Patent Application
20230284639
Embodiments of the present invention relate to loosening or weakening the attachment of pins bones in a fillet of fish to make subsequent removal of the pin bones easier, faster, and with less damage to the fillet of fish.
When disassembling a fish for a fresh fish purchase, removing bone structure is a relatively straight forward and satisfactory process for everything except the pin bones. The pin bones are not only a market red line for their small size and inconvenience to negotiate on a plate, but also present a considerable choking hazard with the legal liability that one would expect. The pin bones run generally diagonally down the center line of a fillet of fish and are spaced very close together (e.g., spaced a few millimeters apart) making them very hard to remove by the stroke of a knife. As a result, markets have all but eliminated splitting the fillet in half as a recourse.
The current solution, employed almost universally, works only on “relaxed” fish. A “relaxed” fish is an industry term coined to describe a fish that is allowed to deteriorate or metabolically decompose to the point of complete or at least sufficient breakdown of the connective tissue between the pin bones and the muscle or adipose tissue of the fillet of fish allowing the pin bones to be pulled with less effort, if not effortlessly, and with little or no tearing of the delicate flesh surrounding them. This is far from a desirable state in a fish for any other reason than to pull the pin bones. Unfortunately for consumers, processors rarely need to induce this state as it is a natural occurrence associated with the poor handling practices that are endemic and nearly universal in the industry.
Currently there are three main ways the fish industry deals with this problem: 1) cut pin bones out by hand with a knife or a machine. This leaves the fillet split down the center wasting a considerable amount of flesh which is very expensive; 2) pulling the pin bones by hand with a pair of pliers, a difficult and cost prohibitive method; 3) a pin bone removal machine utilized as a distinct step in a processing line. The fillet is loaded and roughly indexed onto a soft, flexible belted conveyor. The conveyor runs the individual fillet under a floating and rotating pin bone removal wheel and plate assembly. The removal wheel incorporates sharp edged lineal teeth that run parallel to the axis of rotation. The conveyor belt may be run over a slight hump or bend in the deck just below the removal wheel to bend the fillet backwards and to expose approx. ⅛″ of pin bone above the inside surface of the fillet. As the fillet travels past the wheel, the wheel pinches the end of the bone between its teeth and a thin plate that is statically resting on top of the fillet directly below the wheel. The rotary motion of the wheel pulls and walks the bone away from the fillet as it turns. By this process, if the pin bone is still meaningfully attached, it either resists removal and slips between the wheel and blade and remains a choking hazard in the fillet, or the pin bone drags the flesh attached to the pin bone into the wheel tearing a trough down the center of the fillet. This is currently the industry standard solution.
The novel process described herein solves this conundrum by purposely and accurately denaturing, i.e., altering, the membrane or connective tissue attaching the pin bone to the flesh, without substantially affecting the flesh surrounding it. In short, this novel process allows subsequent damage-free pin bone removal on a fresh fish, as opposed to a relaxed fish.
Embodiments are illustrated by way of example, and not by way of limitation, and can be more fully understood with reference to the following detailed description when considered in connection with the figures in which:
The membrane between the bone and flesh in a finfish can be measured in microns and, among its many reasons for existence, is the primary carrier of electrical impulses from the skin to the spinal cord. In essence, the pin bone is a distinct and isolated corridor or conduit through the flesh of the fish.
When passing an electrical current through a conductor, heat is created through resistance (expressed as Ohms) and follows a fundamental mathematical formula (Ohm's law). This formula allows for extremely precise control over the placement and intensity of specific amounts of heat. Finfish proteins are very susceptible to temperature denaturing. It is understood that they generally breakdown at temperatures as low as 120 degrees Fahrenheit. Heat can be used to denature the sheath membrane of a pin-bone, essentially rendering the connective tissue into a lubricant, and due to the low mass and surgical application of heat, does not meaningfully affect (in terms of heating or denaturing) the surrounding flesh.
Embodiments of the invention weaken an attachment of a pin bone to muscle or adipose tissue in a fresh fillet of fish. Embodiments of the invention involve a power supply that supplies electrical current. An electrode coupled to the power supply is brought into electrical contact with a first end of the pin bone, on an inside surface of the fresh fillet of fish, to conduct electrical current from the power supply to the pin bone. The pin bone conducts the electrical current from the first end of the pin bone to a second end of the pin bone, nearer the outside surface, or skin, of the fresh fillet of fish, and has an electrical current resistivity which causes Joule heating (also known as resistive, resistance, or Ohmic heating), essentially causing the pin bone to be a heating element. The Joule heating produces sufficient heat in the pin bone, and thus, in the connective tissue that attaches the pin bone to the muscle or adipose tissue in the fillet of fish to degrade or denature the connective tissue and thereby weaken the attachment of the pin bone to the muscle or adipose tissue in the fillet of fish. A grounding electrode is coupled to the power supply and is brought into electrical contact with, for example, the outside surface, or skin, of the fillet of fish to return the electrical current to the power supply or to ground.
According to embodiments, the electrical current supplied to the pin bone is regulated to follow the sheath and heat the sheath to its denature point in a very focused and precise manner. The electrode has a very specific and adjustable charge profile to accommodate variations in the size and ultimately conductivity of the pin bones in the fillet. The charge profile can be adjusted either manually or through a feedback loop to improve the effectiveness of the process.
As a result of this novel method and apparatus, little to no heating, denaturing or degradation occurs in the fillet of fish, whether on the fillet surface, or in the muscle or adipose tissue located near the pin bones. Furthermore, the subsequent pin bone removal can be performed on a fresh fillet of fish with little or minimal damage or tearing of the muscle or adipose tissue surrounding the pin bone.
Connective tissue (CT) attaches pin bones directly to muscle tissue and tendons in cod. In salmon, pin bones are embedded in a layer of adipose tissue before epitaxial muscle tissue. The makeup of the attachment site, e.g., collagens, elastin, fibrous and lectin-binding proteins, proteoglycans, glycosaminoglycans (GAGs), blood vessel, nerves, etc., differ between salmon and cod. The chemical composition and microstructure of CT differs in salmon versus cod. CT in cod is more resistant to enzymatic degradation compared to the CT in salmon. Additionally, the structure differences between the attachment sites of the pin bones and other muscle tissues are limited in salmon, whereas in cod, substantial variances are understood to exist in structure, metabolism and cell processes between the pin bone attachment site and muscle elsewhere. In short, the attachment of the pin bones in cod and salmon is different, so the methods for loosening the attachment of the pin bones to the flesh and subsequently removing the pin bones may differ depending on the type of fish. Although the description herein refers to salmon and cod, embodiments of the invention may be applied to other fish, such as whitefish, for example, halibut.
The CT in fish is heat-labile and denatures at lower temperatures than CT in land animals. Studies of the thermal properties of collagen, a common protein in CT, suggest a thermal transition of cod collagen appears as a small peak in the endothermic heat flow at approximately 86 degrees Fahrenheit and a stronger peak at approximately 104 degrees Fahrenheit. In comparison, the thermal transition of salmon collagen appears as a single strong peak in the range of approximately 110-115 degrees Fahrenheit. These studies indicate that mild heating weakens the attachments of pin bones to the muscle. However, heating the whole fillet would result in a very poor product and the heating therefore needs to be limited to the area directly and immediately surrounding the pin bone.
In chemistry, the lability of a compound pertains to the capability of that substance to undergo a change. Thus, the term heat-labile describes the capability of changing or destroying the compound when subjected to heat. In biochemistry, a molecule that is heat-labile means it can exist transiently in a particular conformation by means of heat before assuming a lower energy or stable conformation. In another context, a heat-labile molecule means it can also be destroyed upon exposure at high temperatures. For instance, a heat-labile protein, such as collagen, may lose its structure as it is exposed to higher temperatures.
In one embodiment, as illustrated in
According to embodiments of the invention, the electrode 315, 415 is in electrical contact with the first end of the pin bone to conduct electrical current from the power supply to the pin bone. According to other embodiments of the invention, the electrode is in actual physical contact with an exposed first end of the pin bone. Often times, the pin bone is exposed as part of the process of filleting the fish and removing the backbone, so bringing the electrode in physical contact with the pin bone is a relatively straightforward mechanical process. However, sometimes, the first end or tip of the pin bone is located right at, or just below, the inside, or muscle, surface of the fillet of fish. In such cases, it may be advantageous to bend backward the fillet of fish to thrust and expose the first end of the pin bone from, or just below, the inside surface of the fillet. This may be accomplished, for example, with reference to
The pin bones in a fillet of fish may extend from the inside surface 102 of the fillet to, or nearly to, the skin, or outside, surface 104 of the fillet of fish 105. In such cases, the pin bone 115 conducts the electrical current from the first end 316 of the pin bone to the second end 318 of the pin bone and, thus, to or near the outside surface 104 of the fillet of fish 105. There, the grounding electrode is in electrical contact with the second end of the pin bone and the outside, or skin, surface of the fillet of fish, and, thus, the electrical current is returned to the power supply or to ground. However, in some cases, one or more of the pin bones in a fillet of fish may not extend to, or nearly to, the skin, or outside, surface 104 of the fillet of fish 105. In such cases, the muscle tissue 317 of the fillet of fish 105 conducts the electrical current across a fleshy gap between the second end 318 of the pin bone 115 and the outside surface 104 of the fillet of fish 105, as depicted by the dotted line 319 in
In some embodiments, the grounding electrode is in actual physical contact with the fillet of fish to return the electrical current to the power supply or to ground. For example, a conveyor belt 420 on which the fillet of fish is positioned may be grounded or include an embedded conductor, e.g., a metal wire, that is grounded. Alternatively, a rotating roller or ball, or a stationary pin, rail or plate positioned as electrode 320, around (i.e., under or below) which a conveyor belt is routed, comes into physical contact with the skin, or outside, surface 104 of the fillet of fish 105 to return the electrical current to the power supply or to ground.
An embodiment of the invention may include a controller 330 coupled to the power supply 305 to select an amount of the electrical current conducted from the power supply 305 to the pin bone 115. According to the embodiment, the pin bone conducts the selected amount of electrical current such that the resulting Joule heating produces sufficient heat to degrade or denature the connective tissue encompassing or substantially encompassing the pin bone and thereby weakening the attachment of the pin bone to the muscle or adipose tissue in the fillet of fish without degrading or denaturing the muscle or adipose tissue. According to this embodiment, the controller may control a switch 310 that opens or closes, for example, according to selected on/off duty cycle, to control the timing and/or shape (i.e., amplitude, or pulse height, and duration, or pulse width) of the electrical current applied to the fillet of fish.
According to an embodiment, the controller 330 selects the amount of electrical current conducted from the power supply 305 to the pin bone 115 based on one or more of a number of factors, including, but not limited to, pre- versus post-rigor condition of the fillet of fish, skinned versus unskinned fillet of fish, size of the fillet of fish, thickness of the fillet of fish, estimated age of the fish, size(s) of the pin bone, location of pin bone in the fillet of fish (e.g., from a foremost (near the neck 210A) versus a hindmost (near the tail 240A) location), type of fish, time elapsed since harvest of the fillet of fish, temperature of the fillet of fish, time elapsed since filleting the fish, electrical resistivity of the pin bone, amount of Joule heating in the pin bone, composition of the connective tissue that attaches the pin bone to the muscle or adipose tissue of the fillet of fish, and combinations thereof. In this regard, any number and types of sensors or equipment 335 may be used to gather information and data related to these factors, such as cameras, machine vision equipment, x-ray machines, magnetic resonance imaging equipment, heat sensors, weight sensors, tissue sampling equipment, etc. Additionally, user input 340 may be provided as to which factors to consider and the values of data or information relating to those factors to consider in determining the amount and/or timing of electrical current to be applied.
It is appreciated that the above-described method and apparatus can be implemented as a stand-alone piece of equipment or machine. The equipment or machine may be installed in a fish processing facility, after a filleting machine and before a pin-bone removal machine, connected to each via one or more conveyor belts or rollers, and over which the fillets of fish travel from one station or machine to another in the processing facility. It is further appreciated that the method and apparatus could be integrated into other equipment, such as a pin bone removal machine, wherein an existing component such as a rotating drum may be used as the electrode 315, and a conveyor belt or roller or other component associated therewith may be used as the grounding electrode 320.
Although the invention has been described and illustrated in the foregoing illustrative embodiments, it is understood that the present disclosure has been made only by way of example, and that numerous changes in the details of implementation of the invention can be made without departing from the spirit and scope of the invention, which is only limited by the claims that follow. Features of the disclosed embodiments can be combined and rearranged in various ways.
This application claims the benefit of U.S. Provisional Application No. 63/318,728, filed Mar. 10, 2022, the entire contents of which are hereby incorporated by reference herein.
| Number | Date | Country | |
|---|---|---|---|
| 63318728 | Mar 2022 | US |
