The present disclosure relates to an adjustment system and method, and particularly to a non-invasive adjust system and method.
This section provides background information related to the present disclosure which is not necessarily prior art.
In certain circumstances, cerebral spinal fluid (CSF) may accumulate around a brain of a subject. If the accumulation of CSF is a great enough amount, a negative impact may be felt by the subject. If negative effects are experienced or encountered by the subject, it may be selected to install a shunt and valve system to alleviate or allow the CSF to flow out of the ventricles of the brain and/or areas around the brain (e.g. between the brain tissue and the inner cranial wall) to a volume away from the cranium. Positioning and implantation of shunt systems may include positioning a catheter in the brain and a catheter away from the brain with a valve system within the catheter line. The CSF will flow through the catheter, then the valve, and then to a collecting volume. Generally known valve and shunting systems include the Codman Certas® Plus programmable valve system, sold by DePuy Synthes having a place of business in Massachusetts and the Strata® adjustable valve sold by Medtronic, Inc. having a place of business in Minnesota.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
A valve assembly is disclosed that may be adjusted to selectively set a resistance on a valve member (e.g. a ball or sphere) that contacts a valve seat. The greater a pressure placed on the valve member against the valve seat, the higher a force (e.g. pressure) needed to move the valve member to open the valve by moving the valve member away from the valve seat. Once the valve member is moved away from the valve seat, material may flow through the valve from a source to a distal position. In various embodiments, the valve system, therefore, includes a proximal portion at an inlet that is near a source and a distal portion at an outlet that is near or at a collection line or volume, such as a catheter.
The valve assembly includes a first member, such as moveable member or a rotor, that is moveable between positions, such as a first position and a second position, to adjust a pressure applied to a valve member. The valve member may sit in a closed position on a valve seat until a force, such as a pressure, at a force great enough to move the valve member away from the valve seat (e.g. open) and allow material, such as a fluid, to flow past the valve member. The adjustment may occur via a cam surface on the first member.
The moveable member may be substantially round and include one or more cam surfaces formed on an exterior edge of the moveable member. Each cam surface may extend or have an external surface that is at a selected distance from a center of the moveable member. Each cam surface, therefore, may include a different radius of the moveable member. The moveable member, therefore, may be moved relative to the valve member to adjust a force applied to the valve member against the valve seat.
The moveable member may rotate relative to a selected portion, such as on a projection or axle. The moveable member may further include engagement members or projections that engage fixed or stop portions of a surface of the valve assembly. Thus, the moveable member may be moved to a selected location and an interaction of the projections from the moveable member and the stop portions of the valve assembly may hold the moveable member in the selected position.
It is further understood that the present disclosure discloses and illustrates an exemplary embodiment to the use of the valve assembly in a hydrocephalus application. It is understood, however, that the valve assembly may be used to adjust the flow of a material from a first location to a second location in any appropriate application. The valve assembly, for example, may be provided to adjust or limit a flow in a mechanical application, such as in a pressure relief application (e.g. boiler) or an internal combustion engine. Alternatively, the valve assembly may be positioned in other appropriate flow control system, such as to control flow of a fluid from a commercial tank (e.g. fish tank, sewage holding tank) or other appropriate system. Therefore, it is understood, that the presently disclosed valve assembly is not required to be used in a hydrocephalus application in that such an application is merely exemplary.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
With reference to
The cartridge assembly 28 may connect with an outlet connector 29 that extends or includes the outlet 24. The outlet connector 29 may include various portions, such as a supplementary valve assembly, including those generally known in the art such as those disclosed in U.S. Pat. No. 9,295,826, incorporated herein by reference, and/or a supplementary or Delta® valve included in the Strata® adjustable pressure valve sold by Medtronic, Inc. having a place of business in Minnesota. The valve assembly 20 may further include a reservoir volume or region 30 that is covered by an external cover 32. The external cover 32 may further cover the cartridge 28 and an inlet connector 34 that extends to the inlet 22. As illustrated in
According to various embodiments, a positioning mat or base 44 may be provided to connect or position the valve assembly 20 into a selected position, such as on a boney plate of a skull of a subject 52. In various embodiments, as illustrated in
With continued reference to
The valve assembly 20 includes a valve mechanism 90 that may be included in the cartridge 28. The valve mechanism 90 may be operated to control a flow from the reservoir volume 30 through the outlet 24. Accordingly, the valve mechanism 90 of the valve assembly 20 may operate to control the flow of CSF from the brain 56 through the inlet 22 and through the outlet 24 to a selected drain location. In various embodiments, the control mechanism 80 may include a magnet having a north pole and a south pole that may interact with the valve mechanism 90 to adjust the valve mechanism 90 to control flow, as discussed herein.
With reference to
The valve mechanism 90, including the cartridge 28, includes a bottom cartridge member or valve cup 110 in which the rotor 100 may rotate. The bottom cartridge member 110 includes a base wall or member 111 that forms a substantially planar base surface 186. An outer or exterior cup wall 132 extends generally perpendicular to the base member 111. The outer or exterior wall 132 has an outer surface 126 that generally forms an outer dimension of the valve cup 110. The wall 132 further has an interior surface that generally forms or defines the internal volume 92 of the valve cup 110. In various embodiments, the valve cup 110 may be generally curved and the cartridge 28 (including the cap 124) may be generally cylindrical.
A central spindle or projection 114 (also referred to as an axle 114) extends from the surface 186 and generally within an interior surface 127 of the outer wall 132. The axle 114 may hold the rotor 100 and allow the rotor to rotate around the axle 114 within the cartridge bottom 110. The axle 114 extends along the axis 16 and allows the rotor 100 to rotate around the axis 116. The axle 114 may be formed in any appropriate manner such as molded with the valve cup 110, fixed to the base surface 186, or formed with the rotor 100 and positioned in a depression in the base surface 186. The axle 114 may pass through or rotatably engage a passage or throughbore 118 of the rotor 100, as illustrated in
The cartridge 28 may further include the cap or cover 124 that may engage an exterior wall surface 126 of the wall 132 of the first cartridge member 110. The engagement of the cover 124 with the exterior wall surface 126 may be with any appropriate engagement mechanism. For example, the cover 124 may include an internal thread 128 that engages in external thread 130 of the wall 132. It is understood, however, that various other appropriate connection mechanisms may be provided such as an interference fit (e.g. minimal to zero tolerances between the cap 124 and the first member 110), a snap fit, welding or braising, adhesives, solvent bonding, or the like. Generally, the cap 124 engages the first cartridge member 110, such the outer surface 126 of the wall 132 to seal a top or second side 133 of the bottom cartridge member 110 to enclose the interior volume 92 of the cartridge 28.
With reference to
In operation, a fluid may flow generally in direction of arrow 150 from the reservoir 30 and out the outlet 24. In various embodiments, the fluid flowing in the direction of arrow 150 moves the valve member 140 off of the seat 142 to allow fluid to flow through the passage or channel 143 formed through the wall 132 of the first cartridge member 110. The valve member 140 may be formed as any appropriate member such as a generally spherical ball. It is understood, however, that the valve member 140 may be formed in other appropriate shapes. Further, the valve member 140 may be formed of a selected material, such as a slightly compliant material to engage the valve seat 142 in a substantially firm and sealing matter. The valve member 140, however, may also be formed of a substantially rigid or hard material (e.g. synthetic or natural ruby) such that it is not deformed when engaging the valve seat 142.
The valve member 140 is engaged by a compliant or deformably resilient member (e.g. a spring member) 160. The spring member 160 engages the valve member 140 to apply a force to the valve member 140 to seat it in the valve seat 142 to close the valve mechanism 90. The spring 160 is engaged by a follower or contact member 164. The follower 164 engages the spring 160 at a first end 166 and engages the rotor 100 at a second end 168. Accordingly, the follower 164 applies a selected pressure to the spring member 160 which, in turn, applies selected force to the valve member 140 to bias the valve member 140 in the closed, e.g. first or seated, position against the valve seat 142. The amount of force applied by the follower 164 is selected by the rotor 100 by engaging the second end 168 with a selected portion of the rotor 100. When a force, e.g. fluid pressure, is great enough from the reservoir 30 against the valve member 140, the valve member 140 is unseated from the valve seat 142. When unseated, the valve is in a second position, e.g. an open or unseated position.
With continued reference to
Extending from the lower surface 176 (as illustrated in
Further, outer edge 170 of the rotor 100 includes regions, such as cam surfaces or lobes 196. Each of the cam regions 196, as discussed herein, may have different radial dimensions, relative to each other, from the central passage of 118 of the rotor 100. The number of regions 196 may be any appropriate number, and may be provided to ensure enough variability of the force applied to the follower 164 generally in the direction of arrow 190, which compresses the spring member 160 to hold the valve member 140 on the seat 142. In various embodiments, the rotor 100 may include five regions, each having selected radial dimensions. The radial dimensions may differ from each other, such as by about 0.01 millimeters (mm) to about 0.3 mm, further about 0.1 mm to about 0.2 mm, and further by about 0.12 mm. Further, the cam regions 196 having the selected radius are selected to engage the follower 164, as discussed herein. The radial dimension, as discussed herein, is further selected to engage the follower and apply a selected force to the spring 160.
For example, the rotor member 100 may include a maximum radius 194 to or at a first region or cam portion 196a and a minimum radius 198 to or at a second region 196b. As illustrated in
As illustrated in
As illustrated in
In various embodiments, as illustrated in
With reference to
In various embodiments, the magnetic force directs or moves the rotor 100 to lift the rotor 100 so that the stop projection 180 clears the stop wall 184, such as a top surface 250 of the stop wall 184. The rotor 100 generally moves along the central spindle 114 as it disengages the stop projection 180 from the stop wall 184. Once the stop projection 180 is disengaged from the wall 184, the rotor 100 may be rotated around the spindle or axle 114 by rotating the adjustment member 80. Therefore, the adjustment member 80 may move the rotor 100 in generally axially the direction of arrow 230 along the central axle 114. It is understood, however, that the edge 170, including the cam regions 196, may remain in contact with the follower 164 to ensure that the follower 164 does not become positioned below the rotor 100, such as between the rotor 100 and the bottom surface 186 or wall surface 250.
In the cartridge, a return spring 234 may be provided that engages the cap 124 (
By rotating the rotor 100, a user selects which one of the cam surfaces 196 is to engage the follower 164 and apply a force to the valve member 140. Thus, the tool 80 allows the user to select a force applied to the valve member 140 by allowing the user to rotate the rotor 100 around the axle 114. Once the selected cam region 196 is positioned against the follower 164, the adjustment member 80 may be moved away from the rotor 100 to allow the return spring 234 to bias the rotor 100 against the bottom surface 186 of the first member 110. The rotor 100, therefore, is allowed to move toward the bottom surface 186 when the tool 80 is removed such as the magnetic force no longer effects the members 102, 104.
With reference to
Accordingly, the engagement of the valve member 140 into the valve seat 142 is accomplished via a force that is substantially from a side or edge of the rotor 100. Therefore, the motion or direction of force provided by the rotor 100 is substantially lateral, such as in a direction that is substantially perpendicular to the axis of rotation 116, which may be defined by and extend through the axle 114.
In various embodiments, the positioning of the stop projection 180 relative to the wall 184 does not substantially affect the force applied to the follower 164. For example, the wall 184 includes the top surface 250. When the stop portion 180 is on the top surface 250 of the wall 184, the cam surface 196b applies substantially the same force to follower 164 as if the stop portion 180 is within the indent or depression 188 between respective stop walls 184. Accordingly, the force of the valve mechanism 90 is not substantially altered based upon a position of the stop member 180 in a direction along the axis 116. Rather the force is applied by the outer surface 196b onto the follower 164 to apply the force to the valve member 140.
Further, the valve mechanism 90, including the entire valve assembly 20, may be formed of selected materials. For example, the rotor 100 and the cartridge 28 may be formed of appropriate biocompatible polymers including high molecular weight polyethylene, thermoplastic polymers including polysulfone, or other appropriate polymers. Accordingly the valve mechanism 90 may be substantially self-lubricating so as to not bind or apply other forces to the valve mechanism 90. Also, as discussed above, the cover 32 of the valve assembly 20 may be formed of a soft or pliable material, such as a silicone to allow adjustment of the valve assembly 20.
Returning reference to
The position of the rotor 100 in the cartridge 28 to engage the follower 164 at an edge of the rotor 100 may allow for efficient and known selected force to be applied to the follower 164. The position of the rotor stop 180 relative to the wall 184 does not substantially effect the force applied to the follower 164 during operation of the valve assembly.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
This application is a continuation of U.S. patent application Ser. No. 17/067,106 filed Oct. 9, 2020, which is a continuation of U.S. patent application Ser. No. 15/686,129 filed Aug. 24, 2017, now U.S. Pat. No. 10,799,689 issued Oct. 13, 2020. The entire disclosure of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | 17067106 | Oct 2020 | US |
Child | 18751326 | US | |
Parent | 15686129 | Aug 2017 | US |
Child | 17067106 | US |