Information
-
Patent Grant
-
6588501
-
Patent Number
6,588,501
-
Date Filed
Friday, September 27, 200222 years ago
-
Date Issued
Tuesday, July 8, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Bagnell; David
- Jones; Robert D.
Agents
- Christie, Parker & Hale, LLP
-
CPC
-
US Classifications
Field of Search
US
- 166 311
- 166 367
- 166 7515
- 166 310
- 175 205
- 175 206
-
International Classifications
-
Abstract
A pumping system for injecting buoyant spheres into an oil or gas well having a feeder containing a plurality of buoyant spheres; and a sphere pump in proximity to the feeder, having first and second rotatable wheels, wherein the first wheel has a plurality of notches and the second wheel has a corresponding plurality of notches, such that during rotation of the wheels the first and second wheel notches temporarily combine to form a plurality of pockets, wherein each pocket receives then ejects one of the plurality of buoyant spheres from the feeder during rotation of the first and second wheels.
Description
FIELD OF THE INVENTION
The present invention relates generally to sub-sea oil and gas wells. More particularly, the present invention relates to a pump for reducing the density of a drilling fluid in sub-sea oil and gas wells.
BACKGROUND OF THE INVENTION
When drilling sub-sea oil and gas wells, typically a hollow cylindrical tube (commonly referred to as a riser) is inserted into the ocean from the ocean surface to the ocean floor. A string of drill pipe as well as drilling fluid (commonly referred to as drilling mud, or mud) may be placed within the hollow portion of the cylindrical tube. This column of fluid is commonly referred to as the mud column. Generally, the density of the drilling mud is up to 50% greater than the density of the seawater.
At deep water levels, the pressure exerted by the drilling mud on the ocean floor is significantly greater than the pressure exerted by the seawater on the ocean floor. This higher drilling mud pressure can fracture the well bore extending below the ocean surface. If this happens, the drilling has to stop until the well is sealed, typically by use of casings. For deepwater wells, it is not unusual to run out of casing strings because each subsequent casing string has to be run inside the previous casing string.
Various methods have been produced to solve this problem, including installing pumps on the ocean floor to pump the drilling mud to the ocean surface, thereby reducing its apparent pressure. Another method involves decreasing the drilling mud density by injecting lighter materials into the mud column thereby creating a mixture that has a lighter density than the drilling mud. Buoyant spheres have been advantageously used for this method because they can be easily manufactured from high strength, low density materials that can withstand high pressures while also decreasing the drilling mud density.
In order to be effective, the spheres need to be pumped down to the a lower end of the mud column, near the drilling surface on the ocean floor, and injected into the mud column. However, conventional pumps cannot supply the amount of force necessary to pump relatively large spheres to the ocean floor. As a result, small spheres must be used. However, small spheres are not as efficient at decreasing the drilling mud density as large spheres are. In addition, once the spheres return to the upper end of the mud column, they must be separated from the drilling mud, so that both the drilling mud and the spheres may be reused. It is much easier to separate large spheres from the drilling mud than it is to separate small spheres from the drilling mud.
SUMMARY OF THE INVENTION
An exemplary embodiment of the present invention includes a pumping system for injecting buoyant spheres into an oil or gas well comprising: a feeder containing a plurality of buoyant spheres; and a sphere pump in proximity to the feeder, having first and second rotatable wheels, wherein the first wheel has a plurality of notches and the second wheel has a corresponding plurality of notches, such that during rotation of the wheels the first and second wheel notches temporarily combine to form a plurality of pockets, wherein each pocket receives then ejects one of the plurality of buoyant spheres from the feeder during rotation of the first and second wheels.
In another embodiment of the present invention, the pumping system for injecting buoyant spheres into an oil or gas well further comprises a conveyance pipe having proximal and distal ends, wherein its proximal end is connected to an outlet of the sphere pump and its distal end is connected to a lower end of an oil or gas well; and a second pump in fluid communication with the conveyance pipe.
A further embodiment of the present invention includes a pumping system for injecting buoyant spheres into an oil or gas well comprises a feeder containing a plurality of buoyant spheres; a positive displacement sphere pump in proximity to the feeder, having first and second counter rotating wheels, wherein the first wheel has a plurality of generally hemispherical notches and the second wheel has a corresponding plurality of generally hemispherical notches, such that during rotation of the wheels, the first and second wheel notches temporarily combine to form a plurality of generally spherical pockets, wherein each pocket receives then ejects one of the plurality of buoyant spheres from the feeder during rotation of the first and second wheels; a conveyance pipe having proximal and distal ends, wherein its proximal end is connected to an outlet of the sphere pump and its distal end is connected to a lower end of an oil or gas well; and a second pump in fluid communication with the conveyance pipe.
Another embodiment of the present invention includes a method of reducing a density of a drilling fluid in an oil or gas well comprising: conveying a plurality of buoyant spheres to a feeder; providing a sphere pump in proximity to the feeder, which applies a first force to the plurality of buoyant spheres, wherein the sphere pump is connected to a proximal end of a conveyance pipe and wherein a distal end of the conveyance pipe is connected to a lower end of a portion of an oil or gas well that is adjacent to the drilling fluid; providing a second pump in fluid communication with the proximal end of the conveyance pipe, which applies a second force to the plurality of buoyant spheres, wherein the first and second forces cause the buoyant spheres to be injected into the drilling fluid to decrease the density of the drilling fluid.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other features and advantages of the present invention will be better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
FIG. 1
is a schematic of a pumping system according to the present invention;
FIG. 2A
is a schematic of a sphere pump of the pumping system of
FIG. 1
;
FIG. 2B
is a top view of a sphere pump of
FIG. 2A
;
FIG. 3
is schematic of the pumping system of
FIG. 1
, with the addition of a fluid displacement pump; and
FIG. 4
is schematic of the pumping system of
FIG. 1
, with the addition of an air compressor pump.
DETAILED DESCRIPTION OF THE INVENTION
As shown in
FIG. 1
, the invention is directed to a pumping system
10
for injecting buoyant spheres
12
into an oil or gas well
14
. In one embodiment, the pumping system
10
is used in a sub-sea oil or gas well
14
. When drilling sub-sea oil and gas wells
14
, typically a hollow cylindrical column (commonly referred to as a riser
17
) is inserted into the ocean, such that the riser
17
extends from a drilling surface on the ocean floor
18
to a position near or above the ocean surface. A string of drill pipe
20
as well as drilling fluid (commonly referred to as drilling mud
22
, or mud) may be placed within the hollow portion of the riser
17
. This fluid column is commonly referred to as a mud column
16
.
As described above, it is often desirable to decrease the density of the drilling mud
22
to decrease the likelihood that the drilling mud
22
will fracture the well bore
19
. The pumping system
10
of the current invention accomplishes this by pumping buoyant spheres
12
, having a density at least less than the density of the drilling mud
22
, into the mud column
16
.
The buoyant spheres
12
may be made of any suitable material that can withstand a pressure in the range of about 500 psi to about 5000 psi and having a density at least less than the density of the drilling mud
22
. For example, the drilling mud
22
typically has a density in the range of about 9 ppg to about 16 ppg and each buoyant sphere
12
of the current invention typically has a density in the range of about 3 ppg to about 5 ppg. In one embodiment the buoyant spheres
12
are comprised of a porous plastic material, such as polystyrene. In another embodiment, the buoyant spheres
12
are comprised of a hollow metal material, such as steel.
In the depicted embodiment of
FIG. 1
, the buoyant spheres
12
are fed into a sphere pump
24
, for example by a feeder
26
. The feeder
26
may be a conically shaped vibratory feeder common to many bulk feeding systems. The feeder ensures that the buoyant spheres
12
properly enter the sphere pump
24
.
As shown in
FIG. 2A
, the sphere pump
24
may comprise an inlet
28
disposed adjacent to the feeder
26
and having a channel
29
with a diameter that is slightly larger than the diameter of the buoyant spheres
12
. The inlet channel
29
feeds the buoyant spheres
12
into a wheel portion of the sphere pump
24
. The wheel portion comprises a first wheel
30
and a second wheel
32
. Each wheel
30
and
32
comprises a plurality of notches, i.e., the first wheel
30
comprises a plurality of notches
33
and the second wheel
32
comprises a plurality of notches
34
.
As shown in
FIG. 2B
, the sphere pump
24
may comprise a drive shaft
35
and each wheel
30
and
32
may comprise a matching or synchronizing gear, such as a first synchronizing gear
36
and a second synchronizing gear
38
. In the depicted embodiment, the drive shaft
35
is connected to the second synchronizing gear
38
, and the second synchronizing gear
38
meshes with the first synchronizing gear
36
, such that the drive shaft
35
drives each gear
36
and
38
and therefore each wheel
30
and
32
. Preferably, the synchronizing gears
36
and
38
may be oriented such that they counter rotate with respect to each other, which in turn causes the wheels
30
and
32
to counter rotate with respect to each other.
In addition, the synchronizing gears
36
and
38
may contain meshing teeth of a number, size, and orientation to ensure that each notch in the plurality of first wheel notches
33
is aligned with a corresponding notch in the plurality of second wheel notches
34
, such that during rotation of the wheels
30
and
32
, each aligned pair of notches forms a pocket, and the plurality of notches
33
and
34
form a plurality of pockets
40
.
In one embodiment, each notch of the plurality of notches
33
and
34
is generally hemispherical, such that during rotation of the wheels
30
and
32
each aligned pair of notches forms a generally spherical pocket. In such an embodiment, the spherical pocket may have a diameter that is substantially equal to the diameter of the buoyant spheres
12
. Preferably, the buoyant spheres
12
are relatively large in diameter. For instance, the buoyant spheres
12
may have a diameter in the range of about 1 inch to about 3 inches. Although other sphere diameters may be used with the pumping system
10
of the present invention, large buoyant spheres provide a number of advantages over relatively small buoyant sphere. For example, once the buoyant spheres
12
return to an upper end of the mud column
16
, they are separated from the mud
22
before reuse of both the mud
22
and the buoyant spheres
12
. It is easier to separate the mud
22
from large spheres than it is to separate the mud
22
from small spheres. In addition, small spheres are not as efficient at decreasing the density of the mud
22
as large spheres are.
In one embodiment, the outer diameter of each wheel
30
and
32
is approximately ten times larger in diameter than the diameters of the buoyant spheres
12
and the plurality of notches
33
and
34
are formed in and equally spaced about the outer diameters of the wheels
30
and
32
. For example, the plurality of notches
33
and
34
may be formed in and spaced about the outer diameters of the wheels
30
and
32
such that a minimal spacing
41
exists between adjacent notches on each wheel
30
and
32
. This creates a positive displacement pump, meaning that the buoyant spheres
12
pass through the pump in direct proportion to the speed of the drive shaft
35
.
The sphere pump
24
may comprise an outlet
42
, having a channel
44
with a diameter that is slightly larger than the diameter of the buoyant spheres
12
. As depicted in
FIG. 1
, the pumping system
10
may also comprise a conveyance pipe
46
having a proximal end
47
and a distal end
48
. The conveyance pipe
46
may be connected at its proximal end
47
to the sphere pump outlet
42
and at its distal end
48
to a lower end
50
of the mud column
16
.
The conveyance pipe
46
guides the buoyant spheres
12
from the sphere pump
24
to the lower end
50
of the mud column
16
. In the depicted embodiment, the conveyance pipe
46
is a hollow cylindrical pipe having an inner diameter that is slightly larger than the diameter of the buoyant spheres
12
.
In one embodiment of the invention, during operation of the pumping system
10
, the buoyant spheres
12
are feed from the feeder
26
to the sphere pump inlet
28
. The sphere pump inlet
28
is adjacent to the wheels
30
and
32
, which comprise the plurality of notches
33
and
34
, respectively. The plurality of first wheel notches
33
, are aligned with the plurality of second wheel notches
34
, to form the plurality of pockets
40
, wherein each pocket receives one of the plurality of buoyant spheres
12
per revolution of the wheels
30
and
32
. Rotation of the wheels
30
and
32
causes each pocket to apply a pumping force to each buoyant sphere
12
it receives, thus ejecting the buoyant sphere
12
from the pocket, into the sphere pump
24
outlet
42
and into the conveyance pipe
46
. The conveyance pipe
46
guides the buoyant spheres
12
from the sphere pump
24
to the lower end
50
of the mud column
16
. The buoyant spheres
12
enter the mud column
16
, for example through mud column opening
51
and mix with the drilling mud
22
to decrease the density of the drilling mud
22
in the mud column
16
.
Once in the mud column
16
, the buoyant spheres
12
float, within the drilling mud
22
, from the lower end
50
of the mud column
16
to an upper end
52
of the mud column
16
. The upper end
52
of the mud column
16
may comprise a mud flow return line
54
, having a mud channel
56
and a sphere channel
58
. The mud flow return line
54
guides the drilling mud
22
and the buoyant spheres
12
over the mud channel
56
. The mud channel
56
may comprise a screen
60
having openings that are at least smaller than the diameter of the buoyant spheres
12
. The mud channel screen
60
allows the drilling mud
22
, as well as drill bit shavings and/or other drilling debris, to enter the mud channel
56
while preventing the buoyant spheres
12
from entering the mud channel
56
. The mud channel
56
guides the drilling mud
22
, as well as any other material that passes the mud channel screen
60
to a mud cleaning system (not shown), which “cleans” the mud
22
by removing drill bit shavings and/or other drilling debris from the drilling mud
22
. The “cleaned” drilling mud
22
is then recirculated into the mud column
16
.
Since the buoyant spheres
12
cannot pass through the mud channel screen
60
, the mud flow return line
54
guides the buoyant spheres
12
past the mud channel screen
60
, to the sphere channel
58
. The sphere channel
58
guides the buoyant spheres
12
into the feeder
26
. The feeder
26
guides the buoyant spheres
12
into the sphere pump
24
which recirculates the buoyant spheres
12
into the mud column
16
in the same manner as described above.
As shown in
FIGS. 3 and 4
, the pumping system
10
may comprise in addition to that described above, a second pump. For example, in
FIG. 3
the second pump is a fluid displacement pump
62
and in
FIG. 4
the second pump is an air compressor
64
.
Opposing the pumping forces that the sphere pump
24
applies to the buoyant spheres
12
are buoyancy forces that the drilling mud
22
at the opening
51
of the mud column
16
applies to the buoyant spheres
12
. The second pump assists the sphere pump
24
in overcoming these buoyancy forces, allowing the buoyant spheres
12
to be conveyed from the sphere pump
24
, through the conveyance pipe
46
and into the mud column
16
.
As shown in
FIG. 3
, the fluid displacement pump
62
is connected to the conveyance pipe
46
. The fluid displacement pump
62
assists the sphere pump
24
in overcoming the buoyancy forces, applied to the buoyant spheres
12
by the drilling mud
22
, by injecting a fluid, for example water or sea water, into the conveyance pipe
46
. The injected fluid applies a force to the buoyant spheres
12
to assist the buoyant spheres
12
in being conveyed from the sphere pump
24
, through the conveyance pipe
46
and into the mud column
16
. The fluid displacement pump
62
may be any one of a variety of conventional water pumps, among other.
In the depicted embodiment, the conveyance pipe
46
also comprises at least one seal. For instance, the conveyance pipe
46
may comprise a first seal
66
disposed in the proximal end
47
of the conveyance pipe
46
and a second seal
68
disposed in the distal end
48
of the conveyance pipe
46
. The seals
66
and
68
may be attached to the inner diameter of the conveyance pipe
46
by any suitable means such as by molding, among others.
The seals
66
and
68
may be comprised of a material that is radially elastic, such as a rubber material that has an inner diameter that is smaller than the outer diameters of the buoyant spheres
12
, such that a fluid tight seal is created around the outer diameter of a buoyant sphere
12
when the outer diameter of a buoyant sphere
12
is in contact with the seal
66
or
68
. Preferably, each seal
66
and
68
is generally cylindrical and long enough, such that there is always at least one buoyant sphere
12
in the seal
66
and
68
to form a fluid tight seal. For example, the length of each seal
66
and
68
may be in the range of about 1 buoyant sphere diameter to about 3 buoyant sphere diameters.
In one embodiment, the fluid displacement pump
62
is connected to the proximal end
47
of the conveyance pipe
46
, distal to the first seal
66
. In this case, the first seal
66
prevents the fluid ejected from the fluid displacement pump
62
from traveling proximally past the first seal
66
and instead directs the ejected fluid in a distal direction towards the lower end
50
of the mud column
16
. This allows the ejected fluid too apply a distally directed force to the buoyant spheres
12
and to travel with the buoyant spheres
12
distally down the conveyance pipe
46
. In one embodiment, the conveyance pipe
46
comprises a screen section
70
in the distal end
48
of the conveyance pipe
46
, proximal to the second seal
68
. The screen section
70
has openings that are at least smaller than the diameter of the buoyant spheres
12
, to allow the ejected fluid to pass through the screen section
70
, while preventing the buoyant spheres
12
from passing through the screen section
70
. The second seal
68
may be disposed in the distal end
48
of the conveyance pipe
46
, distal to the screen section
70
. The second seal
68
seals off the conveyance pipe
46
from the pressure of the drilling mud
22
.
As shown in
FIG. 4
, the air compressor pump
64
is connected to the conveyance pipe
46
. The air compressor pump
64
assists the sphere pump
24
in overcoming the buoyancy forces, applied to the buoyant spheres
12
by the drilling mud
22
, by injecting compressed air into the conveyance pipe
46
. The compressed air applies a force to the buoyant spheres
12
to assist the buoyant spheres
12
in being conveyed from the sphere pump
24
, through the conveyance pipe
46
and into the mud column
16
. The air compressor pump
64
may be any one of a variety of conventional air compressors. In the depicted embodiment, the conveyance pipe
46
comprises at least one seal, such as the first seal
66
described above. As above, the first seal
66
may be disposed in the proximal end
47
of the conveyance pipe
46
.
In one embodiment, the air compressor pump
64
is connected to the proximal end
47
of the conveyance pipe
46
, distal to the first seal
66
. In this case, the first seal
66
prevents the compressed air ejected from the air compressor pump
64
from traveling proximally past the first seal
66
and instead directs the ejected compressed air in a distal direction towards the lower end
50
of the mud column
16
. This allows the ejected compressed air to apply a distally directed force to the buoyant spheres
12
and to travel with the buoyant spheres
12
distally down the conveyance pipe
46
.
The preceding description has been presented with references to presently preferred embodiments of the invention. Persons skilled in the art and technology to which this invention pertains will appreciate that alterations and changes in the described structures and methods of operation can be practiced without meaningfully departing from the principle, spirit and scope of this invention. Accordingly, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
Claims
- 1. A pumping system for injecting buoyant spheres into an oil or gas well comprising:a feeder containing a plurality of buoyant spheres; and a sphere pump in proximity to the feeder, having first and second rotatable wheels, wherein the first wheel has a plurality of notches and the second wheel has a corresponding plurality of notches, such that during rotation of the wheels the first and second wheel notches temporarily combine to form a plurality of pockets, wherein each pocket receives and then ejects one of the plurality of buoyant spheres from the feeder during rotation of the first and second wheels.
- 2. The pumping system of claim 1, wherein the sphere pump is a positive displacement pump.
- 3. The pumping system of claim 1, wherein each of the plurality of first and second wheel notches are generally hemispherical.
- 4. The pumping system of claim 1, wherein each of the plurality of pockets is generally spherical, having a diameter substantially equal to the diameter of the buoyant spheres.
- 5. The pumping system of claim 1, wherein the first and second wheels contain matching gears which counter rotate the first and second wheels, such that the plurality of first and second wheel notches are aligned to form the plurality of pockets.
- 6. The pumping system of claim 1, further comprising a conveyance pipe having proximal and distal ends, wherein its proximal end is connected to an outlet of the sphere pump and its distal end is connected to a lower end of an oil or gas well.
- 7. The pumping system of claim 6, further comprising a fluid displacement pump in fluid communication with the conveyance pipe, and wherein the fluid displacement pump injects a fluid into the conveyance pipe.
- 8. The pumping system of claim 7, wherein the conveyance pipe has a first generally cylindrical seal at its proximal end and a second generally cylindrical seal at its distal end, wherein each seal is radially elastic and has a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through each seal.
- 9. The pumping system of claim 8, wherein the fluid displacement pump in fluid communication with the proximal end of the conveyance pipe, distal to the first seal and wherein the conveyance pipe contains a screen section having a plurality of openings, the screen section being disposed in the distal end of the conveyance pipe, proximal to the second seal.
- 10. The pumping system of claim 6, further comprising an air compressor pump in fluid communication with the conveyance pipe, and wherein the air compressor pump injects compressed air into the conveyance pipe.
- 11. The pumping system of claim 10, wherein the conveyance pipe has a radially elastic generally cylindrical seal at its proximal end, having a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through the seal.
- 12. The pumping system of claim 11, wherein the air compressor pump is in fluid communication with the proximal end of the conveyance pipe, distal to the radially elastic seal.
- 13. A pumping system for injecting buoyant spheres into an oil or gas well comprising:a feeder containing a plurality of buoyant spheres; and a sphere pump in proximity to the feeder, having first and second rotatable wheels, wherein the first wheel has a plurality of notches and the second wheel has a corresponding plurality of notches, such that during rotation of the wheels the first and second wheel notches temporarily combine to form a plurality of pockets, wherein each pocket receives and then ejects one of the plurality of buoyant spheres from the feeder during rotation of the first and second wheels; a conveyance pipe having proximal and distal ends, wherein its proximal end is connected to an outlet of the sphere pump and its distal end is connected to a lower end of an oil or gas well; and a second pump in fluid communication with the conveyance pipe.
- 14. The pumping system of claim 13, wherein the sphere pump is a positive displacement pump.
- 15. The pumping system of claim 13, wherein each of the plurality of first and second wheel notches are generally hemispherical and wherein each of the plurality of pockets is generally spherical, having a diameter substantially equal to the diameter of the buoyant spheres.
- 16. The pumping system of claim 13, wherein the second pump is a fluid displacement pump, which injects a fluid into the conveyance pipe.
- 17. The pumping system of claim 16, wherein the conveyance pipe has a first generally cylindrical seal at its proximal end and a second generally cylindrical seal at its distal end, wherein each seal is radially elastic and has a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through each seal.
- 18. The pumping system of claim 17, wherein the fluid displacement pump in fluid communication with the proximal end of the conveyance pipe, distal to the first seal and wherein the conveyance pipe contains a screen section having a plurality of openings, the screen section being disposed in the distal end of the conveyance pipe, proximal to the second seal.
- 19. The pumping system of claim 13, wherein the second pump is an air compressor pump, which injects compressed air into the conveyance pipe.
- 20. The pumping system of claim 19, wherein the conveyance pipe has a radially elastic generally cylindrical seal at its proximal end, having a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through the seal.
- 21. The pumping system of claim 20, wherein the air compressor pump is in fluid communication with the proximal end of the conveyance pipe, distal to the radially elastic seal.
- 22. A pumping system for injecting buoyant spheres into an oil or gas well comprising:a feeder containing a plurality of buoyant spheres; a positive displacement sphere pump in proximity to the feeder, having first and second counter rotating wheels, wherein the first wheel has a plurality of generally hemispherical notches and the second wheel has a corresponding plurality of generally hemispherical notches, such that during rotation of the wheels, the first and second wheel notches temporarily combine to form a plurality of generally spherical pockets, wherein each pocket receives and then ejects one of the plurality of buoyant spheres from the feeder during rotation of the first and second wheels; a conveyance pipe having proximal and distal ends, wherein its proximal end is connected to an outlet of the sphere pump and its distal end is connected to a lower end of an oil or gas well; and a second pump in fluid communication with the conveyance pipe.
- 23. The pumping system of claim 22, wherein each of the plurality of pockets has a diameter substantially equal to the diameter of the buoyant spheres.
- 24. The pumping system of claim 22, wherein the second pump is a fluid displacement pump, which injects a fluid into the conveyance pipe.
- 25. The pumping system of claim 24, wherein the conveyance pipe has a first generally cylindrical seal at its proximal end and a second generally cylindrical seal at its distal end, wherein each seal is radially elastic and has a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through each seal.
- 26. The pumping system of claim 25, wherein the fluid displacement pump is in fluid communication with the proximal end of the conveyance pipe, distal to the first seal and wherein the conveyance pipe contains a screen section having a plurality of openings, the screen section being disposed in the distal end of the conveyance pipe, proximal to the second seal.
- 27. The pumping system of claim 22, wherein the second pump is an air compressor pump, which injects compressed air into the conveyance pipe.
- 28. The pumping system of claim 27, wherein the conveyance pipe has a radially elastic generally cylindrical seal at its proximal end, having a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through the seal.
- 29. The pumping system of claim 28, wherein the air compressor pump is in fluid communication with the proximal end of the conveyance pipe, distal to the radially elastic seal.
- 30. A method of reducing a density of a drilling fluid in an oil or gas well comprising:conveying a plurality of buoyant spheres to a feeder, the sphere pump having first and second rotatable wheels; providing a sphere pump in proximity to the feeder, the sphere pump having first and second rotatable wheels which apply a first force to the plurality of buoyant spheres, wherein the sphere pump is connected to a proximal end of a conveyance pipe and wherein a distal end of the conveyance pipe is connected to a lower end of a portion of an oil or gas well that is adjacent to the drilling fluid; providing a second pump in fluid communication with the proximal end of the conveyance pipe, which applies a second force to the plurality of buoyant spheres, wherein the first and second forces cause the buoyant spheres to be injected into the drilling fluid to decrease the density of the drilling fluid.
- 31. The method of claim 30, wherein the second pump injects a fluid into the conveyance pipe, such that the fluid applies the second force to the buoyant spheres.
- 32. The method of claim 31, wherein the conveyance pipe comprises a first generally cylindrical seal at its proximal end and a second generally cylindrical seal at its distal end, wherein each seal is radially elastic and has a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through each seal.
- 33. The method of claim 30, wherein the second pump injects compressed air into the conveyance pipe, such that the compressed air applies the second force to the buoyant spheres.
- 34. The method of claim 33, wherein the conveyance pipe has a radially elastic generally cylindrical seal at its proximal end, having a diameter which is smaller than the diameter of the buoyant spheres, such that a fluid tight seal is formed around each of the buoyant spheres during transit of each of the buoyant spheres through the seal.
- 35. The method of claim 30, wherein the first wheel has a plurality of notches and the second wheel has a corresponding plurality of notches, such that during rotation of the wheels the first and second wheel notches temporarily combine to form a plurality of pockets, such that each pocket applies the first force to the buoyant spheres.
- 36. The method of claim 35, wherein each of the plurality of first and second wheel notches are generally hemispherical and wherein each of the plurality of pockets is generally spherical, having a diameter substantially equal to the diameter of the buoyant spheres.
US Referenced Citations (25)