Method and apparatus for the distribution of ice

Information

  • Patent Grant
  • 6561691
  • Patent Number
    6,561,691
  • Date Filed
    Friday, April 7, 2000
    24 years ago
  • Date Issued
    Tuesday, May 13, 2003
    21 years ago
Abstract
An ice delivery system includes an ice bin with an ice maker thereon. An auger dispenses ice from the bin and agitators within the bin prevent blockage. The agitation may follow a pattern depending on the location of the agitators with some about the periphery less employed than those adjacent the auger. An ice gate receives ice and flowing air to direct the ice pneumatically to a multistation diverter. The flow through the diverter is vertically downwardly. Tubes from the diverter convey ice to remote dispensing stations. The dispensing stations have prechambers with drains and lockable gates to advantageously receive ice for delivery into the remote station bins or block the ice storage area to allow cleaning. Conduit couplings are configured to connect tubing without creating an area of ice blockage or allowing the buildup of contamination. Germicidal lights or ozone may be used in the ice bin to avoid contamination. Further, active agents for cleaning, de-scaling or sanitizing may be introduced through the ice gate on an automatic is cycled basis.
Description




BACKGROUND OF THE INVENTION




The field of the present invention is pneumatic ice distribution to dispensing stations.




Apparatus and methods for distributing ice to remote stations have been developed, particularly for use in the food service industry. Such systems incorporate a central ice bin, transport conduits, remote dispensing stations and a source of pneumatic energy to move the ice from the central bin to the dispensing stations. One such system is illustrated in U.S. Pat. No. 5,549,421, the disclosure of which is incorporated herein by reference.




In designing such systems, important considerations include enhancing ice flow, maintaining the integrity of the ice in a frozen state and avoiding contamination. In operating such systems, ice has been found to have a tendency to stick together and form blockages in the handling system. Avoidance of such blockages and the proper handling of a blockage when it does occur are of critical importance to the reliability to such systems. Maintaining the ice in an appropriate frozen state is also important. Localized thawing followed by re-freezing encourages the agglomeration of pieces of ice, resulting in blockage and inappropriate dispensing. The quality of the ice dispensed also is dependent upon the appropriate maintenance of uniform temperatures. Contamination has been a problem in such systems. Ice bins form a convenient source for manually taking scoops of ice. Further, placing foreign objects, such as glasses and bowls, in the ice for chilling has also been found to be a common, if inappropriate, use of ice bins. Resolutions of these issues is necessary for public safety and commercial acceptance of such systems.




SUMMARY OF THE INVENTION




The present invention is directed to an ice delivery system including various mechanical components therefor and modes of operation.




In a first separate aspect of the present invention, the ice delivery system includes a source of ice, an ice bin and two sets of at least one agitator each. Each set of at least one agitator includes a periodic cycle. The frequency of the periodic cycle of the set closest to the bin outlet is substantially greater than the frequency of the periodic cycle of the other set. Ice is thus able to move through the bin without bridging or blockage and, at the same time, without being excessively stirred.




In a second separate aspect of the present invention, the ice delivery system of the first aspect may have a ratio of frequencies between sets of 10:1. Additionally, the agitators may move less than one full revolution for each periodic cycle. The bin may have a V-bottom with an augur located at the convergence of the V-bottom. Various agitator configurations are contemplated. Agitators adjacent to the augur may include augur elements oriented to move ice away from the outlet. The augur may be of increasing pitch toward the bin outlet. Each contributes to consistent flow through the bin and discharge.




In a third separate aspect of the present invention, an ice delivery system includes an ice bin with a channel in the bottom thereof leading to an outlet. The outlet has a larger horizontal major cross-sectional dimension than the channel. An augur is rotatably mounted in the channel. The augur may extend outwardly of the ice outlet. Reduced blockage is contemplated. A breaker element may be arranged adjacent the augur outwardly of the ice outlet to avoid further any ice buildup.




In a fourth separate aspect of the present invention, an ice delivery system includes a multi-station diverter. The diverter is associated with an ice transport conduit and with distribution conduits which extend to a plurality of receiving stations. The ice transport conduit extends downwardly to the diverter while the distribution conduits extend downwardly from the diverter at the portions of those conduits adjacent the diverter. This orientation of the conduits avoids ice blockage in the diverter. The downward orientation of the conduits may additionally be vertical to further inhibit ice blockage.




In a fifth separate aspect of the present invention, the ice delivery system includes a multi-station diverter including a rotatably mounted diverter tube which has an inlet end concentric with the axis of rotation and an outlet end displaced from the axis by a fixed distance. A transport conduit is associated with the inlet end while distribution conduits are placed about the axis of rotation at the same distance as the outlet end of the diverter tube. A conduit is thus presented through the diverter matching up with the incoming transport conduit and the outgoing distribution conduits.




In a sixth separate aspect of the present invention, the multi-station diverter of the fifth separate aspect is contemplated to include further a support for the diverter tube which has sockets cooperating with an actuated pin to properly align the diverter tube with the distribution conduit inlets. Station markers may be associated with the support to provide input to a controller for properly locating the diverter tube.




In a seventh separate aspect of the present invention, the ice delivery system includes an air directional valve and a source of constant transporting air. The valve includes valve elements which selectively open to alternatively supply air to an ice transport conduit and to exhaust. In this way, the source of constant transporting air may be rapidly applied and rapidly diverted from the pneumatic conveyor.




In an eighth separate aspect of the present invention, the ice delivery system includes an ice transport conduit, a controlled source of transporting air and an ice gate which includes a substantially vertically extending passage, an ice inlet open laterally into the passage, an air inlet open into the passage below the ice inlet and an ice and air outlet below the air inlet. A gate in the passage has two extreme positions. One of the positions closes off the ice inlet to avoid air flow toward the ice inlet while the other provides for charging of ice into the transport conduit from the ice inlet.




In a ninth separate aspect of the present invention, the ice delivery system includes an ice bin and receiving stations with a pneumatic system for selectively distributing ice from the ice bin to the receiving stations. Ice level sensors are located in the bin and the receiving stations. A visual ice level monitor is coupled with the bin for maintaining the integrity of ice within the bin. A locking element may further restrict entry.




In a tenth separate aspect of the present invention, an ice delivery system conduit coupling has two end pieces, each with a tubular clamp section and a tubular extension section. The tubular extension sections have inner shoulders facing the tubular clamp sections and have attachments with sealing surfaces. The sealing surfaces are engaged facing one another with a sealing element therebetween. The tubular extension sections each have an inner shoulder facing the tubular clamp sections and inner truncated conical surfaces. One of the inner truncated conical surfaces tapers inwardly from the associated shoulder while the other tapers outwardly from the associated shoulder. The arrangement provides a coupling which is to avoid ice blockage. The tubular clamp sections may optionally be partially split longitudinally and include circumferential channels to receive clamp bands.




In an eleventh separate aspect of the present invention, an ice delivery system conduit coupling includes a coupling tube with a clamp sleeve extending thereover. The clamp sleeve includes longitudinally split ends and circumferential channels about the split ends which may receive clamp bands. The coupling tube fits within the clamp sleeve between annular sealing flanges located on the inner surface of the clamp sleeve. Conduit ends extend between the coupling tube and the clamp sleeve at either end thereof. Sealing and resistance to ice blockage are to be achieved by the annular sealing flanges capable of constricting the conduit to form sealed smooth transitions with the coupling tube.




In a twelfth separate aspect of the present invention, an ice delivery system conduit coupling includes a tubular insert having a flared end on an internal tubular surface and an external surface to receive the end of a conduit. A second portion of the tubular insert may also include a flared end and an external surface to receive another end of a conduit. A passage through the tubular insert may be larger toward the upstream end than toward the downstream end. In appropriate circumstances, a split sleeve may be wrapped about the tubular insert to extend beyond the insert for constricting the tubing for sealing and avoiding ice blockage.




In a thirteenth separate aspect of the present invention, the ice delivery system includes an ice bin with a germicidal aspect. This could be a germicidal light in the ice bin or a source of ozone. The presence of the germicidal light or the ozone is to reduce organic growth within the ice bin which might otherwise contaminate the ice.




In a fourteenth separate aspect of the present invention, the ice delivery system includes a remote dispensing station, a chamber between the distribution conduit and the remote dispensing station with a passageway from the chamber to the station. A gate selectively closes the passage as controlled by a system controller. Closure of the gate can prove advantageous to avoid blowing air, cleaning fluid or a sanitizing device into the remote station.




In a fifteenth separate aspect of the present invention, the ice delivery system of the fourteenth separate aspect might further include a liquid drain at the end of the gate to divert liquid from the receiving station. The gate may be both lockable by the controller in the closed position and independently biased toward the closed position.




In a sixteenth separate aspect of the present invention, the ice delivery system includes a drain at the end of a gate in a passage to a remote dispensing station. The drain exits from the end of the gate with the gate closing the passage. The drain may include a collector extending across the distal end of the gate with an outlet at one edge of the gate. The collector may be a trough in one surface of the gate or the collector may extend through the wall of the passage at the distal end of the gate with the gate in the closed position.




In a seventeenth separate aspect of the present invention, the ice delivery system includes auguring ice from a bin, dropping the ice away from the augur, timing a delay after auguring the ice before closing a gate and blowing transporting air to convey the ice. Where appropriate, the augur may be reversed before closing the gate. This allows ice to properly pass into the transporting area from the ice bin.




In an eighteenth separate aspect of the present invention, the ice delivery system includes auguring ice from an ice bin, dropping the ice away from the augur outside of the bin, closing a gate between the bin and a source of transporting air and sensing the state of closure of that gate. Cycling the action to close the gate until the gate is fully closed helps to clear away any ice blocking complete closure of the gate which might otherwise result in insufficient conveying pressure to convey the ice.




In a nineteenth separate aspect of the present invention, the ice delivery system includes auguring ice from a bin, dropping the ice away from the augur, stopping the augur, closing a gate to the ice bin, storing pressure in a source of transporting air and rapidly releasing that air to blow transporting air and provide an initial boost to provide momentum to the ice being transported.




In a twentieth separate aspect of the present invention, the ice delivery system includes auguring ice from an ice bin and transporting that ice through distribution conduits. The auguring of ice is disabled upon the opening of an access door into the ice bin. Once disabled, upon closure of the ice bin door, a test puff of air may be employed for determining the presence of ice in the distribution system. Maintaining ice bin integrity and reinitializing the distribution system inhibits contamination and avoids system blockage.




In a twenty-first separate aspect of the present invention, the ice delivery system initializes the system upon powering up, either initially or upon restart after system shutdown. The blowing of transporting air is cycled upon the sensing of a predetermined minimum pressure in the ice transport conduit.




In a twenty-second separate aspect of the present invention, the ice delivery system includes testing the system for blockage before auguring ice from the bin and blowing a burst of transporting air through the system before auguring ice upon sensing a pressure above a preset value within the distribution conduit.




In a twenty-third separate aspect of the present invention, the ice delivery system provides for the blowing of transporting air without release of the gate at the remote dispensing station. The blowing of transporting air with the gate closed at the remote station accommodates a drying cycle as well as a cleaning cycle without affecting the ice within the remote station.




In a twenty-fourth separate aspect of the present invention, the gate associated with a remote dispensing station may be employed to sense the state of the remote dispensing station and disable the distribution of ice thereto when appropriate.




In a twenty-fifth separate aspect of the present invention, the ice delivery system includes the mode of blowing drying air through the system to inhibit the growth of contaminating agents.




In a twenty-sixth separate aspect of the present invention, the ice delivery system includes the cycle of transporting ice pneumatically through tubing from an ice bin to a remote dispensing station with a gate to the remote dispensing station closed, adding an active agent to the ice to be transported and blowing air through the tubing and over the transported ice. The active agent may be drained from the ice before entering the remote dispensing station.




In a twenty-seventh separate aspect of the present invention, any of the foregoing aspects are contemplated to be employed in combination.




Accordingly, it is a principal object of the present invention to provide an improved process and the apparatus therefor for distributing ice from a central station. Other and further objects and advantages will appear hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view of a complete ice distribution system.





FIG. 2

is a is a front view of an ice bin with a ice maker.





FIG. 3

is a front view of a ice bin with an agitator system.





FIG. 4

is a cross-sectional side view of a ice bin with an agitator system.





FIG. 5

is a cross-sectional detail end view of an auger in an ice bin.





FIG. 6

is a is a cross-sectional side view of a rotation sensor.





FIG. 7

is a front view of a torque sensor.





FIG. 8

is a side view of the outlet from the bin.





FIG. 9

is a cross-sectional side view of an ice gate.





FIG. 10

is a perspective view of an air valve.





FIG. 11

is a is a plan view of the air valve.





FIG. 12

is a front view of the air valve.





FIG. 13

is a perspective view of a valve element for the air valve.





FIG. 14

is a side view of an air valve allowing an air pressure buildup.





FIG. 15

is a cross-sectional side view of a diverter.





FIG. 16

is a cross-sectional side view of a indexing assembly for the diverter.





FIG. 17

is a position sensing system of the diverter.





FIG. 18

is a cross-sectional side view of a receiving station pre-chamber.





FIG. 19

is a front view of a fluid collector.





FIG. 20

is a cross-sectional side view of the fluid collector of FIG.


19


.





FIG. 21

is a cross-sectional front view of a second fluid collector.





FIG. 22

is a cross-sectional side view of the fluid collector of FIG.


21


.





FIG. 23

is a plan view of a conduit connector.





FIG. 24

is a cross-sectional side view of the conduit connector of FIG.


23


.





FIG. 25

is a cross-sectional side view of the conduit connector of

FIG. 23

with a coupling.





FIG. 26

is a side view in a partial cross section of a second conduit connector.





FIG. 27

is a side view in partial cross section of a third conduit connector.





FIG. 28

is a cross-sectional side view of a fourth conduit connector.





FIG. 29

is an end view of the outer sleeve of the conduit connector of FIG.


28


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Turning in detail to the drawings,

FIG. 1

illustrates an ice delivery system. The delivery system includes a source of ice


10


above an ice bin


12


. The source of ice


10


and the ice bin


12


are further illustrated in FIG.


2


. The source of ice


10


is an ice maker mounted to the top of the ice bin


12


with the ice bin


12


forming a mounting platform. An evaporator


18


and the condenser


22


along with the remaining components of the refrigeration system are shown in the ice maker


10


which can deliver ice into the ice bin


12


.




The ice bin


12


includes a hinged door


24


providing access to within the ice storage area


16


. The hinged door


24


is preferably hinged from above so as to naturally assume a closed position when released. Although the door


24


may be used for service, it is preferably to remain closed during all operation of the ice delivery system. A locking element


26


, retaining the door in the closed position, is preferably employed to prevent access to the ice storage area


16


to restrict entry as a mechanism for inhibiting contamination of the ice. Two different doors


24


are illustrated in

FIGS. 1 and 2

. As shown in

FIG. 2

, the location of the door may be such that when opened ice will pour out the door. This is accomplished by having the bottom of the door below the normal level for ice storage. With the device having this configuration, opening the door becomes very problematic and discouraged.




As can be seen from

FIGS. 2 through 5

, the ice storage area


16


of the ice bin


12


is defined with a V-bottom


28


. This bottom


28


further includes a radiused apex to define a channel


30


. The channel


30


runs to an ice outlet


32


at the convergence of the V-bottom


28


. The ice outlet


32


extending through the wall of the ice bin


12


is preferably the only normally open port in the ice storage area


16


and it only leads into the transport system. The ice outlet


32


is configured to avoid any shoulders or other surfaces intruding into the ice storage area


16


which would prevent movement of the ice. Also contemplated is the radius of the ice outlet


32


being at least as large or larger than the radius defining the interior of the channel


30


to this end. A germicidal light


34


is included within the ice storage area


16


. With the ice bin being sealed except through the discharge port


32


into the transport system and with the inclusion of the germicidal light


34


, a clean environment is contemplated. Element


34


may also represent an ozone manifold


34


for dispensing germicidal ozone to the same end.




Positioned substantially concentrically within the channel


30


of the ice storage area


16


, an auger


36


is located at the convergence of the V-bottom. The auger


36


includes a flight


38


of increasing pitch to accelerate the ice pieces as they move toward the ice outlet


32


. In

FIG. 4

, the auger


36


is shown to extend only into the ice outlet


32


. In

FIG. 8

, the auger


36


is shown to extend through the ice outlet


32


to insure complete passage from the ice bin. This auger


36


is displaced from the opposed wall of a discharge passage by a dimension greater than the anticipated maximum major dimension of the pieces of ice to be handled. This displacement is intended to avoid ice buildup. A breaker element


40


further insures complete discharge of the ice including its disengagement from the auger


36


. The auger


36


is driven from the back of the unit as can be seen in

FIG. 4

by a drive wheel


42


which is coupled with a drive motor


44


shown in the layout of FIG.


3


.




A set of bin agitators is positioned about the top and sides of the ice storage area


16


. This set of agitators includes two upper agitators


46


and two side agitators


48


on each side of the ice storage area


16


. This first set of agitators including the two agitators


46


and four agitators


48


are coupled together by an endless elongate flexible element such as a chain or belt


50


. Pulleys


52


are engaged by the elongate drive element


50


. As can be seen in

FIG. 3

, the upper agitators


46


are driven more rapidly than the side agitators


48


. The drive element


50


also includes a first drive


54


which is a motor with a reduction gear. One of the agitators


46


and


48


is illustrated clearly in

FIG. 4

as having a main agitator shaft


56


with bars


58


extending outwardly from the shaft


56


. The bars


58


may include cross pieces


60


fixed at the distal end thereof. Such cross pieces are illustrated as being adjacent to the walls of the ice bin


12


in the representative agitator element of FIG.


4


.




A set of discharge agitators are arranged more proximate to the auger


36


. This second set of agitators includes two agitators


62


which are symmetrically placed in the ice storage area


16


and are equidistant from the V-bottom laterally of the auger


36


. The second set further includes two agitators


64


, the first of which is placed immediately above the auger


36


while the second is immediately above the first. The agitators


62


and


64


also include elements to agitate the ice contained within the ice bin


12


. The lowermost of the agitators


64


, directly above the auger


36


, includes a helical flight


66


acting as an auger. This flight


66


and the associated shaft is connected with the drive so as to move ice away from the ice outlet


32


. A second auger flight


67


of lesser diameter, as seen in

FIG. 4

, further displaced from the ice outlet


32


moves ice toward the outlet. The uppermost agitator


64


includes bars


68


extending from the shaft with transverse elements


70


arranged at the distal ends thereof. An auger flight


72


also moves ice away from the ice outlet


32


. The agitators


62


include bars


68


with transverse elements


70


without an auger flight. Naturally, various combinations of these elements can be employed with each of the agitators


62


and


64


. Further, other placement of these agitators might prove equally effective. This second set is, however, positioned about the auger


36


associated with the ice outlet


32


while the agitators


46


and


48


are located about the main cavity of the ice storage area


16


. While the second set of agitators


62


and


64


are more involved with the direct feeding of the auger


36


with a conditioning of the ice thereabout, the agitators


46


and


48


operate principally to insure that ice does not bridge across the bin or otherwise fail to appropriately flow toward the V-bottom of the bin.




The second set of agitators


62


and


64


is driven by a second elongate drive element


74


such as a chain or belt. Pulleys


76


couple the shafts of the agitators


62


and


64


to the drive element


74


. It may be noted that the pulley


76


around the lowermost of the agitators


64


is smaller, thus driving this agitator at a faster speed. This drive element


74


is coupled with a motor and drive reduction gear


78


to define a second drive for the second set of agitators.





FIGS. 6 and 7

illustrate safety mechanisms associated with the agitators


46


,


48


,


62


and


64


and/or the auger


36


. In

FIG. 6

, a rotation sensor is illustrated which includes permanent magnets


80


located in a coupler


82


fixed to the shaft of one of the agitators or auger. A reed switch


84


is located on the bearing housing


86


to be attracted, and/or repulsed from the permanent magnets


80


. When the switch


84


is not actuated by rotation of the permanent magnets


80


, a fault can be detected. In

FIG. 7

, a motor mount operates as a torque sensor. Brackets


88


are fixed to the frame of the ice bin


12


. Sliding collars


90


are positioned about mounting shafts


92


between springs


94


and locked nuts


96


. A motor mount


98


is coupled with the sliding collars


90


through mounts


100


. A microswitch


102


is mounted to the motor mount


98


while an adjustable pin


104


is mounted to one of the brackets


88


. Excessive torque compresses the springs


94


sufficiently to actuate the microswitch


102


. The signal from the microswitch


102


may be employed to shut down the equipment as the system responds to excessive torque.




Returning to

FIG. 1

, a source of constant transporting air in the form of a blower


106


is conveniently mounted to the side of the ice bin


12


. The blower preferably includes a filter to minimize air contamination. The discharge


108


of the blower is directed to an air directional valve


110


. This valve is illustrated in subassembly with the source of constant transporting air such as a blower


106


in FIG.


14


and is further illustrated in greater detail in

FIGS. 10 through 13

.




The air directional valve


110


includes a valve inlet


112


coupled with the blower


106


. The valve


110


includes a transition section


114


which acts as a manifold to direct air to two outlets


116


and


118


. The outlets


116


and


118


are controlled by a valve element assembly


120


which includes a first valve element


122


associated with the outlet


116


and a second valve element


124


associated with the outlet


118


. The first and second valve elements


122


and


124


are arranged substantially in perpendicular planes about a common axis. A crank


126


fixed to the composite bearing shaft of these valve elements


122


and


124


is coupled with a link


128


controlled by a solenoid


130


and a return spring


132


.




When the solenoid


130


is actuated in the air directional valve


110


, the first outlet


116


is closed by the first valve element


122


. When the solenoid is deactivated, the return spring


132


causes the valve element assembly


120


to rotate so that the second valve element


124


closes the outlet


118


. When one of the first and second elements


122


and


124


is closed, the other is fully open. The first outlet


116


exhausts from the system through an outlet


134


. The outlet


118


is ultimately coupled to an ice transport conduit through an air supply passage


136


. A high pressure switch


138


is located near the inlet


112


while a low pressure switch


140


is located at the outlet


118


to monitor the state of the system. With the blower


106


acting as a constant supply of pressurized air, the system may have the blower continuously operating or bring the blower up to speed before pneumatic transporting is undertaken. In either case, when the blower


106


is fully operating, the valve element assembly


120


may be actuated by the solenoid


130


to redirect air from exhaust thought the outlet


134


to the system through the air supply passage


136


.




To further insure an immediate burst of air into the system, a second valve


138


may be interposed within the air supply passage


136


. This valve may also employ a butterfly valve plate which can be rapidly opened to release the air pressurized by the blower


106


and directed by the air directional valve


110


into the air supply passage


136


.





FIG. 9

illustrates an ice gate


140


which is arranged downstream of the ice outlet


132


from the ice bin


12


and the air supply passage


136


from the blower


106


. The ice gate


140


has a passage


142


extending substantially vertically. The passage


142


is coupled at its upper end to the ice outlet


132


defining an ice inlet


144


to the gate


140


. An air inlet


146


is open to the passage


142


and is coupled with the air supply passage


136


. This inlet


146


is located below the ice inlet


144


. An ice and air outlet


148


is then located below the air inlet.




A gate


150


is located in the passage


142


. The gate


150


is a flipper valve depending from the body of the ice gate to extend across and close off the air inlet


146


when not forced open by pressurized air, the closure of the air inlet


146


providing one extreme position for the gate


150


. When the air is fully pressurized and flowing through the air inlet


146


, the gate


150


is blown over to close the passage


142


. As the gate


150


is longer than the width of the passage


142


, the gate


150


will extend across the passage


142


without binding or blowing open in the opposite direction. This forms another extreme position for the gate. With this operation, when the air is off, ice can be dropped down into the ice and air outlet


148


. When the pressurized air is on, that pressurized air communicates with the ice and air outlet


148


and is prevented from blowing back and into the ice inlet


144


which is the ice outlet


132


of the ice bin


12


.




Returning to

FIG. 1

, below the ice gate


140


, the ice and air outlet


148


of the ice gate


140


is coupled with an ice transport conduit


152


which forms a plurality of coils


154


below the ice gate


140


. The ice transport conduit


152


then may extend upwardly to an appropriate level for distribution to individual ice stations. Naturally, the direction of the ice transport conduit


152


is determined by the relative location of the ice bin


112


relative to the stations.




The ice transport conduit


152


extend to a multi-station diverter


156


. The multi-station diverter


156


is best illustrated in

FIGS. 15

,


16


and


17


. The ice transport conduit


152


is arranged to terminate at the multi-station diverter


156


with a diverter approach portion


158


which extends vertically downwardly to the multi-station diverter


156


.




The multi-station diverter


156


includes a diverter tube


160


. The diverter tube


160


is rotatably mounted about a vertical axis. An inlet end


162


of the diverter tube


160


is concentric with that rotational mounting axis. An outlet end


164


is displaced from the axis by a first distance. The diverter tube


160


is driven by a V-belt


166


cooperating with a pulley


168


fixed to the tube


160


. A motor


170


drives the rotation.




In addition to the concentric mounting


172


at the inlet end


162


of the diverter tube


160


, mounting is provided by a body


174


which is circular in plan with cylindrical sidewalls


176


and a circular plate


178


. The circular plate


178


concentrically receives a mounting pin


180


which forms a part of a support for the body


174


.




Indexing of the multi-station diverter


156


is provided by the mechanism best illustrated in

FIG. 16. A

solenoid


182


retracts a spring biased actuated pin


184


from sockets


186


located in the upper rim of the cylindrical sidewall


176


. The spring


187


otherwise extends the actuated pin


184


to one of the sockets


186


to retain the multi-station diverter


156


in registry with one of the distribution conduits to remote dispensing stations.




The multi-station diverter


156


extends to diverter discharge portions


188


which transition to distribution conduits. The diverter discharge portions


188


are displaced from the axis of rotation of the diverter tube


160


of the multi-station diverter


156


by a distance equal to the displacement of the outlet end


164


. Thus, the outlet end


164


is able to align with the diverter discharge portions


188


. The circular plate


178


includes a port


190


therethrough aligned with the outlet end


164


of the diverter tube


160


. As there are multiple diverter discharge portions below the circular plate


178


, the remaining discharge portions are covered over when one is aligned with the port


190


.




Looking momentarily to

FIG. 1

, distribution conduits


192


extend from the diverter discharge portion through distribution conduit inlets


194


. These distribution conduits


192


then extend to remote dispensing stations. To cooperate with the diverter discharge portions


188


so as to appropriately feed the distribution conduits


192


, the sockets


186


are appropriately located about the rim of the cylindrical sidewall


176


so as to specifically align the outlet end


164


of the diverter tube


160


with each of the diverter discharge portions


188


, respectively. To do this, station markers are provided on the periphery of the body


174


. These station markers are in the form of cams


196


as illustrated in FIG.


17


. The cams uniquely identify each distribution conduit inlet by station sensors which are switches


198


extending into the path of travel of the cams


196


. As illustrated in

FIG. 17

, with three switches


198


, several stations can be recognized. Four are illustrated. However, a fifth could be added through cams


196


located in the middle and bottom positions. A sixth station can be recognized by a single cam located in the bottom position. Finally, a seventh station can be recognized with a single cam located in the middle position.




Remote ice receiving and dispensing stations


200


are located at the ends of the distribution conduits


192


. These stations are receiving stations for ice and provide conventional ice storage bins


202


with conventional dispensing equipment therefrom.

FIGS. 18 through 22

illustrate a prechamber and the mechanism thereof for an otherwise conventional remote dispensing station


200


. A chamber


204


receives ice and conveying air from a distribution conduit


192


. The chamber


204


is preferably an S-shape in cross section with a first end of the S extending to be coupled with the outlet end of the distribution conduit


192


and a second end extending down to be coupled to a passage


206


into the remote dispensing station


200


. The chamber


204


is open to the atmosphere through an air outlet


208


. The air outlet


208


may be a series of strips spaced from one another to allow air flow therethrough while capturing all pieces of ice. A first liquid drain


210


is shown to drain the upstream portion of the chamber. The drain entrance is arranged such that ice entering the chamber


204


will not be hung up by the edge of the drain.




A gate


212


extends across the passage


206


into the remote dispensing station


200


to selectively close the passage. The gate


212


is shown to be pivotally mounted with a counterweight


214


. Alternatively, a spring may be employed. The counterweight biases the gate


212


toward a position closing the passage. The gate


212


swings downwardly to open under the weight of delivered ice or may be opened by an electromagnetic or pneumatic mechanism. When advantageous, the gate may be locked by an electromagnet


216


attracting a ferromagnetic counterweight


214


. A position sensor determines the orientation of the gate


212


as to whether or not it is fully closed.




Inhibiting liquids from flowing into the remote dispensing station


200


is advantageous. Such liquids may simply be melted ice but can be cleaning fluid. Therefore, in addition to the liquid drain


210


, a further liquid drain is advantageously associated with the gate


212


.

FIGS. 19 and 20

illustrate a first embodiment for such a drain while

FIGS. 21 and 22

illustrate a second. In the first embodiment, a liquid drain extends from the end of the gate through the wall of the passage


206


. This drain


218


includes bars


220


to prevent ice from flowing through the drain


218


. A channel


222


on the backside of the wall of the passage


206


is angled downwardly to communicate with a discharge tube


224


.




In the embodiment of

FIGS. 21 and 22

, the drain from the end of the gate is through a passage in the gate


212


itself. In this embodiment, bars


226


extend from the upper surface of the gate


212


, overlaying a channel


228


offset to promote flow to one side of the gate


212


as can be seen in

FIG. 21. A

cup


230


receives the collected liquid and communicates with a discharge tube


232


to exhaust the liquid away from the ice storage bin


202


of the remote dispensing station


200


. For either drain of these two embodiments to work, the gate


212


is to be closed for optimum operation. The second embodiment is better able to capture liquid even if there is a slight opening of the gate


212


within the passage


206


.




The foregoing structure is preferably configured for operation with a controller. An electronic or microprocessor-based control system is preferred. The controller is contemplated to specifically control the mode of operation of each element and to provide responses to specific events. Several sensors are used with the controller to trigger control operation.




Looking first to the ice bin


12


, the controller is employed to operate both the drive


54


which actuates the agitators


46


and


48


and the drive


78


which actuates the agitators


62


and


64


. During normal operation, the drives


54


and


78


are actuated on a periodic basis to define a first periodic cycle for the drive


54


and a second periodic cycle for the drive


78


. The first drive


54


is cycled approximately once ever ten cycles of the second drive. Further, the first drive only moves a part of a revolution with each cycle. This motion is sufficient to insure that the ice is able to move downwardly toward the outlet. The partial revolution is enough to break any bridges and columns which may form in the upper or lateral portions of the ice bin


12


. The drive


78


is actuated at a substantially greater frequency but is contemplated to have the same approximate duration of agitator rotation per cycle as the first drive


54


. The second drive also moves the agitators less than one full rotation per cycle. The controller also regulates operation of the auger


36


through the drive motor


44


. The signal from the reed switch


84


indicative of a failure of one or more of the agitators to rotate provides input to the controller as does the microswitch


102


of the motor torque sensor. The ice bin


12


may also include a sensor to determine the amount of ice in storage. The amount may be used to control the source of ice


10


, either through the controller or directly. Such a sensor could be electronic or mechanical.




The controller energizes the solenoid


130


of the air directional valve


110


to direct air selectively through the outlets


116


and


118


. The controller might also turn the blower


106


on and off based on the time of day or responsive to volume of ice distribution. Input to the controller is received from the high pressure switch


138


and the low pressure switch


140


associated with the air directional valve


110


. The solenoid of the valve


130


is also to be actuated by the controller.




The positioning of the diverter tube


160


of the multi-station diverter


156


is also positioned through the motor


170


by the controller. As greater alignment accuracy is necessary for the diverter tube


160


than is conventionally provided by the motor


170


, the controller also lifts and releases the actuated pin


184


through control of the solenoid


182


. Positional information regarding the diverter tube


160


is supplied, as described above by the cams


196


and the switches


198


. The input from the switches


198


is directed to the controller for feedback on the accurate manipulation of the actuated pin


184


.




The controller is programmed to select a new distribution conduit


192


by drawing the actuated pin


184


from the associated socket


186


. The diverter drive is then sequentially powered in one direction for a short pulse and then powered in the other direction to a new position at which time the actuated pin


184


can be positioned within a new socket


186


. The controller routinely determines which direction of rotation will result in the least movement and, consequently, time. The initial short pulse would then be initiated in the reverse direction so that the main driving of the diverter tube


160


will be along the shortest path to the next position.




At the remote dispensing stations


200


, the ice storage bins


202


include ice level sensors


234


. These sensors provide signals to the controller indicative of the levels of ice in the bins


202


. When the ice level falls below a preset level in one of the bins


202


, the sensor associated with the low bin


202


sends a demand call to the controller for additional ice.




The overall condition of the system is tested through the positioning of doors and gates as well as by pressures. The door


24


on the ice bin


12


includes a sensor or switch


236


to indicate to the controller when the door


24


is open. The ice gate


140


includes a sensor


238


on the gate


150


to determine closure of the passage


142


. A like device


240


is found on the gate


212


of the remote dispensing stations


200


. The controller further energizes the electromagnet


216


when the gate


212


is to remain locked.




The remote dispensing stations


200


preferably include a visible ice level monitor


242


which can be seen from outside the ice bin. Such a monitor may be electronic and coupled with the ice level sensor. Alternatively, a less sophisticated means, such as a sight glass, may be employed. The value of such an ice level monitor is that the bin need not be opened to insure the existence of an adequate supply.




Turning to the operation of the ice delivery system, ice is supplied by the source of ice


10


to the ice bin


12


. As noted above, some means for controlling the generation of ice based on the quantity of ice in the ice bin


12


is preferred. This may occur through conventional means such as a mechanical arm or may rely on a sensor through the controller. Also as noted above, agitators within the ice bin


12


periodically move to insure that the body of ice within the bin


12


is able to flow toward the outlet. Only a relatively small amount of agitation is required. Greater amounts of agitation reduce the piece size of the ice and can operate to generate heat within the ice. Ultimately, the ice moves toward the ice outlet


32


at the bottom of the ice bin


12


. The auger


36


at the bottom of the ice bin


12


, activated by the controller, delivers ice from the ice bin


12


into the passage


142


of the ice gate


140


. The controller is programmed to run the auger


36


in a series of intermittent runs to accumulate a full load of ice to be distributed to a remote dispensing station


200


. With each run, ice is augered from the bin


12


through the ice outlet


32


and dropped away from the auger. The auger may then be reversed through a partial turn to insure that additional ice is not discharged until the auger resumes the discharging operation.




The ice released from the auger


36


falls through the ice gate


140


to the coils


154


. The ice from several periodic runs of the auger are retained in the coils


154


before being transported onto a selected remote station


200


. Puffs of air alternate with the auger operation to distribute the ice within the coils


154


. During the distribution operation, the blower


106


may be constantly running. Between puffs of air, the air directional valve


110


directs air to the outlet


116


. This air may be used to pass over other components which may become hot during operation for cooling purposes. The solenoid


130


is actuated following an auger run. Preferably, a short delay is programmed into the controller between the operation of the auger


36


and the actuation of the air directional valve


110


to blow air into the ice gate


140


. The delay may be no more than a second or two from the time the auger


36


ceases to rotate. When the auger reverses direction at the end of each run, the delay would begin from the termination of the reverse rotation of the auger. Following the delay, the solenoid


130


is pulsed to open the air directional valve


110


. Where employed, the valve


138


would also open.




The puff of air from the blower


106


directed by the air directional valve


110


to the ice gate


140


is directed through the air inlet


146


to close the gate


150


and flow through the ice and air outlet


148


. The closure of the gate is monitored by a sensor


238


. If, during the puff of air, the gate


150


does not close, there is an assumption that ice is blocking the gate


150


from closure. With an open gate signal, the auger


36


is not further enabled. Rather, the air directional valve


110


is cycled to provide repeated puffs of air to the ice gate


140


so as to enable and test for full closure of the gate


150


. Once closure is sensed, the system may again returns to a cycle of alternating augering and puffing. Alternatively, the need to induce full closure of the gate may suggest the possibility of other concerns with the condition of the flow paths. Consequently, before returning to normal operation, a long pulse of transporting air may be generated to send the batch currently being accumulated in the coil


154


to a remote station. The pulse may be controlled by the shorter of a timed amount sufficient for the batch or partial batch to reach the remote station or a pressure drop signaling arrival of the ice at a remote station. A pressure drop may not be sensed if the batch accumulated in the coil


154


was small when the open ice gate was sensed. A solenoid might also be employed to supplant the use of air to close the ice gate.




A pressure sensor downstream of the ice gate


140


may also be employed to sense sufficient closure of the gate


150


to allow continued operation. The controller may accept one or the other of a gate closure signal or a minimum pressure signal to continue ice distribution from the auger


36


. The differential pressures may be enhanced through the storage of pressure in the source of transporting air through the valve


138


with rapid release of that pressure from the source of transporting air in the direction of the ice dropped from the auger by a rapid opening of the valve


138


. Once a preselected number of auger runs have been performed, the amount of ice within the coils


154


is ready to be discharged to a selected remote dispensing station


200


. The controller then activates the valve element assembly


120


through the solenoid


130


to send a long pulse of transporting air in the direction of the ice dropped from the auger


36


. The high pressure switch


138


on the air directional valve


110


measures the back pressure as the ice is transported to a remote distribution station. A pressure drop in the line signals that the ice has been appropriately distributed. The transporting air is supplied for a few seconds after the pressure drops to insure that all pieces of ice are appropriately distributed.




The ice level sensors


234


within the remote dispensing stations


200


signal the controller when the ice has lowered to a level requiring more to be supplied. The controller recognizes which remote dispensing station


200


is indicating a low level of ice and activates the multi-station diverter


156


. The controller is continuously supplied with the diverter position based on the status of the switches


198


. When a remote dispensing station


200


calls for ice, the multi-station diverter position to accomplish satisfying the need for ice is determined. The direction of rotation of the diverter tube


160


to move the shortest distance to the appropriate station is determined. A small reverse pulse is initiated in the opposite direction and the solenoid


182


withdraws the actuated pin


184


from the socket


186


. The diverter tube


160


is then rotated in the appropriate direction to reach the next station. The cams


196


and switches


198


indicate arrival at the appropriate station and the controller releases the actuated pin


184


to drop into the appropriate socket


186


. Once this occurs, ice distribution can begin.




The gate


212


of each of the remote dispensing stations


200


is biased to a closed position by the counterweight


214


. The sensor


240


indicates gate closure and the gate may be locked in this position by an electromagnet


216


. When the gate


212


does not fully close, there can be an indication of ice blocking the passage


206


. When ice is transported, the gate


212


opens under the weight of the ice. The air may continue for a time after the batch of ice has been delivered, signaled by a drop in pressure, to insure clearance of the passage and the chamber


204


. If the gate


212


does not close at this time, the system is disabled from providing additional ice to the remote station


200


until the gate


212


closes. Further delivery of air without ice may be provided if the station


200


continues to call for ice. The sensor


240


may also be employed to indicate the ability of the gate


212


to fully open. When the gate is unable to fully open, it is assumed that the ice storage bin


202


is full. In either case, the system is disabled from delivering ice to the remote dispensing station


200


where the gate


212


can either not fully close or not fully open.




A number of operating modes and conditions are also recognized by the controller. The controller continually senses the state of closure of all ice bin access doors. With the opening of any such access door associated with an ice bin, the system is disabled. Thus, augering of ice, blowing puffs of air and blowing transporting air are disabled with an open ice bin access door. When this occurs, the system preferably operates to reinitialize. This also occurs with power failure and with initial startup of the system.




Upon initializing, the system may be actuated to provide a test puff of air. The test puff would be used to determine the amount of back pressure in the system. Alternatively, a transporting cycle for a fixed period of time might be employed where transporting air is blown through the system to insure that no ice is present. The puff or transporting cycle might be employed with each remote station


200


when it initially requests ice. Such testing is considered unnecessary after the initial delivery of ice to a given remote station


200


during any series of deliveries to the same station. This is because each delivery is verified to be complete when the characteristic pressure drop is sensed with the ice leaving the transport conduit


152


. The auger


36


would be disabled until such time as pressure within the system drops below a preselected minimum. Repeated cycling may be employed in an effort to clear the system when pressure exceeds the minimum. During the test distribution of air, the gates


212


are preferably maintained in the closed position. This avoids the blowing of transporting air into the associated ice storage bins


202


.




The system contemplates cleaning and drying cycles which may be manually commanded or periodically initiated by the controller. The cleaning cycle is provided to allow the passage of a device through the pneumatic tubing which distributes cleaning fluid as it passes along. With such a cycle, the gates


212


would remain closed at all times. The cleaning device containing the cleaning fluid might be introduced at the ice gate


140


and driven by the blower


106


. The device would then end up in one of the chambers


204


of a remote dispensing station


200


. The process may be repeated with the diverter tube


160


of the multi-station diverter


156


repositioned to access additional distribution conduits


192


. The use of the blower


106


to propel the device through the pneumatic tubes would result in closure of the gate


150


of the ice gate


140


. As a result, the ice in the ice bin


12


would not be heated by the flow of air therethrough. The same is true for the ice storage bins


202


through locking of the gates


212


by the lock


216


. An identical configuration is used for drying the distribution system but for the passage of a cleaning device through the pneumatic tubes. A periodic drying of the system helps to reduce organic contamination.




Rather than a cleaning device, the vehicle used for conveying an active agent may be a batch of ice itself. Liquid or gas cleaning, de-scaling or sanitizing agents may be introduced at any location. Introduction into the ice gate


140


, either through the ice inlet


144


or the air inlet


146


or both, of such liquid or gas agents may be conveyed with a batch of ice through the system. Alternatively, small amounts of agent may be released during normal operation.




Where the agent is such that it would make the stored ice in the remote stations


200


less desirable if it was allowed to enter the ice storage, the gate


212


may be locked in the closed position, even with a batch of ice as the delivery vehicle. Continued air flow would melt the ice to some extent in the prechamber


204


and carry the agent with the water through the drain


210


or one of the drains associated with the gate


212


illustrated in

FIGS. 19 through 22

. Such a process may be scheduled for automatic actuation on a periodic basis, by number of batches, say once in every 2000 batches, or by lapse of time. The actuation may also be scheduled for times when ice is not being demanded from the remote stations


200


.




The distribution of ice through the pneumatic tubes from the ice bin


12


to the remote dispensing stations


200


has been found to be quite sensitive to any blockage within the system. Consequently, ice delivery system conduit couplings must be appropriately designed to avoid any disruption in the passage of the ice. Further, cleanliness at any break or crevice within the tube is of concern. A number of embodiments of ice delivery system conduit couplings are disclosed in

FIGS. 23 through 29

.




A first embodiment of an ice delivery system conduit coupling is illustrated in

FIGS. 23 and 24

. The coupling is preferably circular in cross section and is shown to be an integral tube, generally designated


244


. The tube


244


is integral in the embodiment of

FIG. 24

but is defined in two sections for purposes here as having a first end portion


246


and a second end portion


248


. The first end portion


246


includes a tubular clamp section


250


while the second end portion


248


includes a tubular clamp section


252


. Between the two clamp sections, the end portions


246


and


248


define tubular extension sections


254


and


256


. These sections


254


and


256


include an inner truncated conical surface which is continuous in the embodiment of FIG.


24


. These tubular extension sections


254


and


256


include outwardly facing inner shoulders


258


and


260


. Between these shoulders, the inner surface of these sections defines a truncated conical surface with the diameter decreasing from the shoulder


258


toward the shoulder


260


. As illustrated in

FIG. 23

, the tubular clamp sections


250


and


252


are partially split longitudinally. The slits


262


are formed with a lateral dimension such that the tubular clamping sections


250


and


252


may be compressed diametrically. As can be seen in

FIG. 23

, band clamps


264


may be strategically positioned to compress the tube


244


. Channels may be provided to receive the band clamps and maintain them in position. In

FIG. 24

, conduits


266


and


268


are shown in place abutting into the outwardly facing shoulders


258


and


260


. From

FIG. 24

, it can be seen that the conduit


266


has a smaller inner diameter than the adjacent inner shoulder


258


while the conduit


268


has a larger inner diameter than the adjacent shoulder


260


. As ice flows from the left toward the right in

FIG. 24

, it can be seen that no shoulder extends into the ice path using this configuration.




As noted, the embodiment of

FIG. 24

shows a continuous inner surface between the shoulders


258


and


260


. In the embodiment of

FIG. 25

, the first end portion


246


and the second end portion


248


are split. The first end portion


246


includes a first attachment


270


defined by an annular outwardly extending flange


272


with threads about the outer peripheral surface thereof. A second attachment


274


provides a second flange


276


of slightly smaller outer diameter. An engagement


278


is defined by a locking nut having an annular inner flange


280


to mate with an annular channel on the flange


276


. Inner threads then mate with the threads on the outer periphery of the flange


272


to tighten the two components together. A sealing element


284


is positioned between the two attachments


270


and


274


. Silicone sealant may be provided at appropriate part lines. In the embodiment of

FIG. 25

, the inner surfaces of the tubular extension sections


254


and


256


are shown to be truncated conical surfaces which are, in this case, not continuous. Again, no inner shoulder extends into the path of ice flowing from left to right as seen in FIG.


25


.




The embodiment of

FIG. 26

illustrates an ice delivery system conduit coupling which includes a coupling tube


286


which easily fits within two conduits


266


and


268


. The coupling tube


286


is of fairly thin wall to avoid disruption of ice flow. A coupling tube


288


as seen in another embodiment shown in

FIG. 27

is contemplated to be employed with the embodiment of

FIG. 26

as well. The tube


288


has an inner surface


290


which is flared at the ends to further reduce any shoulder which may be found in the final assembly. In the embodiment of

FIG. 26

, a clamp sleeve


292


circular in cross section extends around the coupling tube


286


. The clamp sleeve


292


has longitudinally split ends where the slits


294


have width to allow for compression of the ends of the clamp sleeve


292


. Circumferential channels


296


accommodate clamp bands as shown. At or near the ends, annular sealing flanges


300


extend radially inwardly. When the clamp bands


298


are tightened, the annular sealing flanges


300


both bite into the conduits


266


and


268


and compress the conduits inwardly. This compression forces the conduits


266


and


268


to cover over the shoulders at the ends of the coupling tube


286


. To insure that the coupling tube


286


fits within the clamp sleeve


292


and between the annular sealing flanges


300


, a pin


302


extends between the coupling tube


286


and the clamp sleeve


292


. The conduits


266


and


268


are introduced by sliding axially between these components.




In the embodiment of

FIG. 27

, the clamp sleeve of

FIG. 26

is abbreviated to include one or more strips


304


which extend from the pins


302


coupled with the coupling tube


288


outwardly to clamp band assemblies


306


. With the strips


304


, the clamp band assemblies


306


are properly spaced to be at the ends of the coupling tube


288


to properly seal the interior. In all cases, silicone may act as a sealant to insure complete closure and the avoidance of cracks and interstices which may harbor organic growth.




The ice delivery system conduit coupling of

FIGS. 28 and 29

includes a tubular insert


308


which is shown to be unitary in construction. In this instance, the tubular insert


308


is shown to partially expand the conduits


266


and


268


when placed over the insert


308


. Alternatively, the conduits


266


and


268


may be preflared to allow a smooth sliding fit with the outside diameter of the insert


308


. The insert is circular in cross section. The insert


308


includes an internal surface


310


which is generally cylindrical but may include a slight flaring at the outer ends thereof. The external surface


312


is also substantially cylindrical but is tapered inwardly at the upstream and downstream ends. A longitudinally split sleeve


314


which may be formed as indicated in

FIG. 28

is wrapped about the section of the conduits containing the tubular insert


308


. Band clamps


316


tighten the longitudinally split sleeve


314


to draw the conduits


266


and


268


down to immediately overlay the tapered ends of the external surface


312


of the tubular insert


308


. In this way, a continuous inner surface across the coupling can be achieved. Again, silicon sealant may be employed where appropriate. While embodiments and applications of this invention have been shown and described, it would be apparent to those skilled in the art that many more modifications are possible without departing from the inventive concepts herein. The invention, therefore is not to be restricted except in the spirit of the appended claims.



Claims
  • 1. An ice delivery system comprisinga source of ice; an ice bin having an ice outlet from the bin; a controller; a set of at least one bin agitator rotatably mounted in the bin and including a first drive coupled with the set of at least one bin agitator, the controller turning on and off the first drive to rotate the set of at least one bin agitator in a first periodic cycle; a set of at least one discharge agitator rotatably mounted in the bin between the outlet and the set of at least one bin agitator and including a second drive coupled with the set of at least one discharge agitator, the controller turning on and off the second drive to rotate the set of at least one discharge agitator in a second periodic cycle, the frequency of the second periodic cycle being substantially greater than the frequency of the first periodic cycle.
  • 2. The ice delivery system of claim 1, the controller programmed to initiate the first periodic cycle with every tenth second periodic cycle.
  • 3. The ice delivery system of claim 1, the first drive rotating the set of at least one bin agitator less than one full revolution during each first periodic cycle.
  • 4. The ice delivery system of claim 1, the second drive rotating the set of at least one discharge agitator less than one full revolution during each second periodic cycle.
  • 5. The ice delivery system of claim 1 further comprisingan induced germicidal environment in the ice bin.
  • 6. The ice delivery system of claim 1 further comprisingan auger in the bin extending to the ice outlet from the bin, the auger including a flight of increasing pitch toward the ice outlet.
  • 7. The ice delivery system of claim 1, the set of at least one bin agitator and the set of at least one discharge agitator including at least one rotation sensor coupled with the controller with at least one of the sets of agitators, the controller being programmed to shut off the first drive or the second drive when no rotation is sensed during one of the first periodic cycle or one of the second periodic cycle, respectively.
  • 8. The ice delivery system of claim 1, one of the first drive and the second drive including at least one torque sensor coupled with the controller, the controller being programmed to shut off at least one of the first drive and the second drive when excessive torque is sensed during one of the first periodic cycle or one of the second periodic cycle, respectively.
  • 9. The ice delivery system of claim 1, the duration of agitator rotation during one period of the first periodic cycle being substantially the same as the duration of agitator rotation during one period of the second periodic cycle.
  • 10. The ice delivery system of claim 9, the controller programmed to initiate the first periodic cycle with every tenth second periodic cycle.
  • 11. The ice delivery system of claim 1, the set of at least one bin agitator including at least three bin agitators, at least one of the bin agitators being in the top central area of the bin and at least one of the bin agitators being on each side of the bin, respectively.
  • 12. The ice delivery system of claim 11, the set of at least one bin agitator including six bin agitators, two of the bin agitators being in the top central area of the bin and two of the bin agitators being on each side of the bin, respectively.
  • 13. The ice delivery system of claim 1 further comprisingan auger in the bin extending to the ice outlet from the bin, the bin having a V-bottom with the auger located at the convergence of the V-bottom, the set of discharge agitators including first and second discharge agitators substantially symmetrically placed in the bin laterally of the auger and a third discharge agitator located above the auger.
  • 14. The ice delivery system of claim 13, the third discharge agitator including a helical flight thereabout.
  • 15. The ice delivery system of claim 13, the set of discharge agitators further including a fourth discharge agitator substantially symmetrically placed above the third discharge agitator.
  • 16. The ice delivery system of claim 15, the third discharge agitator and the fourth discharge agitator each including an auger element thereabout oriented to move ice away from the ice outlet.
  • 17. The ice delivery system of claim 15, the set of at least one bin agitator including at least three bin agitators, at least one of the bin agitators being in the top central area of the bin and at least one of the bin agitators being on each side of the bin, respectively.
  • 18. The ice delivery system of claim 17, the set of at least one bin agitator including six bin agitators, two of the bin agitators being in the top central area of the bin and two of the bin agitators being on each side of the bin, respectively.
US Referenced Citations (12)
Number Name Date Kind
3651656 Esser et al. Mar 1972 A
3913343 Rowland et al. Oct 1975 A
3918266 Gindy et al. Nov 1975 A
4055280 Kohl et al. Oct 1977 A
4104889 Hoenisch Aug 1978 A
4803847 Koeneman et al. Feb 1989 A
4817827 Kito et al. Apr 1989 A
5354152 Reinhardt et al. Oct 1994 A
5549421 Reinhardt et al. Aug 1996 A
5660506 Berge et al. Aug 1997 A
6167711 Slattery et al. Jan 2001 B1
6224297 McCann et al. May 2001 B1