Information
-
Patent Grant
-
6561691
-
Patent Number
6,561,691
-
Date Filed
Friday, April 7, 200024 years ago
-
Date Issued
Tuesday, May 13, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ellis; Christopher P.
- Dillon, Jr.; Joe
-
CPC
-
US Classifications
Field of Search
US
- 198 533
- 198 298
- 366 299
- 366 344
- 366 378
- 062 381
- 062 53
- 062 54
- 062 55
- 062 56
- 062 60
- 062 122
- 406 135
-
International Classifications
-
Abstract
An ice delivery system includes an ice bin with an ice maker thereon. An auger dispenses ice from the bin and agitators within the bin prevent blockage. The agitation may follow a pattern depending on the location of the agitators with some about the periphery less employed than those adjacent the auger. An ice gate receives ice and flowing air to direct the ice pneumatically to a multistation diverter. The flow through the diverter is vertically downwardly. Tubes from the diverter convey ice to remote dispensing stations. The dispensing stations have prechambers with drains and lockable gates to advantageously receive ice for delivery into the remote station bins or block the ice storage area to allow cleaning. Conduit couplings are configured to connect tubing without creating an area of ice blockage or allowing the buildup of contamination. Germicidal lights or ozone may be used in the ice bin to avoid contamination. Further, active agents for cleaning, de-scaling or sanitizing may be introduced through the ice gate on an automatic is cycled basis.
Description
BACKGROUND OF THE INVENTION
The field of the present invention is pneumatic ice distribution to dispensing stations.
Apparatus and methods for distributing ice to remote stations have been developed, particularly for use in the food service industry. Such systems incorporate a central ice bin, transport conduits, remote dispensing stations and a source of pneumatic energy to move the ice from the central bin to the dispensing stations. One such system is illustrated in U.S. Pat. No. 5,549,421, the disclosure of which is incorporated herein by reference.
In designing such systems, important considerations include enhancing ice flow, maintaining the integrity of the ice in a frozen state and avoiding contamination. In operating such systems, ice has been found to have a tendency to stick together and form blockages in the handling system. Avoidance of such blockages and the proper handling of a blockage when it does occur are of critical importance to the reliability to such systems. Maintaining the ice in an appropriate frozen state is also important. Localized thawing followed by re-freezing encourages the agglomeration of pieces of ice, resulting in blockage and inappropriate dispensing. The quality of the ice dispensed also is dependent upon the appropriate maintenance of uniform temperatures. Contamination has been a problem in such systems. Ice bins form a convenient source for manually taking scoops of ice. Further, placing foreign objects, such as glasses and bowls, in the ice for chilling has also been found to be a common, if inappropriate, use of ice bins. Resolutions of these issues is necessary for public safety and commercial acceptance of such systems.
SUMMARY OF THE INVENTION
The present invention is directed to an ice delivery system including various mechanical components therefor and modes of operation.
In a first separate aspect of the present invention, the ice delivery system includes a source of ice, an ice bin and two sets of at least one agitator each. Each set of at least one agitator includes a periodic cycle. The frequency of the periodic cycle of the set closest to the bin outlet is substantially greater than the frequency of the periodic cycle of the other set. Ice is thus able to move through the bin without bridging or blockage and, at the same time, without being excessively stirred.
In a second separate aspect of the present invention, the ice delivery system of the first aspect may have a ratio of frequencies between sets of 10:1. Additionally, the agitators may move less than one full revolution for each periodic cycle. The bin may have a V-bottom with an augur located at the convergence of the V-bottom. Various agitator configurations are contemplated. Agitators adjacent to the augur may include augur elements oriented to move ice away from the outlet. The augur may be of increasing pitch toward the bin outlet. Each contributes to consistent flow through the bin and discharge.
In a third separate aspect of the present invention, an ice delivery system includes an ice bin with a channel in the bottom thereof leading to an outlet. The outlet has a larger horizontal major cross-sectional dimension than the channel. An augur is rotatably mounted in the channel. The augur may extend outwardly of the ice outlet. Reduced blockage is contemplated. A breaker element may be arranged adjacent the augur outwardly of the ice outlet to avoid further any ice buildup.
In a fourth separate aspect of the present invention, an ice delivery system includes a multi-station diverter. The diverter is associated with an ice transport conduit and with distribution conduits which extend to a plurality of receiving stations. The ice transport conduit extends downwardly to the diverter while the distribution conduits extend downwardly from the diverter at the portions of those conduits adjacent the diverter. This orientation of the conduits avoids ice blockage in the diverter. The downward orientation of the conduits may additionally be vertical to further inhibit ice blockage.
In a fifth separate aspect of the present invention, the ice delivery system includes a multi-station diverter including a rotatably mounted diverter tube which has an inlet end concentric with the axis of rotation and an outlet end displaced from the axis by a fixed distance. A transport conduit is associated with the inlet end while distribution conduits are placed about the axis of rotation at the same distance as the outlet end of the diverter tube. A conduit is thus presented through the diverter matching up with the incoming transport conduit and the outgoing distribution conduits.
In a sixth separate aspect of the present invention, the multi-station diverter of the fifth separate aspect is contemplated to include further a support for the diverter tube which has sockets cooperating with an actuated pin to properly align the diverter tube with the distribution conduit inlets. Station markers may be associated with the support to provide input to a controller for properly locating the diverter tube.
In a seventh separate aspect of the present invention, the ice delivery system includes an air directional valve and a source of constant transporting air. The valve includes valve elements which selectively open to alternatively supply air to an ice transport conduit and to exhaust. In this way, the source of constant transporting air may be rapidly applied and rapidly diverted from the pneumatic conveyor.
In an eighth separate aspect of the present invention, the ice delivery system includes an ice transport conduit, a controlled source of transporting air and an ice gate which includes a substantially vertically extending passage, an ice inlet open laterally into the passage, an air inlet open into the passage below the ice inlet and an ice and air outlet below the air inlet. A gate in the passage has two extreme positions. One of the positions closes off the ice inlet to avoid air flow toward the ice inlet while the other provides for charging of ice into the transport conduit from the ice inlet.
In a ninth separate aspect of the present invention, the ice delivery system includes an ice bin and receiving stations with a pneumatic system for selectively distributing ice from the ice bin to the receiving stations. Ice level sensors are located in the bin and the receiving stations. A visual ice level monitor is coupled with the bin for maintaining the integrity of ice within the bin. A locking element may further restrict entry.
In a tenth separate aspect of the present invention, an ice delivery system conduit coupling has two end pieces, each with a tubular clamp section and a tubular extension section. The tubular extension sections have inner shoulders facing the tubular clamp sections and have attachments with sealing surfaces. The sealing surfaces are engaged facing one another with a sealing element therebetween. The tubular extension sections each have an inner shoulder facing the tubular clamp sections and inner truncated conical surfaces. One of the inner truncated conical surfaces tapers inwardly from the associated shoulder while the other tapers outwardly from the associated shoulder. The arrangement provides a coupling which is to avoid ice blockage. The tubular clamp sections may optionally be partially split longitudinally and include circumferential channels to receive clamp bands.
In an eleventh separate aspect of the present invention, an ice delivery system conduit coupling includes a coupling tube with a clamp sleeve extending thereover. The clamp sleeve includes longitudinally split ends and circumferential channels about the split ends which may receive clamp bands. The coupling tube fits within the clamp sleeve between annular sealing flanges located on the inner surface of the clamp sleeve. Conduit ends extend between the coupling tube and the clamp sleeve at either end thereof. Sealing and resistance to ice blockage are to be achieved by the annular sealing flanges capable of constricting the conduit to form sealed smooth transitions with the coupling tube.
In a twelfth separate aspect of the present invention, an ice delivery system conduit coupling includes a tubular insert having a flared end on an internal tubular surface and an external surface to receive the end of a conduit. A second portion of the tubular insert may also include a flared end and an external surface to receive another end of a conduit. A passage through the tubular insert may be larger toward the upstream end than toward the downstream end. In appropriate circumstances, a split sleeve may be wrapped about the tubular insert to extend beyond the insert for constricting the tubing for sealing and avoiding ice blockage.
In a thirteenth separate aspect of the present invention, the ice delivery system includes an ice bin with a germicidal aspect. This could be a germicidal light in the ice bin or a source of ozone. The presence of the germicidal light or the ozone is to reduce organic growth within the ice bin which might otherwise contaminate the ice.
In a fourteenth separate aspect of the present invention, the ice delivery system includes a remote dispensing station, a chamber between the distribution conduit and the remote dispensing station with a passageway from the chamber to the station. A gate selectively closes the passage as controlled by a system controller. Closure of the gate can prove advantageous to avoid blowing air, cleaning fluid or a sanitizing device into the remote station.
In a fifteenth separate aspect of the present invention, the ice delivery system of the fourteenth separate aspect might further include a liquid drain at the end of the gate to divert liquid from the receiving station. The gate may be both lockable by the controller in the closed position and independently biased toward the closed position.
In a sixteenth separate aspect of the present invention, the ice delivery system includes a drain at the end of a gate in a passage to a remote dispensing station. The drain exits from the end of the gate with the gate closing the passage. The drain may include a collector extending across the distal end of the gate with an outlet at one edge of the gate. The collector may be a trough in one surface of the gate or the collector may extend through the wall of the passage at the distal end of the gate with the gate in the closed position.
In a seventeenth separate aspect of the present invention, the ice delivery system includes auguring ice from a bin, dropping the ice away from the augur, timing a delay after auguring the ice before closing a gate and blowing transporting air to convey the ice. Where appropriate, the augur may be reversed before closing the gate. This allows ice to properly pass into the transporting area from the ice bin.
In an eighteenth separate aspect of the present invention, the ice delivery system includes auguring ice from an ice bin, dropping the ice away from the augur outside of the bin, closing a gate between the bin and a source of transporting air and sensing the state of closure of that gate. Cycling the action to close the gate until the gate is fully closed helps to clear away any ice blocking complete closure of the gate which might otherwise result in insufficient conveying pressure to convey the ice.
In a nineteenth separate aspect of the present invention, the ice delivery system includes auguring ice from a bin, dropping the ice away from the augur, stopping the augur, closing a gate to the ice bin, storing pressure in a source of transporting air and rapidly releasing that air to blow transporting air and provide an initial boost to provide momentum to the ice being transported.
In a twentieth separate aspect of the present invention, the ice delivery system includes auguring ice from an ice bin and transporting that ice through distribution conduits. The auguring of ice is disabled upon the opening of an access door into the ice bin. Once disabled, upon closure of the ice bin door, a test puff of air may be employed for determining the presence of ice in the distribution system. Maintaining ice bin integrity and reinitializing the distribution system inhibits contamination and avoids system blockage.
In a twenty-first separate aspect of the present invention, the ice delivery system initializes the system upon powering up, either initially or upon restart after system shutdown. The blowing of transporting air is cycled upon the sensing of a predetermined minimum pressure in the ice transport conduit.
In a twenty-second separate aspect of the present invention, the ice delivery system includes testing the system for blockage before auguring ice from the bin and blowing a burst of transporting air through the system before auguring ice upon sensing a pressure above a preset value within the distribution conduit.
In a twenty-third separate aspect of the present invention, the ice delivery system provides for the blowing of transporting air without release of the gate at the remote dispensing station. The blowing of transporting air with the gate closed at the remote station accommodates a drying cycle as well as a cleaning cycle without affecting the ice within the remote station.
In a twenty-fourth separate aspect of the present invention, the gate associated with a remote dispensing station may be employed to sense the state of the remote dispensing station and disable the distribution of ice thereto when appropriate.
In a twenty-fifth separate aspect of the present invention, the ice delivery system includes the mode of blowing drying air through the system to inhibit the growth of contaminating agents.
In a twenty-sixth separate aspect of the present invention, the ice delivery system includes the cycle of transporting ice pneumatically through tubing from an ice bin to a remote dispensing station with a gate to the remote dispensing station closed, adding an active agent to the ice to be transported and blowing air through the tubing and over the transported ice. The active agent may be drained from the ice before entering the remote dispensing station.
In a twenty-seventh separate aspect of the present invention, any of the foregoing aspects are contemplated to be employed in combination.
Accordingly, it is a principal object of the present invention to provide an improved process and the apparatus therefor for distributing ice from a central station. Other and further objects and advantages will appear hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic view of a complete ice distribution system.
FIG. 2
is a is a front view of an ice bin with a ice maker.
FIG. 3
is a front view of a ice bin with an agitator system.
FIG. 4
is a cross-sectional side view of a ice bin with an agitator system.
FIG. 5
is a cross-sectional detail end view of an auger in an ice bin.
FIG. 6
is a is a cross-sectional side view of a rotation sensor.
FIG. 7
is a front view of a torque sensor.
FIG. 8
is a side view of the outlet from the bin.
FIG. 9
is a cross-sectional side view of an ice gate.
FIG. 10
is a perspective view of an air valve.
FIG. 11
is a is a plan view of the air valve.
FIG. 12
is a front view of the air valve.
FIG. 13
is a perspective view of a valve element for the air valve.
FIG. 14
is a side view of an air valve allowing an air pressure buildup.
FIG. 15
is a cross-sectional side view of a diverter.
FIG. 16
is a cross-sectional side view of a indexing assembly for the diverter.
FIG. 17
is a position sensing system of the diverter.
FIG. 18
is a cross-sectional side view of a receiving station pre-chamber.
FIG. 19
is a front view of a fluid collector.
FIG. 20
is a cross-sectional side view of the fluid collector of FIG.
19
.
FIG. 21
is a cross-sectional front view of a second fluid collector.
FIG. 22
is a cross-sectional side view of the fluid collector of FIG.
21
.
FIG. 23
is a plan view of a conduit connector.
FIG. 24
is a cross-sectional side view of the conduit connector of FIG.
23
.
FIG. 25
is a cross-sectional side view of the conduit connector of
FIG. 23
with a coupling.
FIG. 26
is a side view in a partial cross section of a second conduit connector.
FIG. 27
is a side view in partial cross section of a third conduit connector.
FIG. 28
is a cross-sectional side view of a fourth conduit connector.
FIG. 29
is an end view of the outer sleeve of the conduit connector of FIG.
28
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Turning in detail to the drawings,
FIG. 1
illustrates an ice delivery system. The delivery system includes a source of ice
10
above an ice bin
12
. The source of ice
10
and the ice bin
12
are further illustrated in FIG.
2
. The source of ice
10
is an ice maker mounted to the top of the ice bin
12
with the ice bin
12
forming a mounting platform. An evaporator
18
and the condenser
22
along with the remaining components of the refrigeration system are shown in the ice maker
10
which can deliver ice into the ice bin
12
.
The ice bin
12
includes a hinged door
24
providing access to within the ice storage area
16
. The hinged door
24
is preferably hinged from above so as to naturally assume a closed position when released. Although the door
24
may be used for service, it is preferably to remain closed during all operation of the ice delivery system. A locking element
26
, retaining the door in the closed position, is preferably employed to prevent access to the ice storage area
16
to restrict entry as a mechanism for inhibiting contamination of the ice. Two different doors
24
are illustrated in
FIGS. 1 and 2
. As shown in
FIG. 2
, the location of the door may be such that when opened ice will pour out the door. This is accomplished by having the bottom of the door below the normal level for ice storage. With the device having this configuration, opening the door becomes very problematic and discouraged.
As can be seen from
FIGS. 2 through 5
, the ice storage area
16
of the ice bin
12
is defined with a V-bottom
28
. This bottom
28
further includes a radiused apex to define a channel
30
. The channel
30
runs to an ice outlet
32
at the convergence of the V-bottom
28
. The ice outlet
32
extending through the wall of the ice bin
12
is preferably the only normally open port in the ice storage area
16
and it only leads into the transport system. The ice outlet
32
is configured to avoid any shoulders or other surfaces intruding into the ice storage area
16
which would prevent movement of the ice. Also contemplated is the radius of the ice outlet
32
being at least as large or larger than the radius defining the interior of the channel
30
to this end. A germicidal light
34
is included within the ice storage area
16
. With the ice bin being sealed except through the discharge port
32
into the transport system and with the inclusion of the germicidal light
34
, a clean environment is contemplated. Element
34
may also represent an ozone manifold
34
for dispensing germicidal ozone to the same end.
Positioned substantially concentrically within the channel
30
of the ice storage area
16
, an auger
36
is located at the convergence of the V-bottom. The auger
36
includes a flight
38
of increasing pitch to accelerate the ice pieces as they move toward the ice outlet
32
. In
FIG. 4
, the auger
36
is shown to extend only into the ice outlet
32
. In
FIG. 8
, the auger
36
is shown to extend through the ice outlet
32
to insure complete passage from the ice bin. This auger
36
is displaced from the opposed wall of a discharge passage by a dimension greater than the anticipated maximum major dimension of the pieces of ice to be handled. This displacement is intended to avoid ice buildup. A breaker element
40
further insures complete discharge of the ice including its disengagement from the auger
36
. The auger
36
is driven from the back of the unit as can be seen in
FIG. 4
by a drive wheel
42
which is coupled with a drive motor
44
shown in the layout of FIG.
3
.
A set of bin agitators is positioned about the top and sides of the ice storage area
16
. This set of agitators includes two upper agitators
46
and two side agitators
48
on each side of the ice storage area
16
. This first set of agitators including the two agitators
46
and four agitators
48
are coupled together by an endless elongate flexible element such as a chain or belt
50
. Pulleys
52
are engaged by the elongate drive element
50
. As can be seen in
FIG. 3
, the upper agitators
46
are driven more rapidly than the side agitators
48
. The drive element
50
also includes a first drive
54
which is a motor with a reduction gear. One of the agitators
46
and
48
is illustrated clearly in
FIG. 4
as having a main agitator shaft
56
with bars
58
extending outwardly from the shaft
56
. The bars
58
may include cross pieces
60
fixed at the distal end thereof. Such cross pieces are illustrated as being adjacent to the walls of the ice bin
12
in the representative agitator element of FIG.
4
.
A set of discharge agitators are arranged more proximate to the auger
36
. This second set of agitators includes two agitators
62
which are symmetrically placed in the ice storage area
16
and are equidistant from the V-bottom laterally of the auger
36
. The second set further includes two agitators
64
, the first of which is placed immediately above the auger
36
while the second is immediately above the first. The agitators
62
and
64
also include elements to agitate the ice contained within the ice bin
12
. The lowermost of the agitators
64
, directly above the auger
36
, includes a helical flight
66
acting as an auger. This flight
66
and the associated shaft is connected with the drive so as to move ice away from the ice outlet
32
. A second auger flight
67
of lesser diameter, as seen in
FIG. 4
, further displaced from the ice outlet
32
moves ice toward the outlet. The uppermost agitator
64
includes bars
68
extending from the shaft with transverse elements
70
arranged at the distal ends thereof. An auger flight
72
also moves ice away from the ice outlet
32
. The agitators
62
include bars
68
with transverse elements
70
without an auger flight. Naturally, various combinations of these elements can be employed with each of the agitators
62
and
64
. Further, other placement of these agitators might prove equally effective. This second set is, however, positioned about the auger
36
associated with the ice outlet
32
while the agitators
46
and
48
are located about the main cavity of the ice storage area
16
. While the second set of agitators
62
and
64
are more involved with the direct feeding of the auger
36
with a conditioning of the ice thereabout, the agitators
46
and
48
operate principally to insure that ice does not bridge across the bin or otherwise fail to appropriately flow toward the V-bottom of the bin.
The second set of agitators
62
and
64
is driven by a second elongate drive element
74
such as a chain or belt. Pulleys
76
couple the shafts of the agitators
62
and
64
to the drive element
74
. It may be noted that the pulley
76
around the lowermost of the agitators
64
is smaller, thus driving this agitator at a faster speed. This drive element
74
is coupled with a motor and drive reduction gear
78
to define a second drive for the second set of agitators.
FIGS. 6 and 7
illustrate safety mechanisms associated with the agitators
46
,
48
,
62
and
64
and/or the auger
36
. In
FIG. 6
, a rotation sensor is illustrated which includes permanent magnets
80
located in a coupler
82
fixed to the shaft of one of the agitators or auger. A reed switch
84
is located on the bearing housing
86
to be attracted, and/or repulsed from the permanent magnets
80
. When the switch
84
is not actuated by rotation of the permanent magnets
80
, a fault can be detected. In
FIG. 7
, a motor mount operates as a torque sensor. Brackets
88
are fixed to the frame of the ice bin
12
. Sliding collars
90
are positioned about mounting shafts
92
between springs
94
and locked nuts
96
. A motor mount
98
is coupled with the sliding collars
90
through mounts
100
. A microswitch
102
is mounted to the motor mount
98
while an adjustable pin
104
is mounted to one of the brackets
88
. Excessive torque compresses the springs
94
sufficiently to actuate the microswitch
102
. The signal from the microswitch
102
may be employed to shut down the equipment as the system responds to excessive torque.
Returning to
FIG. 1
, a source of constant transporting air in the form of a blower
106
is conveniently mounted to the side of the ice bin
12
. The blower preferably includes a filter to minimize air contamination. The discharge
108
of the blower is directed to an air directional valve
110
. This valve is illustrated in subassembly with the source of constant transporting air such as a blower
106
in FIG.
14
and is further illustrated in greater detail in
FIGS. 10 through 13
.
The air directional valve
110
includes a valve inlet
112
coupled with the blower
106
. The valve
110
includes a transition section
114
which acts as a manifold to direct air to two outlets
116
and
118
. The outlets
116
and
118
are controlled by a valve element assembly
120
which includes a first valve element
122
associated with the outlet
116
and a second valve element
124
associated with the outlet
118
. The first and second valve elements
122
and
124
are arranged substantially in perpendicular planes about a common axis. A crank
126
fixed to the composite bearing shaft of these valve elements
122
and
124
is coupled with a link
128
controlled by a solenoid
130
and a return spring
132
.
When the solenoid
130
is actuated in the air directional valve
110
, the first outlet
116
is closed by the first valve element
122
. When the solenoid is deactivated, the return spring
132
causes the valve element assembly
120
to rotate so that the second valve element
124
closes the outlet
118
. When one of the first and second elements
122
and
124
is closed, the other is fully open. The first outlet
116
exhausts from the system through an outlet
134
. The outlet
118
is ultimately coupled to an ice transport conduit through an air supply passage
136
. A high pressure switch
138
is located near the inlet
112
while a low pressure switch
140
is located at the outlet
118
to monitor the state of the system. With the blower
106
acting as a constant supply of pressurized air, the system may have the blower continuously operating or bring the blower up to speed before pneumatic transporting is undertaken. In either case, when the blower
106
is fully operating, the valve element assembly
120
may be actuated by the solenoid
130
to redirect air from exhaust thought the outlet
134
to the system through the air supply passage
136
.
To further insure an immediate burst of air into the system, a second valve
138
may be interposed within the air supply passage
136
. This valve may also employ a butterfly valve plate which can be rapidly opened to release the air pressurized by the blower
106
and directed by the air directional valve
110
into the air supply passage
136
.
FIG. 9
illustrates an ice gate
140
which is arranged downstream of the ice outlet
132
from the ice bin
12
and the air supply passage
136
from the blower
106
. The ice gate
140
has a passage
142
extending substantially vertically. The passage
142
is coupled at its upper end to the ice outlet
132
defining an ice inlet
144
to the gate
140
. An air inlet
146
is open to the passage
142
and is coupled with the air supply passage
136
. This inlet
146
is located below the ice inlet
144
. An ice and air outlet
148
is then located below the air inlet.
A gate
150
is located in the passage
142
. The gate
150
is a flipper valve depending from the body of the ice gate to extend across and close off the air inlet
146
when not forced open by pressurized air, the closure of the air inlet
146
providing one extreme position for the gate
150
. When the air is fully pressurized and flowing through the air inlet
146
, the gate
150
is blown over to close the passage
142
. As the gate
150
is longer than the width of the passage
142
, the gate
150
will extend across the passage
142
without binding or blowing open in the opposite direction. This forms another extreme position for the gate. With this operation, when the air is off, ice can be dropped down into the ice and air outlet
148
. When the pressurized air is on, that pressurized air communicates with the ice and air outlet
148
and is prevented from blowing back and into the ice inlet
144
which is the ice outlet
132
of the ice bin
12
.
Returning to
FIG. 1
, below the ice gate
140
, the ice and air outlet
148
of the ice gate
140
is coupled with an ice transport conduit
152
which forms a plurality of coils
154
below the ice gate
140
. The ice transport conduit
152
then may extend upwardly to an appropriate level for distribution to individual ice stations. Naturally, the direction of the ice transport conduit
152
is determined by the relative location of the ice bin
112
relative to the stations.
The ice transport conduit
152
extend to a multi-station diverter
156
. The multi-station diverter
156
is best illustrated in
FIGS. 15
,
16
and
17
. The ice transport conduit
152
is arranged to terminate at the multi-station diverter
156
with a diverter approach portion
158
which extends vertically downwardly to the multi-station diverter
156
.
The multi-station diverter
156
includes a diverter tube
160
. The diverter tube
160
is rotatably mounted about a vertical axis. An inlet end
162
of the diverter tube
160
is concentric with that rotational mounting axis. An outlet end
164
is displaced from the axis by a first distance. The diverter tube
160
is driven by a V-belt
166
cooperating with a pulley
168
fixed to the tube
160
. A motor
170
drives the rotation.
In addition to the concentric mounting
172
at the inlet end
162
of the diverter tube
160
, mounting is provided by a body
174
which is circular in plan with cylindrical sidewalls
176
and a circular plate
178
. The circular plate
178
concentrically receives a mounting pin
180
which forms a part of a support for the body
174
.
Indexing of the multi-station diverter
156
is provided by the mechanism best illustrated in
FIG. 16. A
solenoid
182
retracts a spring biased actuated pin
184
from sockets
186
located in the upper rim of the cylindrical sidewall
176
. The spring
187
otherwise extends the actuated pin
184
to one of the sockets
186
to retain the multi-station diverter
156
in registry with one of the distribution conduits to remote dispensing stations.
The multi-station diverter
156
extends to diverter discharge portions
188
which transition to distribution conduits. The diverter discharge portions
188
are displaced from the axis of rotation of the diverter tube
160
of the multi-station diverter
156
by a distance equal to the displacement of the outlet end
164
. Thus, the outlet end
164
is able to align with the diverter discharge portions
188
. The circular plate
178
includes a port
190
therethrough aligned with the outlet end
164
of the diverter tube
160
. As there are multiple diverter discharge portions below the circular plate
178
, the remaining discharge portions are covered over when one is aligned with the port
190
.
Looking momentarily to
FIG. 1
, distribution conduits
192
extend from the diverter discharge portion through distribution conduit inlets
194
. These distribution conduits
192
then extend to remote dispensing stations. To cooperate with the diverter discharge portions
188
so as to appropriately feed the distribution conduits
192
, the sockets
186
are appropriately located about the rim of the cylindrical sidewall
176
so as to specifically align the outlet end
164
of the diverter tube
160
with each of the diverter discharge portions
188
, respectively. To do this, station markers are provided on the periphery of the body
174
. These station markers are in the form of cams
196
as illustrated in FIG.
17
. The cams uniquely identify each distribution conduit inlet by station sensors which are switches
198
extending into the path of travel of the cams
196
. As illustrated in
FIG. 17
, with three switches
198
, several stations can be recognized. Four are illustrated. However, a fifth could be added through cams
196
located in the middle and bottom positions. A sixth station can be recognized by a single cam located in the bottom position. Finally, a seventh station can be recognized with a single cam located in the middle position.
Remote ice receiving and dispensing stations
200
are located at the ends of the distribution conduits
192
. These stations are receiving stations for ice and provide conventional ice storage bins
202
with conventional dispensing equipment therefrom.
FIGS. 18 through 22
illustrate a prechamber and the mechanism thereof for an otherwise conventional remote dispensing station
200
. A chamber
204
receives ice and conveying air from a distribution conduit
192
. The chamber
204
is preferably an S-shape in cross section with a first end of the S extending to be coupled with the outlet end of the distribution conduit
192
and a second end extending down to be coupled to a passage
206
into the remote dispensing station
200
. The chamber
204
is open to the atmosphere through an air outlet
208
. The air outlet
208
may be a series of strips spaced from one another to allow air flow therethrough while capturing all pieces of ice. A first liquid drain
210
is shown to drain the upstream portion of the chamber. The drain entrance is arranged such that ice entering the chamber
204
will not be hung up by the edge of the drain.
A gate
212
extends across the passage
206
into the remote dispensing station
200
to selectively close the passage. The gate
212
is shown to be pivotally mounted with a counterweight
214
. Alternatively, a spring may be employed. The counterweight biases the gate
212
toward a position closing the passage. The gate
212
swings downwardly to open under the weight of delivered ice or may be opened by an electromagnetic or pneumatic mechanism. When advantageous, the gate may be locked by an electromagnet
216
attracting a ferromagnetic counterweight
214
. A position sensor determines the orientation of the gate
212
as to whether or not it is fully closed.
Inhibiting liquids from flowing into the remote dispensing station
200
is advantageous. Such liquids may simply be melted ice but can be cleaning fluid. Therefore, in addition to the liquid drain
210
, a further liquid drain is advantageously associated with the gate
212
.
FIGS. 19 and 20
illustrate a first embodiment for such a drain while
FIGS. 21 and 22
illustrate a second. In the first embodiment, a liquid drain extends from the end of the gate through the wall of the passage
206
. This drain
218
includes bars
220
to prevent ice from flowing through the drain
218
. A channel
222
on the backside of the wall of the passage
206
is angled downwardly to communicate with a discharge tube
224
.
In the embodiment of
FIGS. 21 and 22
, the drain from the end of the gate is through a passage in the gate
212
itself. In this embodiment, bars
226
extend from the upper surface of the gate
212
, overlaying a channel
228
offset to promote flow to one side of the gate
212
as can be seen in
FIG. 21. A
cup
230
receives the collected liquid and communicates with a discharge tube
232
to exhaust the liquid away from the ice storage bin
202
of the remote dispensing station
200
. For either drain of these two embodiments to work, the gate
212
is to be closed for optimum operation. The second embodiment is better able to capture liquid even if there is a slight opening of the gate
212
within the passage
206
.
The foregoing structure is preferably configured for operation with a controller. An electronic or microprocessor-based control system is preferred. The controller is contemplated to specifically control the mode of operation of each element and to provide responses to specific events. Several sensors are used with the controller to trigger control operation.
Looking first to the ice bin
12
, the controller is employed to operate both the drive
54
which actuates the agitators
46
and
48
and the drive
78
which actuates the agitators
62
and
64
. During normal operation, the drives
54
and
78
are actuated on a periodic basis to define a first periodic cycle for the drive
54
and a second periodic cycle for the drive
78
. The first drive
54
is cycled approximately once ever ten cycles of the second drive. Further, the first drive only moves a part of a revolution with each cycle. This motion is sufficient to insure that the ice is able to move downwardly toward the outlet. The partial revolution is enough to break any bridges and columns which may form in the upper or lateral portions of the ice bin
12
. The drive
78
is actuated at a substantially greater frequency but is contemplated to have the same approximate duration of agitator rotation per cycle as the first drive
54
. The second drive also moves the agitators less than one full rotation per cycle. The controller also regulates operation of the auger
36
through the drive motor
44
. The signal from the reed switch
84
indicative of a failure of one or more of the agitators to rotate provides input to the controller as does the microswitch
102
of the motor torque sensor. The ice bin
12
may also include a sensor to determine the amount of ice in storage. The amount may be used to control the source of ice
10
, either through the controller or directly. Such a sensor could be electronic or mechanical.
The controller energizes the solenoid
130
of the air directional valve
110
to direct air selectively through the outlets
116
and
118
. The controller might also turn the blower
106
on and off based on the time of day or responsive to volume of ice distribution. Input to the controller is received from the high pressure switch
138
and the low pressure switch
140
associated with the air directional valve
110
. The solenoid of the valve
130
is also to be actuated by the controller.
The positioning of the diverter tube
160
of the multi-station diverter
156
is also positioned through the motor
170
by the controller. As greater alignment accuracy is necessary for the diverter tube
160
than is conventionally provided by the motor
170
, the controller also lifts and releases the actuated pin
184
through control of the solenoid
182
. Positional information regarding the diverter tube
160
is supplied, as described above by the cams
196
and the switches
198
. The input from the switches
198
is directed to the controller for feedback on the accurate manipulation of the actuated pin
184
.
The controller is programmed to select a new distribution conduit
192
by drawing the actuated pin
184
from the associated socket
186
. The diverter drive is then sequentially powered in one direction for a short pulse and then powered in the other direction to a new position at which time the actuated pin
184
can be positioned within a new socket
186
. The controller routinely determines which direction of rotation will result in the least movement and, consequently, time. The initial short pulse would then be initiated in the reverse direction so that the main driving of the diverter tube
160
will be along the shortest path to the next position.
At the remote dispensing stations
200
, the ice storage bins
202
include ice level sensors
234
. These sensors provide signals to the controller indicative of the levels of ice in the bins
202
. When the ice level falls below a preset level in one of the bins
202
, the sensor associated with the low bin
202
sends a demand call to the controller for additional ice.
The overall condition of the system is tested through the positioning of doors and gates as well as by pressures. The door
24
on the ice bin
12
includes a sensor or switch
236
to indicate to the controller when the door
24
is open. The ice gate
140
includes a sensor
238
on the gate
150
to determine closure of the passage
142
. A like device
240
is found on the gate
212
of the remote dispensing stations
200
. The controller further energizes the electromagnet
216
when the gate
212
is to remain locked.
The remote dispensing stations
200
preferably include a visible ice level monitor
242
which can be seen from outside the ice bin. Such a monitor may be electronic and coupled with the ice level sensor. Alternatively, a less sophisticated means, such as a sight glass, may be employed. The value of such an ice level monitor is that the bin need not be opened to insure the existence of an adequate supply.
Turning to the operation of the ice delivery system, ice is supplied by the source of ice
10
to the ice bin
12
. As noted above, some means for controlling the generation of ice based on the quantity of ice in the ice bin
12
is preferred. This may occur through conventional means such as a mechanical arm or may rely on a sensor through the controller. Also as noted above, agitators within the ice bin
12
periodically move to insure that the body of ice within the bin
12
is able to flow toward the outlet. Only a relatively small amount of agitation is required. Greater amounts of agitation reduce the piece size of the ice and can operate to generate heat within the ice. Ultimately, the ice moves toward the ice outlet
32
at the bottom of the ice bin
12
. The auger
36
at the bottom of the ice bin
12
, activated by the controller, delivers ice from the ice bin
12
into the passage
142
of the ice gate
140
. The controller is programmed to run the auger
36
in a series of intermittent runs to accumulate a full load of ice to be distributed to a remote dispensing station
200
. With each run, ice is augered from the bin
12
through the ice outlet
32
and dropped away from the auger. The auger may then be reversed through a partial turn to insure that additional ice is not discharged until the auger resumes the discharging operation.
The ice released from the auger
36
falls through the ice gate
140
to the coils
154
. The ice from several periodic runs of the auger are retained in the coils
154
before being transported onto a selected remote station
200
. Puffs of air alternate with the auger operation to distribute the ice within the coils
154
. During the distribution operation, the blower
106
may be constantly running. Between puffs of air, the air directional valve
110
directs air to the outlet
116
. This air may be used to pass over other components which may become hot during operation for cooling purposes. The solenoid
130
is actuated following an auger run. Preferably, a short delay is programmed into the controller between the operation of the auger
36
and the actuation of the air directional valve
110
to blow air into the ice gate
140
. The delay may be no more than a second or two from the time the auger
36
ceases to rotate. When the auger reverses direction at the end of each run, the delay would begin from the termination of the reverse rotation of the auger. Following the delay, the solenoid
130
is pulsed to open the air directional valve
110
. Where employed, the valve
138
would also open.
The puff of air from the blower
106
directed by the air directional valve
110
to the ice gate
140
is directed through the air inlet
146
to close the gate
150
and flow through the ice and air outlet
148
. The closure of the gate is monitored by a sensor
238
. If, during the puff of air, the gate
150
does not close, there is an assumption that ice is blocking the gate
150
from closure. With an open gate signal, the auger
36
is not further enabled. Rather, the air directional valve
110
is cycled to provide repeated puffs of air to the ice gate
140
so as to enable and test for full closure of the gate
150
. Once closure is sensed, the system may again returns to a cycle of alternating augering and puffing. Alternatively, the need to induce full closure of the gate may suggest the possibility of other concerns with the condition of the flow paths. Consequently, before returning to normal operation, a long pulse of transporting air may be generated to send the batch currently being accumulated in the coil
154
to a remote station. The pulse may be controlled by the shorter of a timed amount sufficient for the batch or partial batch to reach the remote station or a pressure drop signaling arrival of the ice at a remote station. A pressure drop may not be sensed if the batch accumulated in the coil
154
was small when the open ice gate was sensed. A solenoid might also be employed to supplant the use of air to close the ice gate.
A pressure sensor downstream of the ice gate
140
may also be employed to sense sufficient closure of the gate
150
to allow continued operation. The controller may accept one or the other of a gate closure signal or a minimum pressure signal to continue ice distribution from the auger
36
. The differential pressures may be enhanced through the storage of pressure in the source of transporting air through the valve
138
with rapid release of that pressure from the source of transporting air in the direction of the ice dropped from the auger by a rapid opening of the valve
138
. Once a preselected number of auger runs have been performed, the amount of ice within the coils
154
is ready to be discharged to a selected remote dispensing station
200
. The controller then activates the valve element assembly
120
through the solenoid
130
to send a long pulse of transporting air in the direction of the ice dropped from the auger
36
. The high pressure switch
138
on the air directional valve
110
measures the back pressure as the ice is transported to a remote distribution station. A pressure drop in the line signals that the ice has been appropriately distributed. The transporting air is supplied for a few seconds after the pressure drops to insure that all pieces of ice are appropriately distributed.
The ice level sensors
234
within the remote dispensing stations
200
signal the controller when the ice has lowered to a level requiring more to be supplied. The controller recognizes which remote dispensing station
200
is indicating a low level of ice and activates the multi-station diverter
156
. The controller is continuously supplied with the diverter position based on the status of the switches
198
. When a remote dispensing station
200
calls for ice, the multi-station diverter position to accomplish satisfying the need for ice is determined. The direction of rotation of the diverter tube
160
to move the shortest distance to the appropriate station is determined. A small reverse pulse is initiated in the opposite direction and the solenoid
182
withdraws the actuated pin
184
from the socket
186
. The diverter tube
160
is then rotated in the appropriate direction to reach the next station. The cams
196
and switches
198
indicate arrival at the appropriate station and the controller releases the actuated pin
184
to drop into the appropriate socket
186
. Once this occurs, ice distribution can begin.
The gate
212
of each of the remote dispensing stations
200
is biased to a closed position by the counterweight
214
. The sensor
240
indicates gate closure and the gate may be locked in this position by an electromagnet
216
. When the gate
212
does not fully close, there can be an indication of ice blocking the passage
206
. When ice is transported, the gate
212
opens under the weight of the ice. The air may continue for a time after the batch of ice has been delivered, signaled by a drop in pressure, to insure clearance of the passage and the chamber
204
. If the gate
212
does not close at this time, the system is disabled from providing additional ice to the remote station
200
until the gate
212
closes. Further delivery of air without ice may be provided if the station
200
continues to call for ice. The sensor
240
may also be employed to indicate the ability of the gate
212
to fully open. When the gate is unable to fully open, it is assumed that the ice storage bin
202
is full. In either case, the system is disabled from delivering ice to the remote dispensing station
200
where the gate
212
can either not fully close or not fully open.
A number of operating modes and conditions are also recognized by the controller. The controller continually senses the state of closure of all ice bin access doors. With the opening of any such access door associated with an ice bin, the system is disabled. Thus, augering of ice, blowing puffs of air and blowing transporting air are disabled with an open ice bin access door. When this occurs, the system preferably operates to reinitialize. This also occurs with power failure and with initial startup of the system.
Upon initializing, the system may be actuated to provide a test puff of air. The test puff would be used to determine the amount of back pressure in the system. Alternatively, a transporting cycle for a fixed period of time might be employed where transporting air is blown through the system to insure that no ice is present. The puff or transporting cycle might be employed with each remote station
200
when it initially requests ice. Such testing is considered unnecessary after the initial delivery of ice to a given remote station
200
during any series of deliveries to the same station. This is because each delivery is verified to be complete when the characteristic pressure drop is sensed with the ice leaving the transport conduit
152
. The auger
36
would be disabled until such time as pressure within the system drops below a preselected minimum. Repeated cycling may be employed in an effort to clear the system when pressure exceeds the minimum. During the test distribution of air, the gates
212
are preferably maintained in the closed position. This avoids the blowing of transporting air into the associated ice storage bins
202
.
The system contemplates cleaning and drying cycles which may be manually commanded or periodically initiated by the controller. The cleaning cycle is provided to allow the passage of a device through the pneumatic tubing which distributes cleaning fluid as it passes along. With such a cycle, the gates
212
would remain closed at all times. The cleaning device containing the cleaning fluid might be introduced at the ice gate
140
and driven by the blower
106
. The device would then end up in one of the chambers
204
of a remote dispensing station
200
. The process may be repeated with the diverter tube
160
of the multi-station diverter
156
repositioned to access additional distribution conduits
192
. The use of the blower
106
to propel the device through the pneumatic tubes would result in closure of the gate
150
of the ice gate
140
. As a result, the ice in the ice bin
12
would not be heated by the flow of air therethrough. The same is true for the ice storage bins
202
through locking of the gates
212
by the lock
216
. An identical configuration is used for drying the distribution system but for the passage of a cleaning device through the pneumatic tubes. A periodic drying of the system helps to reduce organic contamination.
Rather than a cleaning device, the vehicle used for conveying an active agent may be a batch of ice itself. Liquid or gas cleaning, de-scaling or sanitizing agents may be introduced at any location. Introduction into the ice gate
140
, either through the ice inlet
144
or the air inlet
146
or both, of such liquid or gas agents may be conveyed with a batch of ice through the system. Alternatively, small amounts of agent may be released during normal operation.
Where the agent is such that it would make the stored ice in the remote stations
200
less desirable if it was allowed to enter the ice storage, the gate
212
may be locked in the closed position, even with a batch of ice as the delivery vehicle. Continued air flow would melt the ice to some extent in the prechamber
204
and carry the agent with the water through the drain
210
or one of the drains associated with the gate
212
illustrated in
FIGS. 19 through 22
. Such a process may be scheduled for automatic actuation on a periodic basis, by number of batches, say once in every 2000 batches, or by lapse of time. The actuation may also be scheduled for times when ice is not being demanded from the remote stations
200
.
The distribution of ice through the pneumatic tubes from the ice bin
12
to the remote dispensing stations
200
has been found to be quite sensitive to any blockage within the system. Consequently, ice delivery system conduit couplings must be appropriately designed to avoid any disruption in the passage of the ice. Further, cleanliness at any break or crevice within the tube is of concern. A number of embodiments of ice delivery system conduit couplings are disclosed in
FIGS. 23 through 29
.
A first embodiment of an ice delivery system conduit coupling is illustrated in
FIGS. 23 and 24
. The coupling is preferably circular in cross section and is shown to be an integral tube, generally designated
244
. The tube
244
is integral in the embodiment of
FIG. 24
but is defined in two sections for purposes here as having a first end portion
246
and a second end portion
248
. The first end portion
246
includes a tubular clamp section
250
while the second end portion
248
includes a tubular clamp section
252
. Between the two clamp sections, the end portions
246
and
248
define tubular extension sections
254
and
256
. These sections
254
and
256
include an inner truncated conical surface which is continuous in the embodiment of FIG.
24
. These tubular extension sections
254
and
256
include outwardly facing inner shoulders
258
and
260
. Between these shoulders, the inner surface of these sections defines a truncated conical surface with the diameter decreasing from the shoulder
258
toward the shoulder
260
. As illustrated in
FIG. 23
, the tubular clamp sections
250
and
252
are partially split longitudinally. The slits
262
are formed with a lateral dimension such that the tubular clamping sections
250
and
252
may be compressed diametrically. As can be seen in
FIG. 23
, band clamps
264
may be strategically positioned to compress the tube
244
. Channels may be provided to receive the band clamps and maintain them in position. In
FIG. 24
, conduits
266
and
268
are shown in place abutting into the outwardly facing shoulders
258
and
260
. From
FIG. 24
, it can be seen that the conduit
266
has a smaller inner diameter than the adjacent inner shoulder
258
while the conduit
268
has a larger inner diameter than the adjacent shoulder
260
. As ice flows from the left toward the right in
FIG. 24
, it can be seen that no shoulder extends into the ice path using this configuration.
As noted, the embodiment of
FIG. 24
shows a continuous inner surface between the shoulders
258
and
260
. In the embodiment of
FIG. 25
, the first end portion
246
and the second end portion
248
are split. The first end portion
246
includes a first attachment
270
defined by an annular outwardly extending flange
272
with threads about the outer peripheral surface thereof. A second attachment
274
provides a second flange
276
of slightly smaller outer diameter. An engagement
278
is defined by a locking nut having an annular inner flange
280
to mate with an annular channel on the flange
276
. Inner threads then mate with the threads on the outer periphery of the flange
272
to tighten the two components together. A sealing element
284
is positioned between the two attachments
270
and
274
. Silicone sealant may be provided at appropriate part lines. In the embodiment of
FIG. 25
, the inner surfaces of the tubular extension sections
254
and
256
are shown to be truncated conical surfaces which are, in this case, not continuous. Again, no inner shoulder extends into the path of ice flowing from left to right as seen in FIG.
25
.
The embodiment of
FIG. 26
illustrates an ice delivery system conduit coupling which includes a coupling tube
286
which easily fits within two conduits
266
and
268
. The coupling tube
286
is of fairly thin wall to avoid disruption of ice flow. A coupling tube
288
as seen in another embodiment shown in
FIG. 27
is contemplated to be employed with the embodiment of
FIG. 26
as well. The tube
288
has an inner surface
290
which is flared at the ends to further reduce any shoulder which may be found in the final assembly. In the embodiment of
FIG. 26
, a clamp sleeve
292
circular in cross section extends around the coupling tube
286
. The clamp sleeve
292
has longitudinally split ends where the slits
294
have width to allow for compression of the ends of the clamp sleeve
292
. Circumferential channels
296
accommodate clamp bands as shown. At or near the ends, annular sealing flanges
300
extend radially inwardly. When the clamp bands
298
are tightened, the annular sealing flanges
300
both bite into the conduits
266
and
268
and compress the conduits inwardly. This compression forces the conduits
266
and
268
to cover over the shoulders at the ends of the coupling tube
286
. To insure that the coupling tube
286
fits within the clamp sleeve
292
and between the annular sealing flanges
300
, a pin
302
extends between the coupling tube
286
and the clamp sleeve
292
. The conduits
266
and
268
are introduced by sliding axially between these components.
In the embodiment of
FIG. 27
, the clamp sleeve of
FIG. 26
is abbreviated to include one or more strips
304
which extend from the pins
302
coupled with the coupling tube
288
outwardly to clamp band assemblies
306
. With the strips
304
, the clamp band assemblies
306
are properly spaced to be at the ends of the coupling tube
288
to properly seal the interior. In all cases, silicone may act as a sealant to insure complete closure and the avoidance of cracks and interstices which may harbor organic growth.
The ice delivery system conduit coupling of
FIGS. 28 and 29
includes a tubular insert
308
which is shown to be unitary in construction. In this instance, the tubular insert
308
is shown to partially expand the conduits
266
and
268
when placed over the insert
308
. Alternatively, the conduits
266
and
268
may be preflared to allow a smooth sliding fit with the outside diameter of the insert
308
. The insert is circular in cross section. The insert
308
includes an internal surface
310
which is generally cylindrical but may include a slight flaring at the outer ends thereof. The external surface
312
is also substantially cylindrical but is tapered inwardly at the upstream and downstream ends. A longitudinally split sleeve
314
which may be formed as indicated in
FIG. 28
is wrapped about the section of the conduits containing the tubular insert
308
. Band clamps
316
tighten the longitudinally split sleeve
314
to draw the conduits
266
and
268
down to immediately overlay the tapered ends of the external surface
312
of the tubular insert
308
. In this way, a continuous inner surface across the coupling can be achieved. Again, silicon sealant may be employed where appropriate. While embodiments and applications of this invention have been shown and described, it would be apparent to those skilled in the art that many more modifications are possible without departing from the inventive concepts herein. The invention, therefore is not to be restricted except in the spirit of the appended claims.
Claims
- 1. An ice delivery system comprisinga source of ice; an ice bin having an ice outlet from the bin; a controller; a set of at least one bin agitator rotatably mounted in the bin and including a first drive coupled with the set of at least one bin agitator, the controller turning on and off the first drive to rotate the set of at least one bin agitator in a first periodic cycle; a set of at least one discharge agitator rotatably mounted in the bin between the outlet and the set of at least one bin agitator and including a second drive coupled with the set of at least one discharge agitator, the controller turning on and off the second drive to rotate the set of at least one discharge agitator in a second periodic cycle, the frequency of the second periodic cycle being substantially greater than the frequency of the first periodic cycle.
- 2. The ice delivery system of claim 1, the controller programmed to initiate the first periodic cycle with every tenth second periodic cycle.
- 3. The ice delivery system of claim 1, the first drive rotating the set of at least one bin agitator less than one full revolution during each first periodic cycle.
- 4. The ice delivery system of claim 1, the second drive rotating the set of at least one discharge agitator less than one full revolution during each second periodic cycle.
- 5. The ice delivery system of claim 1 further comprisingan induced germicidal environment in the ice bin.
- 6. The ice delivery system of claim 1 further comprisingan auger in the bin extending to the ice outlet from the bin, the auger including a flight of increasing pitch toward the ice outlet.
- 7. The ice delivery system of claim 1, the set of at least one bin agitator and the set of at least one discharge agitator including at least one rotation sensor coupled with the controller with at least one of the sets of agitators, the controller being programmed to shut off the first drive or the second drive when no rotation is sensed during one of the first periodic cycle or one of the second periodic cycle, respectively.
- 8. The ice delivery system of claim 1, one of the first drive and the second drive including at least one torque sensor coupled with the controller, the controller being programmed to shut off at least one of the first drive and the second drive when excessive torque is sensed during one of the first periodic cycle or one of the second periodic cycle, respectively.
- 9. The ice delivery system of claim 1, the duration of agitator rotation during one period of the first periodic cycle being substantially the same as the duration of agitator rotation during one period of the second periodic cycle.
- 10. The ice delivery system of claim 9, the controller programmed to initiate the first periodic cycle with every tenth second periodic cycle.
- 11. The ice delivery system of claim 1, the set of at least one bin agitator including at least three bin agitators, at least one of the bin agitators being in the top central area of the bin and at least one of the bin agitators being on each side of the bin, respectively.
- 12. The ice delivery system of claim 11, the set of at least one bin agitator including six bin agitators, two of the bin agitators being in the top central area of the bin and two of the bin agitators being on each side of the bin, respectively.
- 13. The ice delivery system of claim 1 further comprisingan auger in the bin extending to the ice outlet from the bin, the bin having a V-bottom with the auger located at the convergence of the V-bottom, the set of discharge agitators including first and second discharge agitators substantially symmetrically placed in the bin laterally of the auger and a third discharge agitator located above the auger.
- 14. The ice delivery system of claim 13, the third discharge agitator including a helical flight thereabout.
- 15. The ice delivery system of claim 13, the set of discharge agitators further including a fourth discharge agitator substantially symmetrically placed above the third discharge agitator.
- 16. The ice delivery system of claim 15, the third discharge agitator and the fourth discharge agitator each including an auger element thereabout oriented to move ice away from the ice outlet.
- 17. The ice delivery system of claim 15, the set of at least one bin agitator including at least three bin agitators, at least one of the bin agitators being in the top central area of the bin and at least one of the bin agitators being on each side of the bin, respectively.
- 18. The ice delivery system of claim 17, the set of at least one bin agitator including six bin agitators, two of the bin agitators being in the top central area of the bin and two of the bin agitators being on each side of the bin, respectively.
US Referenced Citations (12)