamber 225 is fluidly connected to the plenum 260. The curvic 245 is configured to mechanically link second stage disk 230 with the first stage disk 220.
A forward seal 229 is attached to the first stage disk 220. An aft seal 247 is attached to the second stage disk 230.
The plenum 260 is defined radially outward of the curvic 245. The plenum 260 is defined by an inner boundary element 262, a forward boundary element 264, an aft boundary element 266, and an outer boundary element 268. The forward boundary element 264 is configured to separate the plenum 260 from a forward chamber 256. The aft boundary element 266 is configured to separate the plenum 260 from an aft chamber 258.
A second stage nozzle vane 272 is positioned radially outward of the plenum 260. The transfer pipe 280 is positioned such that it passes through the second stage nozzle 272. The transfer pipe 280 extends from a trumpet 282 that is positioned within the plenum 260 at one end to a diffuser 284 at another end. The diffuser 284 is positioned within a plenum 293 outward of the primary flowpath outer band and is defined by an outer wall 289 and the nozzle vane 272. A plurality of feed holes 286 are defined within the walls of the transfer pipe 280.
In the embodiment shown in
The flow circuit P″ exits the plenum 260 by entering the pipe 280. A forward secondary circuit S1″ is configured to conduct gas flow from the plenum 260 and into the forward chamber 256 via the forward mid-seal 229. The flow circuit S1″ continues outwardly away from the axis 2 to maintain a positive purge flow rate sufficient to prevent high-temperature gases from entering the forward chamber 256. An aft secondary circuit S2″ is configured to conduct gas flow from the plenum 260 into the aft chamber 258 via the aft mid-seal 247. The circuit S2″ continues outwardly away from the axis 2 to maintain a positive purge flow rate sufficient to prevent high temperature gases from passing inwardly into the aft chamber 258.
Referring now to
The first stage disk 320 includes a first stage disk bore 322 and a first stage disk web 323 that extends to a rim 324. A plurality of radially disposed first stage blades 326 extends outwardly from the rim 324. An aft arm 328, which is an annular ridge defined on the first stage disk web 323 about the axis 2, extends from the web 323 aft of the first stage disk 320. A forward mid-seal 329 is positioned at the aft edge of the aft arm 328. The forward mid-seal 329, as shown, is configured as a two-tooth labyrinth seal. The second stage disk 330 includes a bore 332, a web 333 that extends radially outward from the disk bore 332, and a rim 334. The second stage disk rim 334 is configured to support a plurality of radially disposed second stage blades 336.
A plurality of second stage nozzle vanes 372 are radially distributed outward of the central plenum 360 such that the second stage nozzle vanes 372 are aft of the first stage blades 326 and forward of the second stage blades 336. The plurality of second stage nozzle vanes 372 are supported by an inner band 373. A forward hanger 375 is defined on the inner band 373 and extends radially inward. An aft hanger 377 is defined on the inner band 373 and extends radially inward.
A forward stator plate 387 is a body of revolution that is attached to forward hanger 375. The forward stator plate 387 extends radially inward from the forward hanger 375 to a forward honeycomb block 394 attached thereto. An aft stator plate 388 is a body of revolution that is attached to the aft hanger 377. The aft stator plate 388 extends radially inward from the aft hanger 377 to an aft honeycomb block 395 attached thereto. The forward stator plate 387 extends closer to the axis 2 than does the aft stator plate 388.
A mid-seal disk 340 is positioned between the first stage disk 320 and the second stage disk 330. The mid-seal disk 340 is a body of revolution and includes a bore 342, a web 344, and a curvic 345. The curvic 345 is configured to mechanically link the mid-seal disk 340 with the first stage disk 320 via the aft arm 328 of the first stage disk 320. A plurality of curvic passageways 361 are defined through the curvic 345 between a radially inward side and a radially outward side of the curvic 345. An annular aft seal 347 is defined on the mid-seal disk 340. The seal 347, as shown, is configured as a three-tooth labyrinth seal in
The forward mid-seal 329 and the aft mid-seal 347 are configured to sealingly engage the forward honeycomb block 324 and the aft honeycomb block 395 respectively and are positioned closer to the axis than conventional misdeals are. Stated another way, the method-seal disk 340 is of lower diameter than if the forward mid-seal 329 and the aft mid-seal 347 are positioned outwardly closer to the nozzle and 372. As a result the potential leakage area across the forward to seal 329 in the aft seal 347 is lower than the potential leakage area in conventional seals.
An annular central plenum 360 is defined radially outward of the curvic 345. The central plenum 360 is defined by an inner boundary element 362, a forward boundary element 364, an aft boundary element 366, and an outer boundary element 368. A plurality of radial diffuser vanes 354 is positioned within the central plenum 360 between the forward boundary element 364 and the aft boundary element 366. The forward boundary element 364 is configured to separate the central plenum 360 from an annular forward chamber 356. The aft boundary element 366 is configured to separate the central plenum 360 from an annular aft chamber 358. A forward rotating plate 353 supports a plurality of impeller vanes 352 that are configured to prevent air from being pumped radially outward.
In the illustrated embodiment as shown in
Flow circuits between the air duct 315 that extend outwardly through the interstage region 310 will now be described. A primary flow circuit P′″ extends from the air duct 315 through the opening 318 and into the chamber 325. Once in the chamber 325 the primary flow circuit P″ passes through the plurality of impeller vanes 352 and through the plurality of curvic passageways 361 defined through the curvic 345. After passing through the curvic passageways 361, the flow circuit P″ enters the central plenum 360. The flow circuit P′″ exits the central plenum 360 through various split line leakage along the inner band 373.
A forward secondary flow circuit S1″ is configured to conduct gas flow from the plenum 360 to the forward chamber 356 via the forward mid-seal 329. The flow circuit S1 continues radially outward away from the axis 2 to maintain a positive purge flow rate preventing high-temperature gases from entering the forward chamber 356.
An aft secondary circuit S2′″ is configured to conduct gas flow from the central plenum 360 into the aft chamber 358 via the aft mid-seal 347. The flow circuit S2′″ continues radially outward away from the axis 2 to maintain a positive purge flow rate preventing high temperature gases from passing inwardly into the aft chamber 358.
The gas turbine engine having a secondary cooling flow circuit defined within an interstage region from an air duct defined through the bore to the outer bands of the high pressure turbine section of the engine has advantages over the prior art. In particular, the engine described above does not require piping from intermediate (non-compressor-discharge) stages within the compressor such as stage VII to the outer band of the high pressure turbine. In this way the engine described above weighs less and has more space available for structure other than piping in conventional engines, while still benefiting from the use of lower-stage compressor bleed gas (non-compressor-discharge).
The foregoing has described a structure and a method for directing gases outwardly from the core passageway to cool the outer band of a gas turbine engine without additional piping. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.