This invention relates to methods and apparatus for removing skin blemishes, wrinkles and the like using a rotating abrasive burr.
The methods and devices of the invention are suitable for the reduction or removal of small brown skin blotches—sometimes called ‘liver spots’ or ‘age patches’—that appear on the face, chest and the backs of hands and, while related to sun exposure, are not freckles. The methods and devices are also suited to the reduction or removal of larger patches of brown skin discoloration, which appear on the faces and necks of women during pregnancy or soon after. In addition, the methods and devices of the invention are applicable to the reduction or removal of facial wrinkles and lines, particularly, though not exclusively, those in the perioral and periorbital areas. While the ‘depth of cut’ needed to remove liver spots is such that, with care, the procedure can be performed in a beauty salon, that required to remove most wrinkles and freckles is such that the procedure should be conducted by a doctor in surgery. In either case, however, the treated area is likely to ooze blood and/or serum during and after the procedure.
Accordingly, the method and apparatus of the invention can be distinguished from the grinding or sanding of calluses in podiatry where only dry, dead or heavily keratinized skin is removed. Also distinguished are strictly surgical procedures for burn-scar removal and bone or cartilage reduction.
The use of rotating wire-brushes or abrasive grinding wheels, motor-driven sanding discs and abrasive fingers, to remove skin blemishes has a long history, but is seldom seen in beauty salons or doctor's surgeries. The reasons seem to be, first, that these methods are generally not safe for the patient or client because they can easily result in the removal of too much skin and, second, that they are not safe for the practitioner because they tend to spray skin tissue about.
U.S. Pat. No. 2,867,214 to Wilson discloses the use of a hand-held rotary wire brush to remove facial blemishes while a refrigerant is sprayed on to the area being treated. A small arcuate shield covers a small portion of the brush to somewhat reduce tissue spray, but significant tissue spray will still occur and there is serious danger of removing too much skin, particularly if the color or texture of the skin is changed by the refrigerant. While motor-driven sanding drums used for podiatry [eg, that disclosed in French patent 2,728,777] also spread skin debris widely, the debris is likely to be dry (as already noted). In prior international patent application WO 01/13775, one of the present inventors disclosed the use of a small motor-driven rotary burr without any shield to remove liver spots but the problems of the spray of tissue spray and depth-of-cut control remained.
U.S. Pat. No. 6,391,034 discloses a surgical device for removing unwanted scar tissue from large burned areas, which is unsuitable for cosmetic purposes and employs a rotor comprising a wire brush, grinding cylinder or bladed cutter. The rotor is enclosed in a housing that is pressed against the scar tissue and aspirated—and if desired irrigated—to remove the large amount of tissue debris generated. The housing has adjustable sides by which more or less of the rotor can be exposed so that the depth of cut is thereby adjustable. Not only are the housing and associated plumbing bulky, but the use of this device also requires expensive associated aspiration and irrigation pumps along with careful disassembly and autoclaving after each use. It is therefore unsuitable for cosmetic purposes.
There are also various prior-art sanding devices. For example, U.S. Pat. No. 4,572,187 uses a motor driven rotor consisting of a hub with flaps of sandpaper extending from it. Again, excessive skin removal is a danger if used for cosmetic purposes and tissue debris is likely to be thrown over considerable distances, not to mention the danger of torn or shed flaps. Though spread of debris is lessened by the use of vibrating pads and fingers, as disclosed for example in U.S. Pat. Nos. 3,169,536 and 6,139,536 and in German patent 33 11 193, such abraders quickly clog up and become ineffective when removing liver spots, hormonal discoloration or wrinkles. Also, there is no provision for controlling the spread of tissue debris.
Finally, the prior art discloses means for near-total suppression of the scatter of skin debris by enclosing sanding pads [U.S. Pat. No. 6,387,103], router bits [U.S. Pat. No. 3,526,219] and burrs [U.S. Pat. No. 6,391,034 mentioned above] in shrouds or casings that are pressed against the skin and through which flushing liquid is pumped. Such systems are complex and expensive, difficult to keep sterile and require dismantling for autoclaving. They are only suited for use in hospitals where trained maintenance staff are available.
From one aspect, this invention comprises a method of removing or reducing superficial skin discolorations or wrinkles involving attaching a disposable rotary burr and shield to a hand-held drive assembly, abrading the area of skin concerned while collecting at least portion of the skin debris generated in the shield, and then removing and disposing of the burr and shield. The method may include inhibition of egress of debris from the proximal end of the shield. Preferably, the method includes attachment and removal of the burr and shield as a unitary fitment, and may include the fitting of a thin flexible shroud, which forms part of the fitment, over the drive assembly while the fitment is being attached. It may also include the step of inverting the shroud over the shield prior to removal of the fitment.
The method may include the use of the shield to control depth of cut by contacting the shield with the skin and preferably discharging skin debris not caught in the shield through a slot in the shield onto the skin in the area of treatment so that it can be wiped away. From another point of view, the method of the invention may include use of the device as above indicated but wherein a motor driving the burr is controlled using a proximity switch so that the device does not need to be put down, and nor does the switch need to be touched, to effect control of the motor.
From another aspect, the apparatus of the invention may comprise a hand-held driver assembly that includes a rotary shaft located within a body. A burr is rotatably and detachably coupled to the shaft and a shield, which at least partially contains or surrounds the burr, is detachably attached to the body, the arrangement being such that portion of the skin debris is retained within the shield and can be disposed of with the shield.
Portion of the burr is preferably exposed through an opening in the shield so that the shield not only acts as a catcher for skin debris but also serves to limit contact of the burr with the skin, thereby providing a ‘depth of cut’ limit. A second opening or slot may be formed in the shield in such a way that skin debris not caught in the shield is discharged onto the skin in the vicinity of the shield.
The shield may be of tubular form having an open proximal end that is adapted to removably connect to or fit on the distal end of the body. Preferably, the shield is arranged so that it can be rotated relative to the body in such a manner as to expose more or less of the burr from the shield, thus varying the depth of cut.
The shield and burr may be arranged so that removal of the shield will also effect removal of the burr so that they may be fitted and disposed of together as a single fitment. It is envisaged that a thin flexible shroud may be attached to the shield so that it forms part of the fitment, the shroud serving to cover or protect at least portion of the driver assembly. Preferably, the burr has a stub-axle that extends from the proximal end of the shield, the stub axle and burr being rotatably located in the shield by bearing means and the stub-axle being adapted for coupling to the distal end of the shaft in the body. Sealing means may be provided as part of the fitment to inhibit movement of skin debris into the body of the driver assembly.
Accordingly, from another aspect, the invention may comprise a disposable fitment of the type indicated above as a single-use disposable manufactured product.
The shaft of the driver assembly may be rotated by a low-voltage motor housed within the body or by a flexible drive connected to a motor that is remote from the body or hand-piece. The use of a flexible drive that can be disconnected from the shaft allows the driver assembly to be sterilized or even autoclaved. Where the motor is housed within the body, it can be arranged for the motor to be removable so that the body alone, or preferably the body and shaft, can be sterilized or autoclaved. For example, the motor maybe slipped into place in the body from the proximal end thereof and held in position by clips.
The apparatus of the invention may be provided in two different forms, one suited to use by a medical practitioner in a clinic or surgery (where autoclaving is routine) and the other more adapted for use in beauty salons, where autoclaving is not generally available and operator expertise is less. The salon procedure will generally be used to remove liver spots and hormonal discoloration, which are superficial. Since the practitioner in the salon may not be as skilled as a doctor and lighting and other conditions may not match those of a surgery, the salon version will normally employ guards that limit depth of cut and minimize debris spread, even if the point of contact between the burr and the skin is thereby obscured. The use of disinfectant wipes to clean the body in the salon version will generally be satisfactory, given the protection provided by a fitment having a sheath.
As the clinical procedure will be generally used to remove or ameliorate perioral or periorbital wrinkles, deeper penetration of the skin will be required. Given the greater skill of the doctor and the superior conditions of a surgery, there is less need for the shield of the apparatus to limit the depth of cut. Moreover, many doctors prefer to see the point of contact between the burr and the skin as they work. Thus, in the clinical version, the opening in the shield may be larger than that for the salon version, or the control of depth of cut may be coarser. Also, given the availability of autoclaving, the clinical version may be one that uses a flexible drive that can be disconnected from the driver assembly so that this assembly can be autoclaved.
It will be appreciated that the present invention, as outlined above, offers significant benefits and improvements over and above those of the prior art.
Having portrayed the nature of the present invention, a particular example will now be described with reference to the accompanying drawings. However, those skilled in the art will appreciate that many variations and modifications can be made to the example without departing from the scope of the invention as outlined above.
We have found molded tubular abrasive paper or fabric burrs having a relatively coarse grit size—between 120 and 350—a diameter of a few millimeters and rotated at about 10,000 rpm are suitable. Abrasive elements of this nature are commercially available are formed from paper or fabric base and are generally cylindrical with integrally formed rounded or conical ends. They can be fitted onto an elastometric or plastic mandrel. Solid bonded burrs are also available and may be used. The small diameter of the burr allows the operator an excellent view of the portion of skin being abraded and facilitates the accurate location of the burr for ‘touch-up’ purposes. A tapered or rounded burr end allows treatment of small areas and fine wrinkles.
Referring to
Referring particularly to
Returning to
In practice, it is generally convenient for the practitioner to work by holding device 10 in the right hand so that slot 32 is visible and the burr is over the area of skin—say a liver spot—to be treated. The burr 20 is then brought into contact with the liver spot and moved away from the practitioner to expose the treated area, which is immediately wiped with a sterile or antiseptic tissue or swab so that the treated area can be clearly visualized. In this way, the removal of the darkened patch that forms the liver spot can be closely monitored and excessive tissue removal avoided. Since the area to be treated will have been thoroughly wiped with a moist antiseptic swab before treatment commences, it will be a little moist. This will result in most of the debris being retained in shield. However, some will be discharged through slot 32 onto the treated area of skin, where it will be wiped up and removed.
The means by which variation of cut-depth is achieved is illustrated in more detail in
In order to allow motor 14 of device 10 to be switched on and off without the need to put down the device or touch a switch, switching means comprising a control unit 120, illustrated in
It is envisaged that the control circuit (not shown) in control unit 120 may be wired so that the power to the hand piece can be varied. For example, successive interruptions to the beam can cycle the control through two or three power settings as well as off/on. Control circuits suitable for use in controller 120 are known in the art and appropriate chip sets are available from a variety of manufacturers.
The remote operation of the hand piece control is of great value in ensuring cleanliness. A foot switch and control unit may be used instead, but it has been found to be less convenient.
The second example of apparatus formed in accordance with the invention will now be described with reference to
The device 200 of the second example is shown in perspective in
Driver assembly 202 is split transversely into a rear cap 210 and a front tubular portion 212, which can be screwed or snapped together with O-ring 214 to enclose a high-speed low-voltage motor 216 and its shaft 218 that can be direct-coupled to burr 206. In this example, shield 204 is part of a more complex disposable single-use fitment 220 that is attached to the distal end of front portion 212 of driver 202. In addition to shield 204 and burr 206, fitment 220 includes a thin flexible transparent plastic sheath 222 that is joined to the guard by an intermediate collar 224 and various internal parts associated with burr 206 that will be described with reference to
Referring, then, to
Burr 206 is a hollow cylinder having its proximal end open and its distal end closed and of semi-spherical or conical shape. It can be moulded of paper or fabric material that is impregnated with resin into which abrasive particles are set (as is well known in the abrasives art). Burr 206 is pressed onto a stub-axle 238, which has a distal cylindrical mandrel 240 onto which burr 206 is pressed and a proximal driving tongue 242 that fits in a slot formed in the distal end of motor shaft 218. Opposing splines 244 rise transversely from tongue 242 to provide a stop or shoulder 246 that abuts the end of shaft 218. A short bearing journal 248 is formed between the distal ends of splines 244 and mandrel 240 to take a small ball bearing 250, which is located axially by a circlip 252 that snaps into a groove 254 formed at the proximal end of journal 248.
The components of fitment 220 are assembled as follows: burr 206 is fitted onto mandrel 240, bearing 250 is pressed onto journal 248 and circlip 252 it clipped into groove 254 to hold bearing 250 in place. The proximal end of shield 204 is then fitted over distal end 236 of collar 224 and the two parts are bonded together before proximal portion 224a of collar 224 is snapped in place onto ferrule 226 of shroud 222, as previously described. The completed fitment 220 is then sterile packed ready for distribution and use. As will be obvious, fitment 220 is fitted onto the distal end of body 212 by slipping driver assembly 202 into the open end of shroud 222, manipulating fitment 220 and assembly 202 until tongue enters the slot in the distal end of shaft 218 and then fitting ferrule onto the spigot on the end of body 212.
The ability to rotate shield 208 relative to ferrule 226 can be used in two ways: to adjust the angle of shield to better suit the practitioner when using the clinical-type shield 204 or to vary the depth of cut (as previously described) when a salon-type shield (like that of the first example) is employed.
Finally, the third example shown in
While examples of the invention have been described with reference to drawings, it will be appreciated by those skilled in the art that many other examples can be devised and many variations and modifications to the example disclosed can be made without departing from the invention as defined by the following claims.
Number | Date | Country | Kind |
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PS 2458 | May 2002 | AU | national |
2002950849 | Aug 2002 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU03/00630 | 5/22/2003 | WO | 6/13/2005 |