A basic refrigeration system comprises four components: a compressor, a refrigerant heat rejection heat exchanger, an expansion valve, and an evaporator. In the compressor, a refrigerant gas is compressed. Through the compression, the gas is heated. The heated gas flows through the refrigerant heat rejection heat exchanger, or gas cooler, which may be comprised of coils outside the refrigerated space. The coils provide a large surface area by which heat from the refrigerant is released to the air outside the refrigerated space. As heat is transferred from the refrigerant to the air, the refrigerant cools. The cooled refrigerant is then forced through an expansion valve, which has such a small opening that the refrigerant is transformed into a cold, fast-moving mist, evaporating as it travels through the evaporator, which is comprised of coils in the refrigerated space. As the cold mist evaporates, the refrigerant draws heat from the refrigerated space, thereby cooling the refrigerated space. The refrigerant passes out of the refrigerated space to the compressor, where the cycle starts again.
Refrigeration systems are closed systems that utilize pressure to operate. It is conceivable that undesirably or overly high pressures can develop, which affects the efficiency of the refrigeration system. Overly high pressures can also increase the risk of damage, as well as pose safety hazards, when pressures tax the structural integrity of system materials and construction.
As a pressure regulatory device, refrigeration systems are often equipped with one or more pressure relief valves to help prevent pressure from building too high. These valves are often piped to the compressor to relieve pressure by releasing pressurized refrigerant contained therein. Some refrigeration systems have pressure relief valves piped to a receiver, which acts as a reservoir for refrigerant.
Pressure relief valves can be single-use valves, which open to relieve pressure, and do not close afterward. Or they can be re-sealable valves, which open to relieve pressure, and then close to allow continued operation of the refrigeration system. Continuing operation of the refrigeration system is important, especially when the activation of a pressure relief valve might go unnoticed for some period of time, or when a repair is necessary but cannot be completed immediately.
Re-sealable valves, which are usually a spring-loaded type, are designed to release refrigerant from the refrigeration system when pressure in the system reaches or exceeds a predetermined level of high pressure. As the refrigerant is released, the pressure in the component of the refrigeration system to which the valve is piped is lowered. When the pressure lowers below the predetermined level, the spring-loaded valve is designed to close. For instance, a spring-loaded pressure relief valve has a seal, often an elastomere O-ring, that is forced to a sealed position by a spring. In the sealed position, the spring force presses a valve head against a valve seat, with the seal there between. As the pressure acting on the seal and valve head in the system becomes greater than the sum of the pressure exerted by the spring plus the pressure of the external atmosphere, the pressure inside the system depresses the spring, moving a valve head to press a seal to an open position, thereby creating an outlet for refrigerant inside the system. As the refrigerant exits and the pressure inside the system subsides to a level less than the sum of the external atmospheric pressure plus the spring force, then the spring is supposed to return to its full length and the pressure relief valve is supposed to reseal the refrigeration system.
Unfortunately, the re-sealable pressure relief valves often do not properly re-seal, meaning the seals do not properly re-seat to form tight seals. While the initial seating in one of these valves might satisfactorily seal the refrigeration system, multiple factors cause the seals to improperly seat during re-sealing, including but not limited to misalignment of the O-ring, microscopic fractures of the O-ring, and oil or debris collecting on the sealing surfaces. As a consequence of improper re-sealing, the refrigeration system continues to operate with an undetected leak, which causes an increasing loss of refrigerant and a decrease in operating efficiency.
An apparatus and a method are presented to indicate when a pressure relief valve has been activated. In one embodiment, the pressure relief valve activation indicator includes a covering disposed over at least a portion of a pressure relief valve outlet passage. At least a portion of the covering is displaceable by refrigerant flowing out the outlet passage so that the displacement of the covering indicates that the refrigerant has flowed out the outlet passage.
In another embodiment, a method of indicating the activation of a pressure relief valve is provided. The method includes covering at least a portion of an outlet passage of a pressure relief valve with a covering and then displacing at least a portion of the covering with a refrigerant flowing out the outlet passage.
In another embodiment, the pressure relief valve activation indicator includes a pressure relief valve with at least one outlet passage, a sensor, and a notification device in electromagnetic communication with the sensor.
In another embodiment, the method of indicating the activation of a pressure relief valve includes providing a pressure relief valve, attaching a sensor in signal communication with a notification device to a component of the pressure relief valve, activating the pressure relief valve, altering a signal transmitted by the sensor, and activating the notification device.
For a further understanding of the invention, reference will be made to the following detailed description of the invention which is to be read in connection with the accompanying drawings, where:
An indicator is presented to indicate when a pressure relief valve has been activated (i.e. set off to release refrigerant). The indicator works with existing pressure relief valves, including, but not limited to the one depicted in
In the chamber 24 at the inlet end 14, a valve head 28 has an annular groove 36. An O-ring seal 32 fits into and is held in place by the groove 36. A coiled spring 26 attaches to the valve head 28 on the opposite side from the groove 36. The spring 26 extends through the chamber 18 toward the outlet end 18. The spring 26 is compressed between a collar 34 at the outlet end and the valve head 28. In the sealed position depicted in
In operation, when a pressurized refrigerant passes through the inlet passage 16, it exerts a pressure on the valve head 28 and the O-ring seal 32 in opposition to the force exerted by the spring 26. When the force of the refrigerant exerted on the valve head 28 and the O-ring 32 is below the biasing force of spring 26, the O-ring 32 engages the valve seat 34, so that the relief valve remains closed as shown in
In conjunction with the pressure relief valves illustrated in
When the covering 52 is displaced, it can be blown off the pressure relief valve 10 completely, as depicted in
So that the covering 52 will be displaced when refrigerant is released through the relief valve 10, the covering 52 does not fit too tightly. The covering is held in place too tightly if the force exerted to remove the covering 52 does not exceed the force holding the covering 52 in place. On the other hand, the covering 52 is secured strongly enough to prevent it from being displaced accidentally. In order to prevent the covering 52 from being displaced accidentally, a temporary securing mechanism is employed on an internal surface of the sleeve 56. The securing mechanism may include, but not be limited to, a lip, a nudge, or another protrusion. The securing mechanism 60 illustrated in
Alternatively, the securing mechanism can semi-permanently attach at least a portion of the covering 52 to the pressure relief valve 10. For instance, between the securing mechanism 60 and the impact surface 54, the covering 52 can be perforated, or otherwise loosely connected to the rest of the covering 52, so that the securing mechanism 60 will secure its portion of the sleeve 56 in place, and allow the portion of the covering 52 containing the impact surface to tear or pull apart. The perforation can be placed on the impact surface 54 so that only a portion of the impact surface tears off. Also, the securing mechanism 60 can be positioned farther from the impact surface to provide more area to put the perforation.
When using such a securing mechanism, its securing force should be stronger than the pressure pushing against it from within the pressure relief valve 10. An adhesive, screw, bolt, latch, or another known fastening mechanism can be used in addition to the previously mentioned lip, nudge, or other protrusion. The securing mechanism 60 can still be removable by tool or hand, but not by activation of the pressure relief valve. Being removable by tool or hand enables the removal and replacement of the pressure relief valve activation indicator.
Alternatively, a material can be used, that easily tears under the force of the exiting refrigerant, without perforations. Paper, thin/weak fabrics, thin plastics, and thin rubbers are examples. A tear or other damage to the covering is a displacement that will indicate refrigerant has exited the refrigeration system through the pressure relief valve 10.
The protrusion can alternatively be placed in the valve body 12 of the relief valve 10. Furthermore, a depression 62, such as an annular groove, can be used in conjunction with the protrusion 60. If the protrusion 60 is placed in the covering 52, then the depression 62 can be placed in the body 12 of the relief valve 10 to catch the protrusion 60 and help secure the covering 52. Similarly, if the protrusion 60 is placed in the valve body 12, then the depression 62 can be placed in the covering 52.
As an alternate mechanism to secure the impact surface 54 until refrigerant exits the relief valve 10, an adhesive can be used. The adhesive can be used between the sleeve 56 and valve body 12. Otherwise, the covering 52 can be a form of tape or a patch, for instance, covering the rear outlet path and adhering only to the surface of the outlet end 18 that faces the impact surface 54.
When the pressure relief valve 10 releases refrigerant through the side outlet passages 42, as illustrated in
A ramp 84 can be positioned between the valve body 12 and the covering 82 in order to support the covering 82 and help secure the covering 82 while the side outlet passage remains dormant. The ramp 84 also helps guide the covering 82 when the covering 82 is displaced axially.
Both the covering 82 and the ramp 84 can encircle less than the full circumference of the valve body 12. The covering 82 can be secured radially to the valve body 12 by encircling it around a portion of the valve body 12 substantially more than half the circumference. Alternately, and particularly if the covering 82 encircles less than half the circumference of the valve body 12, then the ramp 84 can be connected to the valve body 12, and the covering 82 can be slidably connected to the ramp 84. Being slidably connected means the covering 82 is held in place through some interaction between features of the ramp 84 and covering 82 until refrigerant is released, after which time the connection is at least partially loosened so the covering 82 can slide along the ramp 84 axial to the elongate direction of the valve body 12. For instance, the ramp 84 might contain rails to which the covering 84 slidably connects so that the covering 84 can slide but can not lift off from the valve body 12. The rails 84 might narrow or otherwise provide more tension on the covering 82 to hold it in place, as the covering 82 slides into position. Again, a protrusion, possibly in combination with a depression, might suffice to secure the covering 82 in position until refrigerant is released.
In each of the embodiments depicted in
In conjunction with the pressure relief valves illustrated in
Furthermore, the electrical connection can be broken without breaking the electrical contact 102 so that the electrical connection resumes after the pressure relief valve 10 reseals. Breaking the electrical contact 102 is beneficial for generating a continuous indication that the pressure relief valve 10 has been activated, while breaking merely the electrical connection so it can be re-established is beneficial for deactivating the notification device 130 once the pressure relief valve 10 reseals. However, a logic circuit or controller can be configured to continue the activation indication even after the pressure relief valve 10 reseals, until the pressure relief valve 10 is checked by an operator to make sure it resealed properly.
The strain gauge 112 can be attached to the pressure relief valve 10 without using the covering 114, so that at least part of the strain gauge 112 is in the flow path and will be flexed during activation of the pressure relief valve 10. However, the covering 114 attaches to the otherwise loose end of the strain gauge 112 to help keep the strain gauge 112 from flexing before activation of the pressure relief valve 10. Alternatively, the strain gauge 112 or other similar sensor can be attached on the spring 26 or another moving part, so that when the spring 26 is compressed by refrigerant pressure, the strain gauge 112 bends or flexes, causing an alteration in the electrical signal it generates.
The strain gauge 112 can be in signal communication with a notification device 130, either directly, such as by means of wires 132, or indirectly through a logic circuit or processor (not shown). The notification device 130 can include, but is not limited to a computer, a controller, a display, or some other device capable of functioning as a sensory indicator, such as a light or audio generator. When the strain gauge 112 alters its transmitted signal, the notification device 130 is activated to indicate to a person that the pressure relief device 10 has released refrigerant.
As with the embodiments described with respect to
While the present invention has been particularly shown and described with reference to certain exemplary embodiments, it will be understood by one skilled in the art that various changes in detail may be effected therein without departing from the spirit and scope of the invention as defined by claims that can be supported by the written description and drawings. Further, where exemplary embodiments are described with reference to a certain number of elements it will be understood that the exemplary embodiments can be practiced utilizing either less than or more than the certain number of elements.
This application claims priority from, and incorporates by reference the entirety of, U.S. Provisional Patent Application Ser. No. 61/236,749, filed Aug. 25, 2009, and U.S. Provisional Patent Application Ser. No. 61/237,097, filed Aug. 26, 2009.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2010/046484 | 8/24/2010 | WO | 00 | 2/14/2012 |
Number | Date | Country | |
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61236749 | Aug 2009 | US | |
61237097 | Aug 2009 | US |