The invention is in the art of methods for opening and closing bi-fold doors with power lifts having reversible motor driven winches.
Agricultural, aviation, and commercial buildings have large side and end walls with openings to accommodate vehicles, equipment, aircraft and large machinery. Bi-fold doors hinged to side and end wall frames of the building are used to selectively open and close the openings. Bi-fold doors have upper and lower door panels hinged along adjacent sections with the upper panel hinged to the headers located above the openings. Manually operated winches have been used to open and close bi-fold doors. Winches driven with electric motors are also used to open and close bi-fold doors. The winches have cables, such as aircraft cable, and cylindrical drums which rotate to wind and unwind cables on and from the drums. The cables wind along the length of the drums which have longitudinal lengths to accommodate the cable turns. The upper ends of the cables are secured to the top of the upper door panel. The electric motors rotate the drums to wind the cables on the drums to open the bi-fold doors. When the drive of the electric motors is reversed, the cables are unwound from the drums to allow the bi-fold doors to move from the open positions to the closed positions. The bi-fold door opening and closing episodes occur at a constant speed determined by the speed of rotation of the winch drums. The cables require periodic adjustments and maintenance and are subject to wear which reduces their working life.
The invention is a method and apparatus for opening and closing a bi-fold door in a minimum of time without loss of headroom in the structure having side and end walls with an opening closed with a bi-fold door. The bi-fold door has upper and lower panels pivotally connected with hinges that allow the panels to be moved from a planar aligned closed position to a side-by-side open position. The upper panel is hinged to a header extended over the doorway. A plurality of door lift devices mounted on one panel are used to selectively open and close the bi-fold door. A power unit having a reversible constant speed drive motor operably connected to the door lift devices functions to operate the power lift devices. The power lift devices have elongated flexible webs having first and second ends. The first end of the web is connected to a shaft having a member for accommodating overlapping web windings. The shaft connected to the power unit rotates in one direction to wind the web around the member to articulate the bi-fold door from the closed position to the open folded position. The speed of the opening episode of the bi-fold door increases as the door elevates to the open folded position due to the increase in diameter of the overlapped web on the member. When the shaft is rotated in the direction opposite the one direction, the web unwinds from the member to allow the door to articulate back to its closed position. The speed of the closing episode of the bi-fold door decreases as the door moves to the closed position. The second end of the web is attached to an anchor mounted on the other panel of the bi-fold door. The anchor is provided with an appliance for adjusting the working length of the web so that the bi-fold door articulates to the full open and closed positions.
The preferred embodiment of the apparatus for opening and closing a bi-fold door has a plurality of door lift devices that operate to move the door from a generally vertical closed position to a generally horizontal open position. The bi-fold door has upper and lower panels having top and bottom horizontal frame members and sheathing attached to the frame members. Hinges attached to adjacent top and bottom frame members of the upper and lower panels allow the panels to pivot to locate the panels in side-by-side relationship when the door is in the open position. The top frame of the upper panel is pivotally connected to a header extended across the top of the doorway or opening in a wall of the structure, such as a building. A plurality of door lift devices mounted on the bottom frame member of the lower panel are laterally spaced along the length of the bottom frame member. A main drive shaft connected to the door lift devices concurrently transmits torque from a power unit to the door lift devices whereby the door lift devices act together to articulate the panels from their closed positions to the folded open position. The power unit is mounted on the lower panel. The power unit includes a constant speed reversible electric motor and a gear box coupling the motor to the shaft. Each of the door lift devices has a winch mounted on the bottom frame member of the lower panel. The winch has a shaft connected to the main drive shaft whereby the power unit operates the winch. A cylindrical member secured to the drive shaft is connected to an elongated linear, flat and flexible web, such as a nylon or polyester web having a width of 2 or 3 inches. The web has a first end loop connected to the shaft with web guide plates attached to the shaft adjacent opposite ends of the cylindrical member and a rigid member extended through the first end loop and secured to the guide plates. A cylindrical shield surrounds the guide plates and first end loop. The shield has a slot accommodating the web which extends upwardly to a roller unit secured to the top frame member of the upper panel. The web extends over a roller rotatably mounted on the roller unit and downwardly to an anchor mounted on a frame member of the upper panel. The anchor has a sleeve attached to the second end of the web. The sleeve is rotated to wind a portion of the web on the sleeve to adjust the working length of the web. In order to maintain tension on the web, a locking nut and thread member attached to the sleeve is used to hold the sleeve and second end of the web wound on the sleeve in an adjusted position. The working lengths and tension of all of the webs of the door lift devices are adjusted so that they act together to move the bi-fold door between its open and closed positions. The drive shaft is rotated in one direction by the drive unit to wind the web in overlapping relation on the cylindrical member to articulate the bi-fold door to the open position. During the door opening episode the opening speed of the door increases as a function of the increase in the diameter of the web wound on the cylindrical member. The closing speed of the door decreases as the web is unwound from the cylindrical member.
The door lifting devices with the webs are efficient, quiet, and relatively simple structures that have heavy duty and durable characteristics. There are less maintenance and adjustments of the door lifting devices as compared to prior manual and electric door opening systems. The webs are attractive in appearance and can be replaced with a minimum of time and labor.
Bi-fold doors are used in large and small buildings to conserve headroom and close relatively wide and high door openings. A bi-fold door 15 shown in
Bi-fold door 15 is selectively moved to its open and closed positions with door lift devices indicated generally at 28, 29, 30, and 31 spaced along the length of the door. Door lift devices 28-31 have elongated flexible webs 32, 33, 34 and 35 attached to anchors 36, 37, 38 and 39 on bottom frame 53 of panel 18 and winches 41, 42, 43 and 44. The webs 32-35 are elongated flexible, flat and substantially non-elastic members of plastic and fiber materials, such as Nylon and polyester webs. The width of each web is 2 to 6 inches. The size and width of the web can vary to accommodate the load of bi-fold door. Other types of materials can be used to make the webs. The number of door lift devices is selected according to the length, height, and weight of the bi-fold door. Large bi-fold doors can have more than four door lift devices. Small bi-fold doors can be opened and closed with two door lift devices. A drive shaft 46 coupled to each winch 41-44 is rotated with a power unit 47 to concurrently operate winches 41-44 to wind the web 32-35 on generally cylindrical members to open door 15 and allow the webs 32-35 to unwind from the cylindrical members to close door 15. Several power units can be used to operate winches 41-44 and additional winches driveably connected to shaft 46.
The door lift devices 28-31 are identical in structure and function. The details of lift device 31 shown in
As shown in
An arcuate shield 87 extended between support plates 72 and 73 encloses guide plates 79 and 81, member 77 and looped end of web 35. Shield 87 is a split cylindrical member that rides one the outer circular edges of plates 79 and 81. A central section of shield 87 has a longitudinal slot 88 for web 35 which extends upwardly to roller assembly 48 and downwardly from roller assembly 48 to anchor 39. Web 35 retains shield 87 aligned with plates 79 and 81 and limits rotation of shield 89.
As shown in
Winches 41-44 can be mounted on frame 20 of upper panel 18. The webs 32-35 can extend downwardly from the winches around roller units attached to frame 23 to anchors mounted on lower panel 19. A power unit 47 having a reversible electric motor 96 mounted on panel 18 turns a drive shaft 46 connected to the winches to concurrently operate the winches to open and close the bi-fold door 15. Returning to
As shown in
In use when bi-fold door 15 is in the closed position, as shown in
The door operator closes door 15 by actuating the down push button of switch 101. This reverses the drive of motor 96 whereby gear box 94 turns drive shaft 46 in a direction to unwind web 35 from member 77. This causes panels 18 and 19 to pivot relative to each other until they are aligned thereby closing door opening 17. The closing speed of door 15 decreases as the door moves down to the closed position due to the unwinding of web 35 from member 77.
A first modification of the bi-fold door 115 and door lift device for opening and closing the door is shown in
Bi-fold door 115 is selectively moved to open and closed positions with door lift devices spaced along the length of the door. A door lift device 131, shown in
Roller assembly 148, shown in
Bolts 154 and 156 extend through aligned holes in brackets 149 and 151 to retain sleeves 152 and 153 on the brackets 149 and 151. Sleeves 152 and 153 are free to rotate on bolts 154 and 156. As shown in
Anchor 139 has a pair of angle brackets 157 and 158 secured to door frame 159 with welds. A tubular sleeve 161 located between brackets 157 and 158 has one end 162 extended through a hole in bracket 158 and another end connected to a first nut 163. A threaded member 164 accommodating a second nut 166 and a washer 167 is threaded into first nut 163 to mount sleeve 161 on bracket 157. The middle of sleeve 161 has an elongated slot 168 having a length to accommodate web 135. As shown in
Returning to
In use when bi-fold door 115 is closed, as shown in
A second modification of the bi-fold door 215 and lift device for opening and closing the door is shown in
Bi-fold door 215 is selectively moved to open and closed positions with door lift devices spaced along the length of the door. A door lift device 231, shown in
Roller assembly 248, shown in
Anchor 239 has a pair of angle brackets 257 and 258 secured to door frame 223. A tubular sleeve 261 located between brackets 257 and 258 has one end attached to sleeve 261. The structure of anchor 239 is the same as anchor 139 shown in
Returning to
In use when bi-fold door 215 is closed, as shown in
While the invention has been described in connection with several embodiments thereof, it is understood by those skilled in the art that changes and arrangements of structures and materials may be made without departing from the scope of the invention.
This application is a division of U.S. patent application Ser. No. 09/314,529 filed May 19, 1999 now U.S. Pat. No. 6,199,617.
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Number | Date | Country | |
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20010007276 A1 | Jul 2001 | US |
Number | Date | Country | |
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Parent | 09314529 | May 1999 | US |
Child | 09783960 | US |