Method and apparatus to provide miniature formation fluid sample

Information

  • Patent Grant
  • 6557632
  • Patent Number
    6,557,632
  • Date Filed
    Thursday, March 15, 2001
    23 years ago
  • Date Issued
    Tuesday, May 6, 2003
    21 years ago
Abstract
An apparatus and method is given for evaluating a well fluid sub-sample at the well surface as the sample is transported to the well surface from a downhole wellbore location. The invention collects a formation fluid sample under pressure. The fluid sample is further pressurized with a traveling piston powered by the hydrostatic wellbore pressure. The pressurized formation fluid sample is contained under high pressure within a fixed volume chamber for retrieval to the well surface. Multiple collection tanks can be lowered into the wellbore during the same run to sample different zones with minimal rig time. A pair of valves in series along the supply/discharge conduit respective to each tank accommodates extraction of a field sample to verify the sample integrity while still on location. The tanks can be emptied at the well surface with an evacuation pressure so that the fluid sample pressure is maintained above a selected pressure at all times or transported to an analytical laboratory.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to the art of earth boring and the collection of formation fluid samples from a wellbore. More particularly, the invention relates to methods and apparatus for collecting a deep well formation sample and preserving the in situ constituency of the sample upon surface retrieval. Once the sample is retrieved, this invention describes methods and apparatus for isolating and extracting a sub-sample for a field determination of the quality of the primary sample without altering the primary sample composition.




2. Description of Related Art




Earth formation fluids in a hydrocarbon producing well typically comprise a mixture of oil, gas, and water. The pressure, temperature and volume of formation fluids control the phase relation of these constituents. In a subsurface formation, high well fluid pressures often contain gas within the oil above the bubble point pressure. When the pressure is reduced, as by raising an in situ captured sample of the formation fluid to the surface, the dissolved gaseous compounds separate from the liquid phase sample. The accurate measure of pressure, temperature, and formation fluid composition from a particular well affects the commercial interest in producing fluids available from the well. The data also provides information regarding procedures for maximizing the completion and production of the respective hydrocarbon reservoir.




Certain techniques analyze the well fluids downhole in the wellbore. U.S. Pat. No. 5,361,839 to Griffith et al. (1993) disclosed a transducer for generating an output representative of fluid sample characteristics downhole in a wellbore. U.S. Pat. No. 5,329,811 to Schultz et al. (1994) disclosed an apparatus and method for assessing pressure and volume data for a downhole well fluid sample.




Other techniques capture a well fluid sample for retrieval to the surface. U.S. Pat. No. 4,583,595 to Czenichow et al. (1986) disclosed a piston actuated mechanism for capturing a well fluid sample. U.S. Pat. No. 4,721,157 to Berzin (1988) disclosed a shifting valve sleeve for capturing a well fluid sample in a chamber. U.S. Pat. No. 4,766,955 to Petermann (1988) disclosed a piston engaged with a control valve for capturing a well fluid sample, and U.S. Pat. No. 4,903,765 to Zunkel (1990) disclosed a time delayed well fluid sampler. U.S. Pat. No. 5,009,100 to Gruber et al. (1991) disclosed a wireline sampler for collecting a well fluid sample from a selected wellbore depth, U.S. Pat. No. 5,240,072 to Schultz et al. (1993) disclosed a multiple sample annulus pressure responsive sampler for permitting well fluid sample collection at different time and depth intervals, and U.S. Pat. No. 5,322,120 to Be et al. (1994) disclosed an electrically actuated hydraulic system for collecting well fluid samples deep in a wellbore.




Downhole temperatures in a deep wellbore often exceed 300 degrees F. When a hot formation fluid sample is retrieved to the surface at 70 degrees F., for example, the resulting drop in temperature causes the formation fluid sample to contract. If the volume of the sample is unchanged, such contraction substantially reduces the sample pressure. A pressure drop changes the in situ formation fluid parameters thereby inducing phase separation between liquids and dissolved gases within the formation fluid sample, for example. As another example, dramatic pressure changes in a formation sample may precipitate dissolved solids such as waxes and asphaltines. These types of phase separation represents significant and irreversible changes in the formation fluid characteristics, and reduces the ability to evaluate the actual properties of the formation fluid.




To overcome this limitation, various techniques have been developed to maintain pressure of the formation fluid sample. U.S. Pat. No. 5,337,822 to Massie et al. (1994) teaches the concept of pressurizing a formation fluid sample with a hydraulically driven piston powered by a high pressure gas. Similarly, U.S. Pat. No. 5,662,166 to Shammai (1997) teaches the use of a pressurized gas to charge the formation fluid sample. U.S. Pat. Nos. 5,303,775 (1994) and U.S. Pat. No. 5,377,755 (1995) to Michaels et al. disclose a bi-directional, positive displacement pump for increasing the formation fluid sample pressure above the bubble point so that subsequent cooling does not reduce the fluid pressure below the bubble point.




More recently, U.S. patent application Ser. No. 09/648,410 by Paul A. Reinhardt, filed Aug. 25, 2000, has disclosed a multiple tank sample extraction system in which each sample tank in a magazine carrier has a two stage piston chamber by which the in situ wellbore pressure of a deep well fluid within a sample retrieval chamber is amplified to overcome the contraction consequences of removing a sample of deepwell fluid to the earth surface. At the interface of the apparatus where each of several independently removable tanks is severed from a common charging magazine, a small quantity of high pressure formation fluid is isolated in a sample transfer conduit between a magazine distribution valve and a tank closure valve. Although both valves are closed when an individual tank is removed from its respective magazine alcove, this small quantity of fluid is vented to the atmosphere as a preparatory step to severance of the tank from the magazine for individual transport and sample testing.




Although the quantity of this atmospherically vented fluid is small, it is important to observe the nature and quality of the vented fluid as a qualitative clue to the fluid within the main body of the sample chamber. Notwithstanding extreme care in downhole sampling procedures, it is still possible for the wireline magazine to return with contaminated samples in one or more tanks. Such contamination may take the form, for example, of water seepage from other strata, mud cake deposited against the borehole wall or wellbore drilling fluid. Filtrate from oil based drilling mud is especially a problem.




Samples must be representative of fluid in the formation and consequently must be substantially free of contaminates from drilling operations. In particular, samples need to contain less than a few percent of filtrate from an oil base mud for that sample to be representative of the formation fluid. Usually, 10% contamination in a sample is too much for a reliable pressure/volume/temperature analysis. Acquisition of a formation fluid sample this pure and greater is difficult to obtain. Moreover, it is essential to know the relative contamination in a sample to a reasonable degree of certainty at the time the sample is extracted. The physical and intellectual effort committed to extracting a deepwell sample is of such magnitude that repetition of the effort is to be avoided if possible. Consequently, it is desirable to obtain a small sub-sample of the recovered fluids to determine whether or not the contamination level is sufficiently low to warrant laboratory analysis. It is imperative that this sub-sample be extracted without altering the physical properties of the primary sample reserved for a more expansive laboratory analysis.




It is an object of the present invention, therefore, to controllably secure a portion of the transfer conduit fluid for the purpose of field analysis. Also an object of the present invention is provision of means to evaluate the nature of a fluid sample confined within a high pressure tank chamber without risking the integrity of the sample composition.




SUMMARY OF THE INVENTION




These and other objects of the present invention as will become apparent from the following description of the preferred embodiments are accomplished by a deep well sampling system that is capable of isolating the last portion of sample fluid that is collected into a sample chamber. The sampling system extracts formation fluid directly from the desired formation through a probe that is pressed into the borehole sidewall. This formation fluid is pumped by a downhole equipment pump dedicated to the wellbore equipment along a pump discharge conduit and through a distribution valve or valves. The distribution valve is controlled to direct the flow of pumped fluid drawn from the borehole sidewall into a selected tank or into the wellbore. In a preferred embodiment, each of the tanks may be selectively separated from the magazine for reduced transport weight and handling bulk.




From the distribution valve, the pumped fluid flow is directed along respective supply/discharge conduits having at least two valves between the distribution valve and a respective sample receiving chamber. Significantly, the two valves are positioned along a respective supply/discharge conduit so that the conduit volume between the two valves is greater than the conduit volume between the distribution valve and the outermost of the two valves. Additionally, the conduit volume between the two valves should be about 1% to about 1.5% of the sample chamber volume or more.




A representative embodiment of the invention includes sample tanks having a compound piston within a tank housing interior. The compound piston defines the fluid sample chamber wherein the piston is moveable within the housing interior to selectively change the fluid sample chamber volume. The compound piston comprises an outer sleeve and an inner sleeve. The inner sleeve is moveable relative to the outer sleeve and both are moveable relative to the housing. However, movement of the inner sleeve relative to the outer sleeve is unidirectional. Both sleeves are displaced toward the lower head end by filling the sample collection chamber with formation fluid. A piston face portion of the outer sleeve includes a fluid transfer conduit that is flow controlled by a normally closed valve. The valve is opened by physical engagement with the lower head end of the tank housing. The lower head end of the housing includes a conduit that may be opened directly to the wellbore fluid via a valve in the magazine body that is controlled from the surface. Consequently, when the outer sleeve piston valve is opened by engagement with the lower housing head, wellbore fluid at wellbore pressure is admitted through the outer sleeve piston into an inner chamber. Wellbore pressure in the inner chamber displaces the inner sleeve relative to the outer sleeve whereby the solid structure of the inner sleeve cylinder edge is forced into the high pressure liquid sample chamber. Since the high pressure liquid sample chamber is a completely filled liquid volume, the inner sleeve cylinder edge penetrates the sample chamber only by compression of the liquid.




When the magazine and all tanks are returned to the surface, each tank is separated from the magazine for either shipment to an analysis laboratory or for immediate sample analysis. Because the fluid samples always contain some percentage of filtrate (contamination), it is important to assess the level of contamination without altering the sample volume within the sample chamber and before incurring the expense of laboratory analysis. Often, contamination of less than 10% is acceptable. Under certain conditions, however, a sample may have over 30% contamination and that is usually unacceptable.




For separation of a tank from the magazine, the outer conduit valve is closed. Supply/discharge conduit fluid between the distribution valve in the tank magazine and the outer conduit valve is vented through the wellbore fluid valve in the magazine. Various methods may be employed to investigate or retrieve the sub-sample for sample quality or contamination level. For example, a sight glass or optical port may be employed in the sub-sample conduit to visually or optically determine the sample quality. Other methods may include transfer of the sample into a controlled environment for analysis.




When the tank is free of the magazine, a low pressure receiver tank may be secured to the supply/discharge conduit nipple that serves as the connective interface between the tank and the magazine. With the tank supply/discharge conduit valve most proximate of the high pressure tank chamber closed, the outer valve is opened to release the formation fluid trapped between the two conduit valves into the low pressure receiver where it may be field examined. From such field examination, it may be determined whether the sample is excessively contaminated by wellbore water, oil, mud cake, drilling fluid or oil filtrate from oil based drilling mud.




After the field sample is extracted, the outer conduit valve is again closed and the tank disposed for completion of the laboratory analysis.











BRIEF DESCRIPTION OF THE DRAWINGS




The advantages and further aspects of the invention will be readily appreciated by those of ordinary skill in the art as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:





FIG. 1

is a schematic earth section illustrating the invention operating environment;





FIG. 2

is a schematic of the invention in operative assembly with cooperatively supporting tools;





FIG. 3

is a schematic of a representative formation fluid extraction and delivery system;





FIG. 4

is an isometric view of a sampling tank magazine;





FIG. 5

is an isometric view of an isolated sampling tank;





FIG. 6

is an axial section view of a pressure amplification sampling tank;





FIG. 7

is a schematic of the present invention;





FIG. 8

is a sectioned detail of the invention;





FIG. 9

is a sectioned detail of the invention in partial combination with the magazine control valves.











DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

schematically represents a cross-section of earth


10


along the length of a wellbore penetration


11


. Usually, the wellbore will be at least partially filled with a mixture of liquids including water, water and oil mixtures, drilling fluid, and formation fluids that are indigenous to the earth formations penetrated by the wellbore. Hereinafter, such fluid mixtures are referred to as “wellbore fluids”. The term “formation fluid” hereinafter refers to a specific formation fluid exclusive of any substantial mixture or contamination by fluids not naturally present in the specific formation. Although it is a theoretical world objective to obtain samples of formation fluid free of wellbore fluid, the actual world reality is that most formation fluid samples will be contaminated to some degree. Hence, one objective of the present invention is to evaluate that level of contamination.




Suspended within the wellbore


11


at the bottom end of a wireline


12


is a formation fluid sampling tool


20


. The wireline


12


is often carried over a pulley


13


supported by a derrick


14


. Wireline deployment and retrieval is performed by a powered winch carried by a service truck


15


, for example.




Pursuant to the present invention, a preferred embodiment of a sampling tool


20


is schematically illustrated by FIG.


2


. Preferably, such sampling tools are a serial assembly of several tool segments that are joined end-to-end by the threaded sleeves of mutual compression unions


23


. An assembly of tool segments appropriate for the present invention may include a hydraulic power unit


21


and a formation fluid extractor


22


. Below the extractor


22


, a large displacement volume motor/pump unit


24


is provided for line purging. Below the large volume pump is a similar motor/pump unit


25


having a smaller displacement volume that is quantitatively monitored as described more expansively with respect to FIG.


3


. Ordinarily, one or more tank magazine sections


26


are assembled below the small volume pump. Each magazine section


26


may have one, two, three or more fluid sample tanks


30


.




The formation fluid extractor


22


comprises an extensible suction probe


27


that is opposed by borewall pistons


28


. Both, the suction probe


27


and the opposing pistons


28


are hydraulically extensible to firmly engage the suction probe with the wellbore walls. Construction and operational details of the fluid extraction tool


22


are more expansively described by U.S. Pat. No. 5,303,775, the specification of which is incorporated herewith by reference.




Operation of the tool may, for example, be powered by electricity delivered from the service truck


15


along the wireline


12


to the hydraulic power supply unit


21


. Other tool powering systems may include a drill string tool support having a mud driven downhole generator and using the mud column for data transmission.




With respect to

FIG. 3

, the constituency of the hydraulic power supply unit


21


comprises an A.C. or D.C. motor


32


coupled to drive a positive displacement, hydraulic power pump


34


. The hydraulic power pump energizes a closed loop hydraulic circuit


36


. The hydraulic circuit is controlled, by solenoid actuated valves


47


, for example, to drive the motor section


42


of an integrated, positive displacement, pump/motor unit


25


. The pump portion


44


of the pump/motor unit


25


is monitored by means such as a rod position sensor


46


, for example, to report the pump displacement volume at any position of the rod. Formation fluid drawn through the suction probe


27


, is directed by a solenoid controlled valve


48


to alternate chambers of the pump


44


and to a remotely controlled tank distributor


49


. By this route, sample volumes of selected formation fluid are extracted directly from respective in situ formations and delivered to designated sample chambers among the several sample tank tools


30


.




As sub-steps in the formation fluid extraction procedure of the present invention, the large volume motor/pump unit


24


is employed to purge the formation fluid flow lines between the suction probe


27


and the small volume pump


25


. Otherwise, the motor/pump unit


24


may be substantially the same as motor/pump unit


25


except for the preference that the pump of unit


24


have a greater displacement volume capacity per stroke.




A representative magazine section


26


is illustrated by

FIG. 4

to include a fluted cylinder


50


. Preferably, the cylinder


50


is fabricated to accommodate three to six tanks


30


. Each tank


30


is operatively loaded into a respective alcove


52


with a bayonet-stab fit. Two or more cylinders


50


are joined by an internally threaded sleeve


23


that is axially secured to the opposite end of a second cylinder. The sleeve


23


is turned upon the external threads of a mating joint boss


53


to draw the boss into a compression sealed juncture therebetween whereby the fluid flow conduits


54


drilled into the end of each boss


53


are continuously sealed across the joint.





FIGS. 5 and 6

illustrate each tank


30


as comprising a cylindrical pressure housing


60


that is delineated at opposite ends by cylinder headwalls


63


and


64


. The bottom-end headwall


63


comprises a valve sub-assembly having a socket boss and a fluid conduit nipple


66


projecting axially therefrom. A conduit


68


within the nipple


66


is selectively connected by a respective conduit not shown to the tank distributor valve


49


and, ultimately, to the suction probe


27


of the formation fluid extractor


22


. With respect to

FIG. 9

, a remotely controlled purge valve


102


within the body of the magazine


30


selectively connects the nipple conduit


68


with the wellbore fluid environment, or, alternatively, connects the conduit


70


in the top-end headwall


64


to the wellbore fluid environment.




As shown by

FIGS. 8 and 9

, within the valve sub-assembly


63


is a supply/discharge flow path extension


74


from the nipple conduit


68


to an outer valve


75


. The supply/discharge flow path continues serially from the outer valve


75


with an intermediate conduit


78


to an inner valve


76


. From the inner valve


76


, the supply/discharge conduit continues with an inner conduit


104


into the primary sample chamber


95


. Both valves


75


and


76


are capable of complete flow blockage of the supply/discharge conduit. Accordingly, the conduit


68


connects to the outer valve


75


on the downstream side of the valve seat. Intermediate conduit


78


connects to the outer valve


75


on the upstream side of the valve seat and on the downstream side of the inner valve


76


seat. Inner conduit


104


connects to the inner valve


76


upstream of the valve seat. The valves


75


and


76


are positioned so that the volume


78


between the inner and the outer valve is greater than the volume between the distribution valve


49


and the outer valve


75


in the tank. Additionally, the conduit intermediate volume is preferably about 1% to about 1.5% of the sample chamber volume. The magnitude of the sub-sample volume is a very important element of the sample in situ qualities as well as the size of the sample to make an adequate conclusion. Representatively, the volume of sample chamber


95


may be in the order of 400 to 1000 CC.




Although the operating nature of valves


75


and


76


is preferably manual, it should be understood that many types of remotely actuated valves may also be used for this purpose. In particular, valves


75


and


76


may be electrically powered solenoid valves or fluid driven motor valves.




Referring again to the axial half-section of

FIG. 6

, the pressure housing top-end headwall comprises a sub


64


having a wellbore fluid inlet conduit


70


that connects the interior bore


80


of the pressure housing


60


with a threaded tubing nipple socket


72


. The conduit


70


is a fluid flow path between the interior bore


80


and the in situ wellbore environment that is remotely controlled by the magazine purge valve


102


.




Within the interior bore


80


of the pressure housing


60


is a traveling trap sub-assembly


82


that comprises the coaxial assembly of an inner traveling/locking sleeve


86


within an outer traveling sleeve


84


extending from a piston wall


85


. Unitized with the outer traveling sleeve


84


by a retaining bolt through the piston wall


85


, is a locking piston rod


90


. A fluid channel


92


along the length of the rod


90


openly communicates the inner face of a floating piston


94


with the open well bore conduit


70


. The floating piston


94


is axially confined within the inner bore of the inner traveling/locking sleeve


86


by a retaining ring. A mixing ball


99


is placed within the sample (formation fluid) receiving chamber


95


that is geometrically defined as that variable volume within the interior bore


80


of pressure housing


60


between the valve sub-assembly and the end area of the traveling trap sub-assembly


82


.




A body lock ring


100


having internal and external barb rings selectively connects the rod


90


to the inner traveling/locking sleeve


86


. The selective connection of the barbed lock ring


100


permits the sleeve


86


to move coaxially along the rod


90


from the piston


84


but prohibits any reversal of that movement.




Another construction detail of the inner traveling/locking sleeve


86


is the sealed partition


122


between the opposite ends of the sleeve


86


. The chamber


124


created between the partition


122


and the piston head


106


of the rod


90


is sealed with the atmospheric pressure present in the chamber at the time of assembly.




The body lock ring


100


between the locking piston rod


90


and the inner bore wall of the inner traveling/locking sleeve


86


above the partition


122


does not provide a fluid pressure barrier. Consequently, the chamber


126


between the partition


122


and the body lock ring


100


functions at the same fluid pressure as the wellbore fluid flood chamber


120


when the flood valve


110


is opened.




Still with respect to

FIG. 6

, the base of the floating piston wall


84


includes a flood valve


110


having a pintle


112


biased by a spring against a seal seat. The pintle


112


includes a stem that projects beyond the end plane of the piston wall


85


. When the end plane of the piston wall


85


is pressed against the inner face of the top sub


64


, the pintle


112


is displaced from engagement with the seal seat to admit wellbore fluid into the flood chamber


120


. The flood chamber


120


is geometrically defined as the variable volume bounded by the annular space between the outer perimeter of the rod


90


and the inner bore


85


of the outer traveling sleeve


84


.




Operational




Sanitation of the sample tank chambers, conduits and other vessels to remove the presence of all contaminating substances coming into contact with a formation sample cannot be overemphasized. Typically, all internal components should be cleaned with a solvent such as toluene to remove hydrocarbon residue. Preparation of the sample tanks


30


prior to downhole deployment includes the opening of the valves


74


and


75


. Under the power and control of instrumentation carried by the service truck


15


, the sampling tool is located downhole at the desired sample acquisition location. When located, the hydraulic power unit


21


is engaged by remote control from the service truck


15


. Hydraulic power from the unit


21


is directed to the formation fluid extractor unit


22


for borewall engagement of the formation fluid suction probe


27


and the borewall piston feet


28


. Once engaged, the suction probe


27


provides an isolated, direct fluid flow channel for extracting formation fluid. Such formation fluid flow into the suction probe


27


is first induced by the suction of large volume pump


24


, which is driven by the hydraulic power unit


21


. Initially, however, a small volume is drawn for a pressure test to confirm that probe


27


is engaged with the borehole wall. With the purge valve


102


set to direct the formation fluid flow from the large volume pump into the wellbore, the large volume pump


24


is operated for a predetermined period of time to flush contaminated wellbore fluids from the sample distribution conduits with a flow of formation fluid drawn through suction probe


27


. When the predetermined line flushing interval has concluded, hydraulic power may be switched from the large volume pump


24


to the small volume piston pump


25


and the purge valve


102


is switched to connect the conduit


70


in the top-end headwall with the wellbore. Referring to

FIG. 3

, formation fluid drawn from the suction probe


27


by the pump


25


is shuttled by a conduit control system such as is represented by 4-way valve


48


into successively opposite chambers


44


. Simultaneously, the valve


48


directs discharge from the chambers


44


to a valve manifold


49


, which may be a series of valve sets


102


and


49


as shown by

FIG. 9

, for example, which further directs the formation fluid onto the desired sample tank


30


.




Formation fluid enters the tank


30


through the nipple conduit


68


and is routed along the flow paths


74


,


78


and


104


into the sample receiving chamber


95


. Pressure of the pumped formation fluid in the receiving chamber


95


displaces both, the outer traveling sleeve


84


and the inner traveling/locking sleeve


86


, against the standing wellbore pressure in the interior bore


80


of pressure housing


60


. When the sample receiving chamber


95


is full, the base plane of the outer traveling sleeve piston wall


85


will engage the inside face of the top sub


64


. Thereby, the stem of valve pintle


112


is axially displaced to open the flood valve


110


. Internal conduits within the outer traveling sleeve


84


direct wellbore fluid from the seat of valve


110


into the flood chamber


120


. The wellbore pressure in the flood chamber


120


bears against the inner traveling/locking sleeve


86


over the cross-sectional area of the flood chamber


120


annulus.




Opposing the flood chamber force on the traveling/locking sleeve


86


are two pressure sources. One source is the formation fluid pressure in the sample chamber


95


bearing on the annular end section of the traveling/locking sleeve


86


as was provided by the small volume pump unit


25


. The other pressure opposing the flood chamber pressure is the closed atmosphere chamber


124


acting on the area of the annular partition


122


. Initially, the force balance on the traveling/locking sleeve


86


favors the flood chamber side to press the annular end of the sleeve


86


into the sample chamber


95


. Since the liquid formation fluid is substantially incompressible, intrusion of the solid structure of the sleeve


86


annulus into the sample chamber volume exponentially increases the pressure in the sample chamber until a final force equilibrium is achieved. Nevertheless, at the pressures of this environment, measurable liquid compression may be achieved.




This axial movement of the inner traveling/locking sleeve


86


relative to the outer sleeve


84


also translates to the piston rod


90


, which is secured to the outer sleeve


84


via the retaining bolt through piston wall


85


. Consequently, the sleeve


86


partition


122


is displaced toward the piston head


106


to compress the gaseous atmosphere of chamber


124


thereby adding to the equilibrium forces.




Due to the internal and external barb rings respective to the body lock ring


100


, movement of the piston


90


relative to the inner traveling sleeve


86


is rectified to maintain this volumetric invasion of the structure


86


into the sample chamber volume.




By compressing the volume of the formation fluid sample, the fluid sample pressure is greatly above the wellbore pressure but lower than the safe working pressure of the chamber. Although this greatly increased in situ pressure declines when the confined formation sample is removed from the wellbore, the operative components may be designed so at surface selected overpressures when and where the collected formation sample is removed from the well, the sample pressure does not decline below the bubble point of dissolved gas. Movement of the inner traveling/locking sleeve


86


further compresses the collected formation fluid sample above the boost capability of the pump


25


. Such compression continues until the desired boost ratio is accomplished.




For example, a down hole fluid sample can have a hydrostatic wellbore pressure of 10,000 psi. The typical compressibility for such a fluid is 5×10


−6


so that a volume decrease of only eight percent would raise the fluid sample pressure by 16,000 psi to 26,000 psi, for a boost ratio of 2.6 to 1.0. When the magazine section


26


and the collected formation fluid sample is raised to the surface of wellbore


11


, the formation fluid sample temperature will cool, thereby returning the formation fluid sample pressure toward the original pressure of 10,000 psi. If the downhole fluid temperature is 270° F. and the wellbore


11


surface temperature is 70° F., the resulting 200° F. drop in temperature will lower the fluid sample pressure by approximately 15,300 psi in a fixed volume, thereby resulting in a surface fluid sample pressure of approximately 10,700 psi.




To hold the volume of fluid sample chamber


95


constant as the magazine


26


is removed from the wellbore


11


, inner traveling/locking sleeve


86


is fixed relative to outer traveling sleeve


84


during retrieval of the magazine


26


. The invention accomplishes the fixed relationship by means of the body lock ring


100


. This mechanism permits additional boost to be added to the formation fluid sample pressure within the sample chamber


95


as a proportionality of the in situ wellbore pressure. For example, the magazine section


26


may subsequently be lowered to additional depths within a wellbore


11


where the hydrostatic pressure is greater than a prior sample extraction. The hydrostatic wellbore pressure increase is transmitted through flood valve


112


into flood chamber


120


to further move the inner traveling/locking sleeve


86


and to further compress the formation fluid sample within the sample chamber


95


to a greater pressure. Such pressure boost can be accomplished quickly and magazine


26


removed to the surface of wellbore


11


before a significant amount of heat from the additional wellbore depth is transferred to the previously collected formation fluid sample.




At the surface of wellbore


11


, the outer valve


75


of the two valves


75


and


76


is closed to trap the formation fluid sample within the chamber


95


. While still connected with the magazine


26


, and the inner valve


76


open, the purge valve


102


is switched to vent the nipple conduit


68


outside of the outer valve


75


. The tank


30


may thereafter be safely removed from its respective alcove


52


in the magazine


26


.




With the tank


30


isolated from the magazine


26


, and the inner valve


76


open, the tank


30


is heated and agitated to restore homogeneity to the fluid in conduits


104


and


78


with the fluid in sample chamber


95


. Thereafter, the valve


76


is closed and a receiving tank, not shown, may be connected to the nipple


66


. By closing the inner valve


76


, the enclosed spacial volume is reduced by the intrusion of the valve pintle element. Such spacial volume reduction increases the pressure of the sub-sample in the conduit


78


. The receiver tank includes a compensation piston to accommodate the volume change and maintain the in situ sample qualities. The outer valve


75


is then opened to discharge wellbore fluid trapped in the conduit


78


between the valves


75


and


76


. This small volume fluid sample captured in the receiving tank, may provide operators with an indication of the contamination level of the fluid actually trapped in the sample chamber


95


. Mud filtrate, wellbore water, mud cake, drilling fluid and other contaminants are readily discerned from this fluid sample. If contamination is excessive, it is known immediately, while all sampling equipment is on the well site, that another sample acquisition procedure may be undertaken.




Although the invention has been described in terms of certain preferred embodiments, it will become apparent to those of ordinary skill in the art that modifications and improvements can be made to the inventive concepts herein without departing form the scope of the invention. The embodiments shown herein are merely illustrative of the inventive concepts and should not be interpreted as limiting the scope of the invention.



Claims
  • 1. An apparatus for isolating a sub-sample of earth formation fluid, said apparatus comprising:(a) a high pressure fluid receiving chamber; (b) a conduit for both receiving and discharging the formation fluid into and from said chamber; and, (c) at least two valves in said conduit delineating an intermediate volume within said conduit whereby a sub-sample of formation fluid may be extracted from said intermediate volume without substantially disturbing the constituency of formation fluid in said receiving chamber.
  • 2. An apparatus as described by claim 1 wherein said receiving chamber and conduit are structurally combined within an independent housing member.
  • 3. An apparatus as described by claim 2 wherein said receiving chamber comprises variable volume structure.
  • 4. An apparatus as described by claim 1 wherein said intermediate volume is about 1% of the volume of said receiving chamber or greater.
  • 5. An apparatus for recovering a high pressure sample of earth formation fluid, said apparatus comprising a formation fluid extraction tool, a formation sample receiving tank and a pump for transfer of said sample from said extraction tool into said tank, said receiving tank having a sample receiving chamber and a conduit for both transfer of the formation fluid from said pump into said receiving chamber and for discharging the formation fluid from said chamber, said conduit having a plurality of valves for selectively closing and opening the flow continuity of said conduit.
  • 6. An apparatus as described by claim 5 having a first remotely controlled valve in said conduit.
  • 7. An apparatus as described by claim 6 having a second remotely controlled valve to vent said conduit.
  • 8. An apparatus as described by claim 5 wherein a plurality of said tanks are operatively combined in a magazine, each tank of said plurality being separable from said magazine and at least two of said valves being separable from said magazine with each of said tanks.
  • 9. An apparatus as described by claim 8 having a first remotely controlled valve in said conduit secured within said magazine independent of said tanks.
  • 10. An apparatus as described by claim 9 having a second remotely controlled valve in said conduit secured within said magazine independent of said tanks for selectively venting fluid pressure from said conduit.
  • 11. An apparatus as described by claim 5 comprising at least two valves in said conduit dividing said conduit into at least three segments between said pump and the sample receiving chamber.
  • 12. An apparatus as described by claim 11 wherein an intermediate segment of said conduit between said two valves comprises a volume of about 1% of the volume of said sample receiving chamber or greater.
  • 13. An apparatus as described by claim 11 wherein a first segment of said conduit is connected to a first side of a first valve seat, a second segment of said conduit is connected to a second side of the first valve seat, the second segment of said conduit being connected to a first side of a second valve seat and a third segment of said conduit connected to a second side of the second valve seat.
  • 14. A method for extracting a sub-sample of high pressure well formation fluid comprising the steps of:(a) within a well bore, charging a variable volume chamber with a highly pressurized quantity of formation fluid through a conduit having a pair of valves positioned therein to delineate an intermediate portion of said conduit between said valves; (b) raising said variable volume chamber to the surface; (c) closing a first of said valves; (d) blending fluid in said intermediate portion with fluid in said chamber; (e) closing a second of said valves; (f) aligning said conduit with an analysis receptacle; and, (g) opening said first valve to deposit a sub-sample portion of formation fluid in said intermediate portion of said conduit into said analysis receptacle.
  • 15. A method as described by claim 14 wherein the volume of said sub-sample is about 1.0% of the volume of said variable volume chamber or greater.
  • 16. A method of recovering a high pressure sample of earth formation fluid said method comprising the steps of:(a) extracting a sample of the formation fluid; (b) pumping said sample through a supply/discharge conduit into a sample receiving tank, said conduit having first and second valves therein for delineating a miniature sample of the formation fluid therebetween; (c) raising said tank to the earth's surface; (d) closing said first valve; (e) blending the sample in said tank with said miniature sample; (f) closing said second valve; (g) opening said first valve to release said miniature sample of formation fluid; and, (h) analyzing said released miniature sample for contaminants.
  • 17. A method as described by claim 16 wherein a remotely controlled valve in said conduit between a pump and said first valve is opened after said second valve is closed.
  • 18. A method as described by claim 16 wherein the volume of said miniature sample is about 1% of the volume of said sample receiving tank or greater.
  • 19. A method of recovering a high pressure sample of earth formation fluid comprising the steps of:(a) providing a formation fluid sample receiving vessel having a sample charging conduit, the flow continuity of a sample of formation fluid into said receiving vessel along said charging conduit being selectively terminated by at least two serially aligned valves therein; (b) placing said vessel in a wellbore; (c) charging said vessel in situ of said wellbore with a quantity of the formation fluid; (d) removing said vessel from said wellbore; (e) closing a first of said charging conduit valves most distal from said vessel and opening a second of said charging conduit valves most proximate of said vessel; (f) agitating said sample within said vessel; and, (g) closing said second valve followed by opening said first valve to release the formation fluid in said conduit between said valves.
  • 20. A method as described by claim 19 wherein the pressure of the formation fluid charged into said vessel is increased above the in situ pressure prior to removing said vessel from said wellbore.
  • 21. A method as described by claim 20 wherein the pressure of the formation fluid in said vessel is increased by a mechanical reduction of the vessel volume.
  • 22. A method as described by claim 19 wherein said sample is also heated within said vessel prior to closing said second valve.
  • 23. A method as described by claim 19 wherein the volume of the formation fluid in said conduit between said valve is about 1% of the volume of said formation fluid or greater.
US Referenced Citations (13)
Number Name Date Kind
4665983 Ringgenberg May 1987 A
4856585 White et al. Aug 1989 A
4903765 Zunkel Feb 1990 A
4915171 McMahan Apr 1990 A
5058674 Schultz et al. Oct 1991 A
5303775 Michaels et al. Apr 1994 A
5377755 Michaels et al. Jan 1995 A
5549162 Moody et al. Aug 1996 A
5662166 Shammai Sep 1997 A
5901788 Brown et al. May 1999 A
6192984 Schultz Feb 2001 B1
6216782 Skinner Apr 2001 B1
20020060067 Bolze et al. May 2002 A1