Claims
- 1. In gravure printing with highly fluid liquid ink, a method for eliminating skipped dots, which result from inadequate transfer of the highly fluid liquid ink present in gravure printing cells of a rotating gravure printing cylinder onto the surface of a dielectric substrate due to roughness and depressions in the surface of the dielectric substrate, by increasing the accessibility to the highly fluid liquid ink in the gravure printing cells at the printing nip and thereby improve the print quality of the ink deposited upon the surface of the dielectric substrate, comprising the steps of:
- urging the dielectric substrate into substantial pressure contact with the rotating gravure printing cylinder by means of an impression roll backing the dielectric substrate, the substantial pressure contact occurring at the printing nip between the gravure printing cylinder and the impression roll;
- generating a controlled electric field at the printing nip between the gravure printing cylinder and the impression roll;
- inducing a controlled charge on the highly fluid liquid ink present in the gravure printing cells at the printing nip as a result of the presence of the controlled electric field, the elecrostatic forces resulting from the induced charge and controlled electric field being sufficient to overcome the surface tension forces which normally hold the highly fluid liquid ink in the gravure printing cells with a concave meniscus and thereby distort the normal concave surface to provide a bulging in the surface of the ink adjacent the boundary walls of the gravure printing cells so that the surface of highly liquid fluid ink extends above the peripheral surface of the gravure printing cylinder while the highly fluid liquid ink maintains continuity in its configuration in the gravure printing cells to provide improved contact between the surface of the highly fluid liquid ink and the depressed areas in the surface of the dielectric substrate so that the highly fluid liquid ink more readily contacts those portions in the surface of the dielectric substrate which would normally not be reached by the configuration of the highly fluid liquid ink present in the gravure cells of conventional gravure printing cylinders.
- 2. The method recited in claim 1, wherein:
- the resistivity of the highly fluid liquid ink has a maximum value of 2.times.10.sup.9 ohn cm.
- 3. The method recited in claim 1, including the steps of:
- applying a voltage to the impression roll to generate the controlled electric field;
- automatically removing the voltage applied to the impression roll upon the detection of a predetermined current flow between the impression roll and the gravure printing cylinder.
- 4. The method recited in claim 1 wherein:
- the value of the controlled electric field is such that the angle between the bulging portion of the highly fluid liquid ink and the peripheral surface of the gravure printing cylinder is about 30.degree..
- 5. The method recited in claim 1, wherein:
- the controlled induced charge on the highly fluid liquid ink will reach approximately 95% of its final charge in less than about 0.3 milliseconds.
- 6. The method recited in claim 1, wherein:
- the controlled electric field is generated by applying a voltage of approximately 700 volts to the impression roll.
- 7. A gravure printing press of the type in which the surface of a dielectric material is pressed by an impression roll against a gravure printing cylinder which includes gravure printing cells with highly fluid liquid ink therein for transfer to the surface of the dielectric material at the printing nip between the impression roll and the gravure printing cylinder, wherein the improvement comprises:
- charging means including an impression roll having conductive core and a layer of resilient semi-conducting material with a conductivity from about 10.sup.-5 to about 10.sup.-8 mho/cm for generating a controlled electric field at the printing nip and for inducing a controlled electric charge on the highly fluid liquid ink present in gravure printing cells at the printing nip, the electrostatic forces resulting from the controlled electric field and induced controlled electric charge being sufficient to overcome the surface tension forces which normally hold the highly fluid liquid ink in the gravure printing cells with a concave meniscus to distort the surface of the highly fluid liquid ink to effect a bulging in the surface of the ink adjacent the boundary walls of the gravure printing cells beyond the peripheral surface of the gravure printing cylinder while maintaining continuity in the surface of the highly fluid liquid ink in the gravure printing cells, so that the highly fluid liquid ink more readily contacts the surface of the dielectric substrate to improve the print quality of the highly fluid liquid ink deposited on the surface of the dielectric substrate from gravure printing cells which would otherwise skip because of roughness and depressions in the surface of the dielectric substrate;
- circuit means for interrupting the controlled electric field upon detection of a predetermined current flow across the printing nip;
- holding circuit means for automatically reestablishing the controlled electric field if the predetermined current flow is absent across the printing nip after a predetermined time interval.
- 8. The gravure printing press recited in claim 7, wherein:
- said conductive core is electrically isolated from ground and a brush is coupled between said voltage source and said conductive core to applyy voltage to said impression roll.
- 9. The gravure printing press recited in claim 7, wherein:
- said charging means for generating an electric field includes a series of contacts connected to a voltage source, said contacts being positioned in contact with the outer surface of said impression roll adjacent the point where the dielectric material first contacts the impression roll before it enters the printing nip.
- 10. The gravure printing press recited in claim 7, wherein:
- said impression roll has an outer insulating layer.
- 11. The gravure printing press recited in claim 10, wherein:
- said charging means includes means spaced adjacent the outer surface of the impression roll and adjacent the point where the dielectric material first contacts the impression roll before it enters the printing nip.
- 12. The gravure printing press recited in claim 7, wherein:
- said charging means includes a corona charging means spaced adjacent the outer surface of said impression roll and adjacent the point where the dielectric material first contacts said impression roll before it enters the printing nip,
- 13. The gravure printing press recited in claim 7, wherein:
- said charging means includes voltage meas for applying a voltage of approximately 700 volts to said impression roll.
- 14. The gravure printing press recited in claim 7, wherein:
- said impression roll includes a conductive outer covering;
- said charging means includes contacts which abut the outer conductive covering at points spaced from the nip.
RELATED APPLICATION
This application is a continuation of co-pending application, Ser. No. 745,205, filed Nov. 26, 1976, now abandoned, which is a continuation of application Ser. No. 247,217, filed Apr. 24, 1972, now abandoned, which is a continuation of application Ser. No. 75,731, filed Sept. 25, 1970, now abandoned, which is a continuation of application Ser. No. 812,503, filed Dec. 31, 1968, now abandoned, which is a continuation of application Ser. No. 493,808, filed Oct. 7, 1965, now abandoned.
US Referenced Citations (8)
Foreign Referenced Citations (1)
Number |
Date |
Country |
755486 |
Aug 1956 |
GBX |
Non-Patent Literature Citations (2)
Entry |
"Electrostatic Transfer of Ink in Gravure Printing", R. H. Oppenheimer et al, Gravure Research Institute Newsletter, No. 14, pp. 11-12, Jul. 1966. |
"Electrostatic Transfer of Ink in Gravure Printing", Burt zimmerman et al, Gravure Research Institute Report No. P-16, Project No. PG1-1, pp. 2-3, 19, 21, 22, Nov. 12, 1963. |
Continuations (5)
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Number |
Date |
Country |
Parent |
745205 |
Nov 1976 |
|
Parent |
247217 |
Apr 1972 |
|
Parent |
75731 |
Sep 1970 |
|
Parent |
812503 |
Dec 1968 |
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Parent |
493808 |
Oct 1965 |
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