The present invention relates to the field of hydrodynamics, in particular to suppressing cavitation on the surfaces of streamlined bodies operating in liquid media under conditions that may cause turbulence. In particular, the invention relates to hydraulic machines and devices such as hydraulic pumps, turbines, propellers, rudders, valves, or the like, the working elements of which may be subject to cavitations.
In order to better understand the principle of the present invention and to become familiar with the terminology, let us consider a relative movement between a streamlined body and a fluid, e.g., a liquid. In order to simplify the explanation, let us assume that the streamlined body having an oval longitudinal cross section is moving in a flow of liquid in the direction of the large axis of the oval cross section.
Although the explanation relates specifically to a substantially oval-shaped cross section, it should be noted that this shape has been selected arbitrarily and that the conclusions given below can be generalized for all bodies having smooth and streamlined surfaces, e.g., spheres, ellipsoids of revolution, bodies having flow-interaction areas limited by curved surfaces, e.g., surfaces of propellers, etc.
When the hydrofoil 20 moves in water with relatively low velocity, the flow of water that flows around the hydrofoil 20 along its surface is substantially laminar. In this case, the degree of turbulence is insignificant. As the speed of the hydrofoil 20 increases, the degree of turbulence of the flow also increases. This, in turn, leads to a nonlinear increase of the resistance to the movement of the hydrofoil 20 in water. In order to move the object (e.g., a vessel [not shown] to which the hydrofoil 20 is connected) at higher speeds, it is necessary to increase power of the propulsion means of the vessel. In this case, it will be required to increase power of the propulsor nonproportionally to the speed, i.e., at a higher rate than the speed. For example, if the speed of movement of the vessel constantly grows, propulsion power will be spent with constantly decreased efficiency.
Furthermore, the above-described scenario is accompanied by a phenomenon known as flow separation, or flow detachment, that occurs when the speed of flow (or the speed of the streamlined body relative to the liquid medium) reaches a predetermined critical value. This value depends on the shape of the object and parameters of the liquid, e.g., viscosity. More specifically, the liquid is unable to flow around the entire contour of the object in the trailing-edge area of the object profile, and this causes separation or detachment of the flow at this edge. If the object is a symmetrical body of the type shown in
More specifically, a small space filled only with liquid vapors is formed in each point of the flow separation, as shown by lines 26 and 28. The pressure in these spaces depends on the properties of the liquid and its temperature, but, in general, the pressure is about −0.01 atm. In fact, these spaces are cavitation bubbles. Since the interiors of the bubbles are practically at vacuum, they instantly burst. In its nature, this burst is identical to an explosion into the bubble interior with an energy sufficient to knock out the finest pieces of the object material, in this case, of the hydrofoil. Thus, cavitation is able to destroy the hydrofoil or another object subject to this phenomenon to the extent of complete working disability.
Attempts have been made to eliminate or diminish the harmful effect of cavitation. In general, methods of suppressing cavitation can be divided into suppression of cavitation by optimization of the object profile and surface properties, dynamic suppression of cavitation by means of external factors, methods of changing properties of the liquid in the flow separation line area, etc.
For example, U.S. Pat. No. 6,846,365 published on Jan. 25, 2005 (inventor Madanshetty Sameer I) is an example of a method wherein cavitation is suppressed under the effect of an external factor, which in the illustrated case is acoustic energy of high frequency (the frequency of about 500 kHz) and high amplitude. A cavitation-preempting acoustic field in the liquid is similar in effect as using hyperbaric confinement for imposing hydrostatic pressure, a known method for suppressing cavitation. In this regimen, suppression of cavitation is caused by imposing a dominant high amplitude and a high-frequency pressure field to ensure that gaps between the compressive pulses are shorter than 10−7 to 10−6 seconds, which is less than that typically necessary to cause cavitation.
U.S. Pat. No. 6,699,008 published on Mar. 2, 2004 (inventor: D. Japikse) describes a device for at least partially stabilizing an unstable fluid flow within a flow channel by capturing at least a portion of the unstable fluid within a vaneless diffuser having a diffuser slot. The invention also includes maintaining and harnessing a substantial portion of the energy contained in the fluid as it flows through the diffuser in order to use the fluid to improve the condition of the flow field. An example includes discharging the diffuser effluent into the flow at other points critical to instability, hence reducing overall instability of the flow channel. In addition to applying a diffuser to the field of pumps, the same application can be made for centrifugal, mixed flow, and axial compressors, blowers, and fans.
Bentley Marine military propeller specialists and laboratory have developed a propeller of a new type that has from 4 to 6% better propulsive efficiency in the 30- to 60-Knot range when compared with the most modern propellers or water jets available. Depending on the type and dimensions of a yacht, this propeller may save up to 1,000 tons of fuel a year. The design features a 15% increase in diameter and reduced blade area. The elimination of cavitation reduces about twice the pressure pulse level at the hull skin, which translates to reduced hull vibration and increased comfort. The Cavitation Free Super Propeller may also be used on slow-speed displacement vessels with even greater efficiency.
US Patent Application Publication No. 20060225793 published on Oct. 12, 2006 (inventors: Bjarne Olsen, et al.) can be related to methods and devices wherein cavitation is reduced by chemical action on the treated liquid. The publication discloses a valve, especially for dosing inhibitors to prevent forming of hydrates in the exploration of oil and gas, or as a liquid choke. The inhibitor or liquid has a first and higher pressure upstream of the valve and a second and lower pressure downstream of the valve. The method proposed in this patent publication reduces the risk of cavitation by forming the inlet of the orifice with an enlarged diameter relative to the remaining part of the orifice. Consequently, pressure drop immediately after the inlet is avoided and the lowest pressure occurs at the outlet of the orifice. Preferably this is achieved by forming the inlet with a parabolic shape.
Russian Patent RU2260716 published on Oct. 6, 2005 (inventors A. Stepkin and Yu. Stepkina) describes a device aimed at reducing cavitation in hydraulic machines. The method precludes a break of liquid flow at the striking parts of hydraulic machines with a liquid by forming a controllable flow in near-the-boundary areas of hydraulic machines and increasing kinetic energy by imparting a rotating component to the flow in the direction of movement of the pump impeller. The device that reduces cavitation includes a section of a hydraulic machine pipeline.
However, the devices and methods described above are aimed at solving specific problems and therefore have narrow fields of application. In other words, none of the methods or devices described above possesses versatility sufficient for wide application in other fields beyond the specific use.
It is an object of the present invention to provide a device and method for preventing cavitation on the trailing part that is a downstream part of the streamlined body in a flow of liquid. It is still a further object to provide a method of preventing cavitation that is versatile and that applies to various constructions such as propellers, hydrofoils, impellers, etc. It is another object to provide a method and device for suppressing cavitation without the use of such complicated methods as optimization of streamlined profiles or other geometrical changes of the object. A further object is to reduce resistance of a streamlined body to a flow of liquid under conditions of development of turbulence by preventing development of cavitation in the flow-separation area.
The method and device of the invention are based on the principle that development of cavitation bubbles in the area of flow separation that is accompanied by turbulence is prevented by supplying a gaseous medium under pressure into the aforementioned area in order to separate the flow of liquid from the surface of the streamlined body. The device of the invention is realized in the form of various specific embodiments. According to one embodiment, the flow of gas is supplied to the area that is at risk of developing cavitation through side channels that terminate at the flow separation line. According to another embodiment, the streamlined body is provided with a manifold for the supply of gas to the cavitation-development area be means of a plurality of perforations that terminate on the surface of the cavitation bubbles. In a further embodiment, the perforations are replaced by slits. In all embodiments, the flow of gas creates a continuous gaseous layer between the liquid and the surface on the trailing side of the streamlined body, which is at risk of cavitation-based deterioration.
Provision of the aforementioned gaseous flow protects the surface of the streamlined body from interaction with the separated flow. The viscous friction that normally occurs between the surface of a streamlined body and a liquid ceases to exist. As a result, a boundary layer that normally exists on the surface of the streamlined body on the line of separation of the flow is replaced by the artificially created gas layer. This excludes development of turbulence when the velocity of flow reaches a critical value. Suppression of turbulence, in turn, results in suppression of cavitation and decreases resistance to movement of the body in a liquid.
In the context of the present description, the term “a streamlined body in a flow of liquid” covers a condition wherein a relative movement exists between the liquid and the streamlined body, i.e., a stationary streamlined body may be located into a flow of a moving liquid, a streamlined body may move in a stationary liquid, or both the body and the liquid may participate in movements relative to each other.
A three-dimensional view of a part of a conventional hydrofoil 40 of a vessel (not shown) moving in a liquid under conditions illustrated in
Reference numerals 48a and 48b on the upper part 46a and the lower part 46b of the streamlined surface 46 designate flow-separation lines on which the flow of liquid L in which the hydrofoil works is separated from the surface of the hydrofoil when the latter operates under turbulent conditions. If we assume that the upper part 46a and the lower part 46b of the streamlined surface 46 are arranged symmetrically relative to the axis X-X that coincides with the direction of flow, then lines 48a and 48b also will be symmetrical relative to the axis X-X, i.e., will be located strictly one above the other.
Positions of the flow-separation lines 46a and 46b depend on the velocity “v” of the oncoming flow of the liquid L. More specifically, as the flow velocity “v” increases, the flow-separation lines 46a and 46b shift toward the leading edge 42 in the direction of arrow A+, and, when the flow velocity “v” decreases, the flow-separation lines 46a and 46b shift toward the trailing edge 42 in the direction of arrow A−. It is understood that when the flow velocity “v” drops to a certain limit, the flow-separation lines 46a and 46b coincide with each other on the trailing edge 44. This case corresponds to a completely laminar flow at which cavitation is practically absent.
The gas medium is supplied to the channel 56 from the source of a gaseous medium under pressure, e.g., an external source 58. This external source may comprise an air-intake device of the type used in a conventional internal combustion engine for supply of air to an air-fuel mixing device, or this external source may comprise a pump or a compressed-gas tank for positive supply of the gaseous medium under pressure.
Although the aforementioned streamlined body is shown as a substantially symmetric hydrofoil 50′ having two symmetrically arranged areas of separation of flow and two sets of the aforementioned channels 60a′ and 60b′, the body 50′ may be asymmetric or may have side channels only on one side.
Thus, it has been shown that the invention provides a device and a method for preventing cavitation on the trailing side of a streamlined body in a flow of liquid. The invention also provides a cavitation-suppressing method that is versatile and applicable to various constructions such as propellers, hydrofoils, impellers, valves, etc. Cavitation is suppressed without the use of complicated methods such as optimization of streamlined profiles or other geometrical changes of an object. The method and device of the invention reduce resistance of a streamlined body to the flow of liquid under turbulence by preventing development of cavitation in the flow-separation area.
Although the invention has been shown and described with reference to specific embodiments, it is understood that these embodiments should not be construed as limiting the areas of application of the invention and that any changes and modifications are possible, provided that these changes and modifications do not depart from the scope of the attached patent claims. For example, a streamlined body is not necessarily a hydrofoil but may be any other part or element that operates in a flow of liquid and is subject to development of cavitation, e.g., this can be a propeller, a turbine blade, an impeller blade, etc. The streamlined body is not necessarily symmetrical and may have an asymmetrical shape. The body may operate in liquids other than water. The streamlined body may be stationary and located in a flow of liquid, the liquid may be stationary and the streamlined body can move relative to the stationary liquid, or both the liquid and flow can move toward each other. The gaseous source may comprise a container with compressed gas, an air pump, or a self-suction air-intake device. Gas-supply channels and perforations may have arrangements different from those shown in the drawings and described in the specification. The cavitation suppression method of the invention can be used in combination with known methods. The device may be provided with a feedback link from the zone of development of cavitation to the source of supply of the gas medium for activation of the gaseous medium source only when turbulence occurs in the zone of separation of the flow.