This invention relates to pulse detonation systems, and more particularly, to a method and apparatus for tailoring the equivalence ratio in a valved pulse detonation combustor.
With the recent development of pulse detonation combustors (PDCs) and engines (PDEs), various efforts have been underway to use PDC/Es in practical applications, such as in aircraft engines and/or as means to generate additional thrust/propulsion. Further, there are efforts to employ PDC/E devices into “hybrid” type engines which use a combination of both conventional gas turbine engine technology and PDC/E technology in an effort to maximize operational efficiency. It is noted that the following discussion will be directed to “pulse detonation combustors” (i.e. PDCs). However, the use of this term is intended to include pulse detonation engines, and the like.
Because of the recent development of PDCs and an increased interest in finding practical applications and uses for these devices, there is an increasing interest in increasing their operational and performance efficiencies, as well as incorporating PDCs in such a way so as to make their use practical.
As is widely known, PDCs operate by detonating a fuel/oxidizer (usually air) mixture in a PDC tube. The detonation creates a significant pressure rise and velocity increase, such that the detonated fuel/oxidizer mixture is directed out of the PDC tube at a very high pressure and velocity, providing significant thrust and/or work energy. In most PDCs, the fuel and oxidizer is introduced into the PDC detonation chamber and/or tube via mechanical valves. Ideally, mechanical valves would open and close nearly instantaneously or at a similar rate based on input signals (or whatever is used to control them). Alternatively, a fuel flow profile is provided over the transient operation of an air valve, for example in a duration of 4 to 8 ms. This would allow for ideal control of the fuel and oxidizer flow into the PDC to optimize the detonation and operation of the PDC.
However, it is also known that with mechanical valves this “ideal” operation can not be realized. Because of this most conventional valving methods result in a fuel/oxidizer flow into the PDC which is less than optimal. Specifically, the equivalence ratio within the PDC is not controlled such that detonation and performance can be optimized.
Because the control of the equivalence ratio within a PDC prior to detonation is important in optimizing the detonation and operation of the PDC, and because ideal control of mechanically valved systems can not be achieved, there exists a need for an improved method of implementing mechanical fuel and oxidizer valving in PDCs.
In an embodiment of the present invention, at least one pulse detonation combustor tube contains an air flow valve which directs an air flow into the at least one pulse detonation combustor tube, where the air flow assembly changes a rate of change of the air flow into the pulse detonation combustor tube during a fill stage of the pulse detonation combustor tube and a fuel flow control valve which directs fuel to the at least one pulse detonation combustor tube. The air flow valve controls the air flow rate of change with respect to a fuel flow rate of change provided by the fuel flow control valve to control the equivalence ratio within the pulse detonation combustor tube.
As used herein, a “pulse detonation combustor” PDC (also including PDEs) is understood to mean any device or system that produces both a pressure rise and velocity increase from a series of repeating detonations or quasi-detonations within the device. A “quasi-detonation” is a supersonic turbulent combustion process that produces a pressure rise and velocity increase higher than the pressure rise and velocity increase produced by a deflagration wave. Embodiments of PDCs (and PDEs) include a means of igniting a fuel/oxidizer mixture, for example a fuel/air mixture, and a detonation chamber, in which pressure wave fronts initiated by the ignition process coalesce to produce a detonation wave. Each detonation or quasi-detonation is initiated either by external ignition, such as spark discharge or laser pulse, or by gas dynamic processes, such as shock focusing, auto ignition or by another detonation (i.e. cross-fire).
As used herein, “engine” means any device used to generate thrust and/or power.
The advantages, nature and various additional features of the invention will appear more fully upon consideration of the illustrative embodiment of the invention which is schematically set forth in the figures, in which:
The present invention will be explained in further detail by making reference to the accompanying drawings, which do not limit the scope of the invention in any way.
Exemplary embodiments of the present invention are directed to methods and apparatus to achieve optimized pulsed operation of a PDC with the use of mechanical valves controlling both the fuel and oxidizer flow to the PDC to achieve an equivalence ratio which is optimized for PDC detonation and performance. This is accomplished by using the valving to control the fuel and air flow rates as needed to achieve the desired spatial equivalence ration within a PDC prior to detonation to optimize desired performance. It is noted that although the following description may refer to “air” in most instances as the oxidizer, the present invention is not limited in this regard, and the use of “air” is not intended to be limiting. Other oxidizers, such as oxygen can be used.
As in generally understood, “equivalence ratio” of a PDC is the ratio of the fuel-to-oxidizer ratio to the stoichiometric fuel-to-oxidizer ratio. Thus, an equivalence ratio of 1 means that the fuel-to-oxidizer ratio in the PDC is the same as the stoichiometric fuel-to-oxidizer ratio for the given conditions. When the equivalence ratio is higher than 1 the fuel-to-oxidizer ratio is “rich,” and when the equivalence ratio is less than 1 the fuel-to-oxidizer ratio is “lean.” Based on different operational conditions and desired performance characteristics it is desirable to be able to accurately control and/or change the equivalence ratio with a PDC so to optimize detonation and performance based on the existing conditions. By optimizing and/or accurately controlling the equivalence ratio the PDC combustion efficiency is improved, the emissions are minimized and the deflagration to detonation transition (“DDT”) is minimized. Thus, the overall resultant operation of a PDC can be optimized. In a further embodiment the equivalence ratio is controlled over a length of the tube. In such an embodiment, for example, the mixture is rich at the head end of the PDC and lean over the length of tube to reduce emissions and increase efficiency.
As used herein, spatial equivalence ratio or spatial profile is intended to mean the equivalence ratio physically within the PDC tube.
This control of the equivalence ratio can be achieved by a number of means and methods. The present invention accomplishes this control through the design and/or control of mechanical fuel and oxidizer valves to control and/or change the opening/closing rates of the valves and/or the ramp up/down profiles of the fuel and oxidizer flow rates. By accomplishing this through the use of the non-limiting exemplary embodiment described below, it becomes possible to tailor, tune and/or change the equivalence ratio distribution within a PDC tube during the fill stage to optimize combustion and detonation efficiency, minimize emissions and minimize DDT length of the PDC. That is, not only does the present invention allow for precise control and/or change of the equivalence ratio employed within the PDC during operation, but exemplary embodiments of the present invention allow for the control and/or change of the equivalence ratio profile within the PDC. Stated differently, embodiments of the present invention can control the fuel and oxidizer flow such that the equivalence ratio at different locations within the PDC, prior to detonation, is different. This will be discussed further below.
As an initial matter it is noted that the vertical axis in
Turning now to
However, as described above, this “ideal” operation can not be achieved. Depending on the configuration, operation and limitations of the mechanical valving being used the air and fuel flow profiles can be such that the desired equivalence ratio is either not reached, or not reached in an efficient operational manner. Further, because of the different types of valving being used for fuel and air flow, and their respective operational parameters and their limitations, it is difficult or not possible to obtain the optimal or desired flow rates for fuel and/or air.
This is illustrated in
It is noted that although
In an exemplary embodiment, an equivalence ratio profile is provided where the equivalence ratio spatial profile is at or near 1 within the PDC tube, with a slightly fuel fuel-rich region near the ignition source in order to optimize the DDT process. This can be accomplished by controlling the air and fuel valves such that there is an equivalence ratio of at or near 1 for the majority of the PDC filling time period, but then becomes richer at the end of the PDC filling time period. This profile is shown in
In an exemplary embodiment of the present invention, the equivalence ratio profile is maintained constant for at least 50% of the duration of the fill time. In another embodiment of the present invention, the equivalence ratio profile is maintained constant for at least 90% of the fill time. In another embodiment, the length of the PDC having a rich mixture is as short as possible, but still allow for ignition and flame acceleration.
In a further exemplary embodiment, the equivalence ratio profile is controlled such that the equivalence ratio is between 1 and 2 within the last portion of the fill time period. For the purposes of the present invention, the “last portion of the fill time period” is intended to mean the last 1 to 10% of the fill time period of the PDC operation, where the fill time period is the stage of operation in which the PDC is being filled with the fuel and oxidizer combination used for operation. This expression should not be interpreted as “at the end” of the fill time period because, as described above, the flow rates are not instantaneously controlled so even though the profile at the end of the fill time period shows a steep decline of equivalence ratio (see
In a further embodiment, the equivalence ratio profile is controlled such that the equivalence ratio is controlled to be between 1 and 4 within the last portion of the fill stage.
In an exemplary embodiment, the majority of the length of the of the length of the PDC tube has an equivalence ratio between 0.5 and 1 and the equivalence ratio at the point/points of ignition is in the range of 0.9 to 2. In a further exemplary embodiment, the equivalence ratio is relatively constant over the entire length of the PDC tube and in the range of 0.6 to 1.
It is noted that the above discussions have been done contemplating that the oxidizer (e.g., air) remains constant throughout the entire fill process. That is that air (for example) is used throughout the entire fill process. However, the present invention is not limited in that regard. Specifically, in exemplary embodiments of the present invention, a different oxidizer can be used in addition to the primary oxidizer or as a replacement to the primary oxidizer during various stages during the fill stage. For example, in an embodiment in which air is the primary oxidizer, pure oxygen can be injected at various points during the fill stage to further affect/control the equivalence ratio to achieve desired performance. (It is noted that the introduction of the oxygen affects the equivalence ratio, regardless of whether or not it is being used in addition to or as a replacement for air, because it changes the stoichiometric fuel-to-oxidizer ratio).
In an exemplary embodiment of the present invention, a small amount of oxygen is injected near the ignition source location at the end of the fill stage, and can be used to make the fuel-to-oxidizer mixture more detonable. By adding oxygen, rather than simply replacing the air with oxygen, an increased pressure plateau can be achieved at the end of the fill stage, resulting in increased PDC chamber pressure, which can be beneficial for detonation and performance of the PDC. This is due to the fact that different fuel-oxidizer mixtures have different Chapman-Jouget (CJ) pressures, that is the maximum pressure achieved during detonation. As is known, plateau pressure is normally a function of CJ pressure, and CJ pressure and temperature is higher for a hydrocarbon-oxygen mixture than for a hydrocarbon-air mixture. Thus, the use of oxygen can provide faster kinetics and a higher temperature ratio.
Turning now to the remaining figures, various non-limiting exemplary embodiments of mechanical valving systems and controls will be described which can be used to control the respective fuel and air flow rates and create the equivalence ratio profile control as described above.
As shown, the portion 109 contains at least one air valve port 103. The air valve port 103 is positioned on the portion 109 so as the portion 109 rotates the air valve port 103 opening matches the inlet to the PDC tube 101 allowing oxidizer to flow into the PDC tube 101. For purposes of
It is noted that the rotating portion 109 is shown herein as a disk. However, the present invention is not limited in this regard. In other embodiments, the portion 109 can be a rotating can design which is concentric with the PDC. Alternatively, the portion 109 can be any other rotating type device having an opening through which air, fuel and/or a fuel air mixture passes to enter the PDC tube 101.
To effect control of the air flow profile (this affecting the equivalence ratio profile) the air valve port 103 has an opening which is shaped to optimize the equivalence ratio profile of the PDC tube 101 and thus its performance. Specifically, the port 103 has a leading edge portion 105a and a trailing edge portion 105b which extend from a main portion 106 of the port 103. The main portion 106 has a shape which corresponds to the shape of the inlet of the PDC tube 101. As shown in the embodiment in
Extending from the leading edge (in a rotational sense) of the main portion 106 is a leading edge portion 105a. This leading edge portion 105a engages with the inlet of the PDC tube 101 first. Thus, the geometry of the leading edge portion 105a aids in defining the equivalence ratio profile in the PDC tube 101. Specifically, in the present invention, the geometry of the leading edge portion 105a can be specifically tailored to control the air flow into the PDC tube 101 at the beginning of the fill stage to achieve the desired equivalence ratio profile at the beginning of the fill and up until the main portion 106 engages the PDC tube 101 inlet. The shape of the leading edge portion 105a shown in
At the trailing edge (in a rotational sense) of the main portion 106 is a trailing edge portion 105b which is the last portion of the port 103 to engage the inlet of the PDC tube 101. Similar to the leading edge portion 105a, the geometry of the trailing edge portion 105b dictates the equivalence ratio profile at the end of the fill stage. Thus, the geometry of the trailing edge portion 105b can be selected to dictate the desired equivalence ratio at the end of the fill stage. In an exemplary embodiment, the trailing edge portion 105b has the same geometry as the leading edge portion 105a. In this embodiment the air flow profile will be symmetrical at its beginning and end (assuming the air supply flow rate remains constant). In another embodiment the trailing edge portion 105b geometry is different than that of the leading edge portion 105a, to obtain a different air flow profile at the end of the fill stage.
As shown in the embodiment of
In further exemplary embodiments, one of the trailing edge and leading edge portions are omitted altogether. For example, if it was desired to have the air flow rate peak as quickly as possible at the beginning of the fill stage (to obtain a desired equivalence ratio) the leading edge portion 105a can be omitted such that the main portion 106 is the first to engage the inlet of the PDC tube 101. Although the air flow rate will not appear as an “ideal” flow rate (because the leading edge of the main portion 106 takes time as it travels across the opening of the inlet to the PDC tube 101) the flow rate increase at the beginning of the fill will be steeper than those embodiments having a leading edge portion 105a. Of course, those skilled in the art, coupled with the knowledge set forth herein, would be able to choose geometries and configurations of the port 103 to achieve the desired air flow rates, equivalence ratio profiles and performance as desired.
Depending upon the desired operational frequency of the PDC tube 101 and the rate of rotation of the portion 109, it is contemplated that some embodiments of the present invention will have more than one port 103 on the portion. For example, in an embodiment of the invention, the portion 109 has two ports 103 which are positioned 180 degrees from each other. In this embodiment, the PDC tube 101 goes through two operational cycles for a single rotation of the portion 109. This embodiment can be useful when it is desired to rotate the portion at slower speeds, than would be required with a single port 103.
In a further exemplary embodiment, a plurality of PDC tubes 101 is employed in the PDC assembly 100. This embodiment, allows for the overall increase in the operational frequency of the assembly 100, without increasing the operational frequency of any one PDC tube 101. For example, it is contemplated that three PDC tubes 101 are positioned radially with respect to a centerline of the portion 109 such that as the portion 109 is rotated the port 103 will engage the three PDC tubes 103 separately, such that each of the PDC tubes 101 will be operating at the same frequency, but out of phase with each other. Of course, the present invention is not limited to the use of one or three PDC tubes 101, as other quantities are also contemplated.
It is noted that the above discussion has been directed to an exemplary embodiment of the present invention in which the rotational speed of the portion 109 is constant. However, in a further exemplary embodiment of the present invention, the rotational speed of the portion 109 can be changed to change/tailor the equivalence ratio profile in the PDC tube 101 to match desired operational and performance parameters.
Because it is contemplated that the PDC assembly 100 of the present invention can be used in various, diverse applications, it is recognized that the operational parameters of the PDC assembly 100 will change through its operational envelope. For example, if the PDC assembly 100 were used in an aircraft engine the operational characteristics of the PDC tubes 101 may need to change through the flight profile. As an example, it may be necessary to change the operational frequency of the PDC tube 100 and/or the equivalence ratio profile within the PDC tube 101 to achieve optimal performance. Therefore, in an exemplary embodiment of the present invention the rotational speed of the portion can be changed. The rotational speed can be slowed or increased based on the desired performance and/or equivalence ratio profile.
In fact, it is contemplated that in embodiments of the present invention the rotational speed of the portion 109 will change within each rotation of the portion 109. Of course, in some exemplary embodiments, the rotational speed of the portion can be increased or decreased to change the operational frequency of the PDC tube 101. (Because of this it may be desirable to design the geometry of the port 103 so as to be efficient and optimal throughout the entire operational envelope of the PDC assembly.)
However, in other operational situations it may be desirable to maintain the same PDC tube 101 operational frequency, but have a changed air flow and/or equivalence ratio profile. When the geometry of the port 103 is fixed, as shown in
It is noted that in further exemplary embodiments, in addition to the use of the valve structure 107 to change the air flow profile it is contemplated that the rate of flow from the air flow source can be changed.
It is noted that although the above discussion has focused valve structures 107 using a portion 109 having a port 103. The control/tailoring of the equivalence ratio profile of the present invention can be achieved via other means.
Specifically, although not shown, the structures 107 can be replaced with rotating cylinders/cones having similarly designed openings to the ports 103.
Additionally, the present invention contemplates the use of electrically controlled/activated solenoid valves. Because the use of solenoid valves are known to those of skill in the art it is unnecessary to depict the valves in the figures. Those of ordinary skill in the art are familiar with the use of solenoid valves to control the flow of air, fuel, etc. By employing electrically controlled solenoid valves, the opening and closing times of the valves can be varied and/or controlled via electrical signals. Such an embodiment adds to the control flexibility of the present invention, in that the flow profiles can be varied as desired through the use of electrical control signals and the opening and closing profiles can be varied from each other effectively and simply. Therefore, in applications in which the operational profiles and parameters of the PDC assembly 100 will change significantly (making it difficult to chose an optimal geometry for the port 103 for all operational settings) it may be advantageous to use an embodiment in which electrical solenoids are used.
Thus, the rate at which power is supplied to the solenoid valves can be used to control the rate at which they open and close. In an exemplary embodiment of the present invention, the solenoid valves are actively opened and closed such that both their opening and closing is controlled. In a further embodiment, where the closing of the valve is not needed to be controlled or can be constant throughout operation a solenoid valve with active opening and passive closing can be used. In such a valve a spring, or like device, is used to automatically close the valve when the control signal is stopped.
Turning now to
As the fuel drains into the PDC tube 211 the pressure within the fuel plenum 205 (which is a closed system) drops. Because the pressure within the plenum 205 drops the fuel flow rate drops. This results in a fuel flow profile in which the fuel flow rate slows at the end of the fill, thus resulting in a lean equivalence ratio at the end of the fill stage. In such an embodiment, if it was desired to ignite the mixture at a location where the mixture was “rich” the ignition source can be placed in the tube 211 at the location where the mixture was rich. For example, the ignition source can be placed axially downstream from the fuel injection point where the mixture will be richer at ignition, than at the fuel ignition point, where it will be leaner at the conclusion of the fuel fill.
In a further exemplary embodiment, the injection valve 207 is a stepped or variable opening solenoid valve (that is a valve which opens to different positions at different control signals). In this embodiment during fuel fill the injection valve is opened to a first position, not its full open position, which creates a leaner equivalence ratio at the beginning of the fill process. As the fill process continues the injection valve 207 is opened further to provide additional/increased fuel flow, thus making the equivalence ratio. At the end of the fill process the valve 207 can be opened to a maximum position resulting in a highly rich mixture at the end of the fuel fill process. Of course, the present invention is not limited to this exact sequence. It is contemplated that various embodiments of the present invention control the injection valve 207 differently based on the desired fuel fill rates.
It is further noted that in the above described embodiment if the fuel plenum 205 has a large enough volume the fuel flow rate into the PDC tube 211 can become nearly constant (at a constant injection valve 207 opening). This is because the rate of change of the fuel volume within the plenum 205 with respect to the overall plenum volume will be relatively small. This allows for flow control to primarily come from the injection valve 207.
In another embodiment, the fuel plenum 205 can be under positive pressure such that when the injection valve 207 opens the fuel is positively injected into the PDC tube 211.
In a further embodiment, the fuel supply 201 and or the fuel system can be under a positive pressure such that the system employs a check valve (or other one way flow control device) and an electrically operated injection valve 207 to control the flow rate of fuel during the fill process.
The variable geometry valve 309 opens and closes based on control signals from a controller, or the like.
During operation, fuel from a fuel supply 301 is directed through a fill valve 303 into the plenum 305. During the filling of the plenum 305 the valve 309 can either be open to a first position, in which a set amount of fuel is allowed to enter the PDC tube 311, or it can be closed preventing fuel from entering the PDC tube 311 completely. Even if the valve 309 is open to a first position the fuel fill rate in the plenum is such that the amount of fuel within the plenum 305 increases during the fill process.
Additionally, during the PDC fill stage air flow is directed into the PDC tube 311 via the primary valved air supply 307a (which can be configured as any of the embodiments described herein) and may or may not be directed into the plenum 305 via the secondary valved air supply 307b.
At a set point during the fuel fill process the entirety of the air flow is directed through the secondary valved air supply 307b into the plenum 305, resulting in a fuel rich mixture within the plenum 305. In an exemplary embodiment, the ignition source (not shown) is located within the plenum and when the plenum reaches the desired equivalence ratio ignition is initiated in the plenum 305. This results in a rapid pressurization within the plenum 305 resulting in a turbulent high speed flame jet passing through the valve 309 into the PDC tube 311. As this jet enters the PDC tube 311 the DDT process is initiated. Additionally, the valve 309 is opened to a second position, allowing for an increase in the flow into the PDC 311.
In an exemplary embodiment of the present invention, the early onset of turbulence in the PDC tube 311 from the valve 309 will reduce the DDT time.
In a further exemplary embodiment, an ignition source (not shown) is positioned within the PDC tube 311 to assist the DDT in the PDC tube 311.
In exemplary embodiments of the present invention, the variable geometry valve 309 is controlled so that its opening geometry is optimized throughout the operation of the PDC tube 311 to achieve optimal performance at varying operational conditions. Thus the geometry of the valve is changed to achieve the desired equivalence ratio profile within the plenum 305 and/or the PDC tube 311 to obtain the desired performance. Further, the valve 309 can be closed at the appropriate time to protect all upstream components from the high pressure waves resulting from the detonations within the PDC tube 311.
Because the described embodiments herein are extremely flexible in their operation, it is contemplated that the PDC tubes 311 can be operated in a standard combustion mode, in which an oxidizer and fuel are continuously fed into the PDC tube 311 to provide simple combustion, depending in the desired operation based on conditions.
Turning now to
Each of the fuel supply 403 and air flow supply 407 are coupled to the PDC tube 401 via electrically controlled solenoid valves 405 and 409, respectively. (Alternatively, other types of actuators, such as pneumatic, can be used.) The valves 405 and 409 can be active open and close type solenoid valves, stepper/variable opening valves, active open/passive close type valves, or the like. These valves 405/409 are controlled by controller 415 to ensure that a desired equivalence ratio profile is employed within the PDC tube 401.
In the embodiment shown in
It is further noted that, although the embodiment shown in
Coupled to the PDC tube 401 is an ignition source 411. The ignition source can be of any known type, such as a spark or plasma source. The ignition source 411 is controlled by the controller 415 to initial detonation within the PDC tube 401. The ignition source 411 is located within the PDC tube 401 at a location to ensure its proper placement within the tube's 401 axial equivalence ratio profile so as to ensure optimal DDT during operation. Adjacent the ignition source 411, within the PDC tube 401 is a sensor 413. The sensor 413 provides feedback to the controller 415. In an exemplary embodiment of the present invention, the sensor 413 is an equivalence ratio sensor that detects the equivalence ratio within PDC tube 401 at or near the ignition source 411. This feedback is used by the controller 415 to control the operation of the valves 405/409 and/or the supplies 403/407, depending on the embodiment.
Although a single sensor 413 is depicted in
The embodiment shown in
The operational sensors 419 provide additional feedback to the controller 415 so that the controller 415 can properly tune/operate the system 400. For example, the operational sensors can detect ambient air pressure, temperature, humidity, or whatever factors are deemed to be needed for the controller 415 to optimize the equivalence ratio profile within the PDC tube 401 for optimal operation.
The controller 415 is any known or conventional CPU, microprocessor or the like which is capable of controlling the valves 405/409 and/or the supplies 403/407 using either algorithms, programming, and/or look up tables, etc. The controller 415 can use the feedback shown in
It is noted that although the present invention has been discussed above specifically with respect to aircraft and power generation applications, the present invention is not limited to this and can be in any similar detonation/deflagration device in which the benefits of the present invention are desirable.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
This invention claims priority to U.S. Provisional Application 60/988,171 filed on Nov. 15, 2007, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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60988171 | Nov 2007 | US |